Festo IIFB-02-1/4-10 User manual

0503a

164592 GB

Valve Terminal/Valve Sensor Terminal

with Field Bus Connection

VIFB13-/IIFB13-02-...

Manual

Field bus protocol:

PROFIBUS DP 12 MBaud

Author: H.-J. Drung, Heinz Hohner

Editors: Michael Holder, H.-J. Drung

Translation: Douglas Smith

Layout: Festo, Dept. PV-IDM

Type setting: DUCOM

Edition 0503a

The copying, distribution and utilization of this

document as well as the communication of its

contents to others without expressed authoriza-

tion is prohibited. Offenders will be held liable for

particular the right to carry out patent, utility

model or ornamental design registrations.

printed on 100% recycled paper

VIFB13 - 02

0503a

I

Order no.: 164 592

Title: MANUAL

Designation: P.BE-VIFB13-02-GB

VIFB13 - 02

II

0503a

Contents

Kapitel 1 USER INSTRUCTIONS . . . . . . . . . . . . . . . . . 1-1

IMPORTANT USER INSTRUCTIONS . . . . . . 1-3

Kapitel 2 SYSTEM STRUCTURE . . . . . . . . . . . . . . . . . 2-1

Kapitel 3 TECHNICAL DESCRIPTION . . . . . . . . . . . . 3-13

Kapitel 4. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 FITTING THE VALVE TERMINAL/

VALVE SENSOR TERMINAL . . . . . . . . . 4-3

4.2 INSTALLING THE PNEUMATIC

COMPONENTS . . . . . . . . . . . . . . . . . . . . 4-5

4.3 INSTALLING THE ELECTRONIC

COMPONENTS . . . . . . . . . . . . . . . . . . . 4-16

Kapitel 5 COMMISSIONING. . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 COMMISSIONING . . . . . . . . . . . . . . . . . . 5-2

5.2 SIEMENS . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5.3 GENERAL DP-MASTER . . . . . . . . . . . 5-34

Kapitel 6 DIAGNOSTICS AND ERROR TREATMENT. 6-1

6.1 SUMMARY OF DIAGNOSTIC

POSSIBILITIES . . . . . . . . . . . . . . . . . . . . 6-3

6.2 LED DISPLAYS . . . . . . . . . . . . . . . . . . . . 6-4

6.3 TEST ROUTINES. . . . . . . . . . . . . . . . . . . 6-8

6.4 STATUS BITS . . . . . . . . . . . . . . . . . . . . 6-11

6.5 DIAGNOSIS VIA PROFIBUS-DP

(DP-STANDARD) . . . . . . . . . . . . . . . . . 6-15

6.6 DIAGNOSIS VIA PROFIBUS-DP

(GENERAL DP-MASTER) . . . . . . . . . . . 6-19

6.7 ERROR TREATMENT . . . . . . . . . . . . . 6-23

Appendix A INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

VIFB13 - 02

0503a

III

VIFB13 - 02

IV

0503a

1. USER INSTRUCTIONS

VIFB13 - 02 1. User instructions

9701 NH 1-1

Contents

1. USER INSTRUCTIONS . . . . . . . . . . . . . . 1-1

IMPORTANT USER INSTRUCTIONS. . . 1-3

VIFB13 - 02 1. User instructions

1-2

9701 NH

IMPORTANT USER INSTRUCTIONS

This manual contains instructions on the possible

dangers which can occur with the valve termi-

nals/valve sensor terminals.

A distinction is made between the following in-

structions:

WARNING

This means that personal injury or damage to

property may occur if these instructions are

not observed.

CAUTION

This means that damage to property may oc-

cur if these instructions are not observed.

PLEASE NOTE

This means that this instruction must also be

observed.

VIFB13 - 02 1. User instructions

9701 NH 1-3

•

This documentation describes the following

products:

PLEASE NOTE

This manual includes a diskette with the de-

vice master files and type files. The referenced

file names refer to version V1.4. Explanations

can be found on the file "Readme".

Product Design

Field bus

connection

Valve size Number of

valve locations

Valve terminal

type 02

●

VIFB-02-..

PROFIBUS-DP

1

⁄

8

"

or

1

⁄

4

"

4 or

6 or

8 or

10 or

12 or

14 or

16

Valve sensor terminal

type 02

●

IFB-02-...

Fig. 1/1: Designs of valve terminal/valve sensor terminal

VIFB13 - 02 1. User instructions

1-4

9701 NH

This manual describes the operation of the Festo

valve terminal/valve sensor terminal type 02 in

conjunction with the field bus protocol PROFI-

BUS-DP as per EN 50170 (DIN 19245).

PLEASE NOTE

The valve terminal/valve sensor terminal does

not contain the PROFIBUS-FMS protocol (no

combi-slave functions).

