Rilu Bolt User manual

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USER MANUAL

Unit 2 - #2 Caulson Close

Maribyrnong 3032

Melbourne, Victoria

Australia

1800 MY RILU

info@rilu-e-bike.com.au

Rev.05072019.B20-UM

BOLT

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Introduction

Product Description Page 4

Riding Range Page 5

Weight Page 5

Product Summary Page 6

General Usage Summary Page 7

Display

Turning BOLT(ON & OFF)

Page 8

LCD will not power on?

Page 8

Default Motor Assistance Level

Page 9

Turn “ON” LCD Backlight & Bike Lights Page 9

PAS Level Settings Page 9

Easy Start Page 10

Display - Error Codes Page 11

Stem

Adjusting Stem Page 12

Gearing

Adjusting - Gear Quick Adjustment Page 13

Gearing Adjustment - Uneven Shifting / Slipping

Page 14

Gear Alignment –

Gear #7

Page 15

Gear Alignment

– Gear #1

Page 16

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Motor

–

Changing Tire Page 17

Motor

–

Service Notes Page 17

Battery

Battery – Safety Notes Page 18

Battery – Locking Page 18

Battery – Capacity Bar Page 19

Battery – Storage Page 19

Battery – Charger Warnings Page 20

Battery – Charging Error Page 20

Sensors

Pedal Sensor – No Motor Power Page 21

Diagnosing – Faulty PAS Sensor Page 21

Replacing – Faulty PAS Sensor Page 22

Warranty

Service Logbook Page 24

Parts Warranty Page 26

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Product Description

Frame: 6061 Aluminium Alloy

Gears: Altus 7 Speed – Shimano

Brakes: Front and Rear Disc – Shimano

Stem: Adjustable Stem – 60⁰ Adjust

Front Fork: Suspension Fork – 100mm Travel

Rim & Tire 27.5” x 13G x 36H alloy

2.2”enda Kwick Seven CST Tire

Seat Post: Promax Suspension Seat

Saddle: KNUS Soft Feel

Motor: 36V / 250 W (High Torque)

Throttle: Thumb Start (6Kmh – Easy Start)

Display: LCD / 5 Modes (Motor Power )

Battery: 36 V / 14AH (Lithium Ion)

Charger: 36V / 2A (Smart charger)

Lights: Front & Rear (Front eBike battery power)

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Riding Range & Charge Time

Range depending on:

Rider, terrain, weather & Assist level.

PAS 40Km – 100km

Battery charge time is 5-6 hours

Weight

20.5 Kg (Bike) net weight

~24 Kg (Battery Installed)

BOLT Rated Load weight is 120Kg

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Product Summary

Congratulation on your purchase of a RILU BOLT electric

bicycle.

Your new electric bicycle has two different ways of

activating motor power.

Easy Start Throttle

Located on the left hand side of the handlebar is a thumb

triggered throttle which enables you to control the speed

of the motor up to 6km/h without the need for pedalling.

PAS

Built into your BOLT is a “Pedal Assistance Sensor”.

This automatically detect the speed at which you pedal

and moderates the ‘motors speed’ while riding.

By selecting from PAS 0 – 5 on the LCD display you are

able to adjust the amount of ‘motor output power that is

automatically given when pedalling is detected by the

PAS.

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General Usage Summary

RILU recommends you first ride the bike without using

any electrical assistance to familiarize yourself with the

mechanical gearing and braking system of your BOLT.

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Turning BOLT(ON & OFF)

Default Motor Assistance Level

Ensure ‘PAS 0’ is selected

when moving/pushing

your BOLT to avoid any

sudden unexpected

movement.

Hold “ M ”

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Turn “ON” LCD Backlight & Bike Lights

PAS Level Settings

PAS

Power

Easy Start

0

O%

0 km/h

1

25%

6 km/h

2

35%

6 km/h

3

50%

6 km/h

4

85%

6 km/h

5

100%

6 km/h

HOLD “+“

Hold “ + ”

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Easy Start

6Km/h

PAS 1-5 must be selected to activate Easy

Start

Easy start is designed to get you going on those hard starts.

For example, when you find yourself stopped at

traffic lights in 7

th

gear you can engage easy start.

Easy Start is not a full speed throttle, it is a ‘walk assist’

replacement function that conforms to EN15194

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Display - Error Codes

Please take note of the number below the ERR flashing warning on your

LCD.

Cross check it with the error code table and contact your dealer if you are

unable to resolve the error.

Error code #

Fault

21

CONTROLLER DAMAGED - REPLACE

22

Throttle – Unplug Throttle cable

23

Motor phase – CHECK MOTOR CABLE

24

Motor Hall – CHECK MOTOR CABLE

25

eABS Sensor ON – CHECK BRAKE CABLE

30

DISPLAY COMM ERROR – CHECK CABLES

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Adjusting - Stem

Check

5mm Allen-Bolt

18Nm

0⁰ - +60⁰

Adjustable range

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Adjusting - Gear Quick Adjustment

RILU advises using a bike service stand when performing gearing and

breaking adjustments.

It will be easier when the bike is raised off the ground.

Electric bicycles are heavier than regular bicycles please ensure your

bike stands weight rating meets the 25Kg requirement of your BOLT

TURN OFF electric system when working on gearing and breaking to

avoid any unexpected motor power.

TURN OFF electric

system when working

on BOLT

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Gearing Adjustment - Uneven Shifting / Slipping

If you experience uneven shifts or slippage in the lower gears, where

the chain jumps from gear #2 to gear #3 unintentionally. Try to adjust

the derailleur using the following method to improve shifting.

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Gearing Adjustment – Gear #7 Pulley Alignment

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Gearing Adjustment – Gear #1 Pulley Alignment

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Motor - Change Tire Notes

Unplug Motor Cable

18mm Spanner

Disc Brake Side

Gearing Side

Motor – Service Notes

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Battery – Safety Notes

Battery – Locking

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Battery – Capacity Bar

There are 4 LED indicating charge state of the battery, hold the button to check

the battery capacity, with each LED equating to approximately 25%

If only the red LED is illuminated, charge the battery within 24 hours.

Battery – Removal

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Battery - Charger Warnings

The charger will warm up during charging.

Ensure charging takes place in a well-ventilated area.

DO NOT cover the charger, nor the battery during charging.

Battery – Charging Error

Contact your dealer for support if you experience the above issue

(battery not receiving charge)

Battery (RED) & Charger (GREEN)

POWER

BOLTCHARGER

BEFORE

CONNECTING

BATTERY

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Rilu Bolt User manual

Rilu Bolt User manual

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