VIFB13 - 02 1. User instructions

9701 NH 1-5

VIFB13 - 02 1. User instructions

1-6

9701 NH

2. SYSTEM STRUCTURE

VIFB13 - 02 2. System structure

9701 NH 2-1

Contents

2. SYSTEM STRUCTURE . . . . . . . . . . . . . . 2-1

Valve terminal. . . . . . . . . . . . . . . . . . . . . . 2-3

Valve sensor terminal. . . . . . . . . . . . . . . . 2-4

Valve terminal/valve sensor terminal in

the control system . . . . . . . . . . . . . . . . . . 2-5

VIFB13 - 02 2. System strukture

2-2

9701 NH

SYSTEM STRUCTURE

Valve terminal

Festo offers a solution to automation problems at

the machine level in the form of the valve termi-

nal. Solenoid valves, double solenoid valves etc.

are already fitted onto a sub-base and have

already been tested. Valve terminals with from

4...16 valve locations are available for the auto-

mation process.

The valve terminal with field bus connection of-

fers the following advantages:

•

decentralized preprocessing

relieves the controller (PLC)

•

less wiring due to two-core cables

•

clarity in system structure due to separation

of controller and machine

•

valves already fitted

•

valve solenoid coils already wired

•

central air supply

•

central exhaust

•

device already tested

Valve terminal Circuitry

Field bus connection

via two-core cable

(twisted, screened)

Type 02

Fig. 2/1: Valve terminal type 02

VIFB13 - 02 2. System structure

9701 NH 2-3

A field bus system also offers the following ad-

vantages:

•

a reduction in the number of output

modules in the controller

•

economic data transfer over long distances

•

high baud rate

•

a large number of slaves can be linked into

the network

•

error diagnosis is made easier

Valve sensor terminal

Complex automation tasks require the use of

sensors for which Festo offers the valve sensor

terminal. Solenoid valves, double solenoid valves

etc. are fitted onto a sub-base and have already

been tested; two sensors per valve can be con-

nected on site. Valve sensor terminals with from

4...14 valves are available for the automation

process.

The valve sensor terminal includes all the advan-

tages of the valve terminal. It also offers:

•

two inputs per valve location, e.g. for sensors

•

two additional inputs

•

two additional outputs, e.g. for electric actua-

tors, displays etc..

Valve sensor terminal Circuitry

Field bus connection

via two-core cable

(twisted, screened)

Fig. 2/2: Valve sensor terminal type 02

Type 02

VIFB13 - 02 2. System strukture

2-4

9701 NH

Valve terminal/valve sensor terminal in the

control system

The valve terminals can be connected to the

control systems of various manufacturers. This

manual deals with configuration and addressing

instructions.

The following diagram represents an excerpt of

available master modules for the PROFIBUS-DP:

Controller

manufacturer

Controller (PLC) Field bus

module

Field bus

Siemens SIMATIC

• S5 series

• S7 series

various SINEC L2-DP

Bosch • CL300, 400, 500

• PC600

BM DESI-DP COMNET-DP

Festo • SF 50 integrated

PROFIBUS-DP

PC / IPC CP5410 from

Siemens etc.

Allen-Bradley • PLC 5 PFBIB

(extract of possible control systems)

VIFB13 - 02 2. System structure

9701 NH 2-5

Industrial PC

controller

- Simatic S5

- Bosch

- and others

PROFIBUS-DP

Valve terminal

type 02

Further field bus slaves

ET 200U

Valve sensor

terminal

type 02

Fig. 2/3: System structure of valve terminals on the PROFIBUS-DP

VIFB13 - 02 2. System strukture

2-6

9701 NH

Explanation of the system structure

The field bus module controls the complete

exchange of information between the field bus

slaves (decentral I/O modules), e.g. the valve

terminal/valve sensor terminals and the proces-

sor modules in the controller.

The field bus slaves are connected via the PRO-

FIBUS-DP interface on the module. Up to 31

field bus slaves can be connected to the inter-

face (without using repeaters/bus amplifiers). If

repeaters are used, the number of connected

valve terminals/valve sensor terminals can be in-

creased to max. 122.

VIFB13 - 02 2. System structure

9701 NH 2-7

The field bus creates data communication be-

tween the controller and the field bus slaves

(e.g. valve terminal/valve sensor terminal) distri-

buted throughout the system. Data transmission

is made in accordance with standard RS 485.

Baud rates up to 1500 kBaud can be set.

The valve terminal as a decentral output modu-

le processes the signals transmitted and controls

the actuators which are connected. The valve

terminal is supplied with current via an external

power unit (AC 230V/DC 24V).

The valve sensor terminal as a decentral in-

put/output module functions like a valve terminal.

It also processes up to 30 inputs.

The air controlled by the valve terminal/valve

sensor terminal moves the actuators or is used

for other tasks.

The sensors record information (measured va-

riables) from the control process and pass this

on to the valve sensor terminal (further

processing unit).

VIFB13 - 02 2. System strukture

2-8

9701 NH

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Festo IIFB-02-1/4-10 User manual

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