MICRO-EPSILON scanCONTROL 30xx User manual

Category
Measuring & layout tools
Type
User manual

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Operating Instructions
scanCONTROL 30xx
MICRO-EPSILON
MESSTECHNIK
GmbH & Co. KG
Koenigbacher Str. 15
94496 Ortenburg / Germany
Tel. +49 (0) 8542 / 168-0
Fax +49 (0) 8542 / 168-90
www.micro-epsilon.com
Laser scanner
scanCONTROL 30xx
Contents
1. Safety .......................................................................................................................................... 7
1.1 Symbols Used .................................................................................................................................................... 7
1.2 Warnings ............................................................................................................................................................ 7
1.3 Notes on CE Marking ......................................................................................................................................... 8
1.4 Intended Use ...................................................................................................................................................... 9
1.5 Proper Environment ........................................................................................................................................... 9
2. Laser Safety .............................................................................................................................. 10
2.1 General ............................................................................................................................................................. 10
2.2 Laser Class 2M ................................................................................................................................................. 11
2.3 Laser Class 3R ................................................................................................................................................. 12
3. Functional Principle, Technical Data ....................................................................................... 13
3.1 Short Description ............................................................................................................................................. 13
3.1.1 Measuring Principle ........................................................................................................................................ 13
3.1.2 System Setup ................................................................................................................................................... 13
3.1.3 Special Performance Features ......................................................................................................................... 14
3.1.4 Advantages of the Used Sensor Matrix (Difference to Conventional Line Scanners) .................................... 14
3.1.5 Further Features ............................................................................................................................................... 14
3.2 Technical Data .................................................................................................................................................. 15
3.4 LED Displays .................................................................................................................................................... 17
4. Delivery ..................................................................................................................................... 18
4.1 Unpacking, Included in Delivery ...................................................................................................................... 18
4.2 Storage ............................................................................................................................................................. 18
5. Installation and Mounting ........................................................................................................ 19
5.1 Attachment and Mounting .............................................................................................................................. 19
5.2 Connections ..................................................................................................................................................... 24
5.2.1 General ............................................................................................................................................................. 24
5.2.2 Power Supply .................................................................................................................................................. 25
5.2.3 RS422, Synchronization................................................................................................................................... 26
5.2.4 Switching Inputs ............................................................................................................................................... 28
5.2.5 Ethernet Connection ........................................................................................................................................ 30
scanCONTROL 30xx
5.2.6 External Laser Switching (optional) ................................................................................................................. 32
5.3 Installation Instructions .................................................................................................................................... 33
5.4 Getting Ready for Operation, Initial Operation ................................................................................................ 33
6. Operation of the Sensor with a PC .......................................................................................... 34
6.1 Displays ............................................................................................................................................................ 34
6.2 Operating and Demonstration Programs ........................................................................................................ 34
6.3 Installation ........................................................................................................................................................ 35
6.3.1 Requirements ................................................................................................................................................... 35
6.3.2 Connecting scanCONTROL 30xx to the PC ................................................................................................... 35
6.4 Instructions for Operation ................................................................................................................................ 36
6.4.1 Measuring Field Selection ............................................................................................................................... 36
6.4.2 Calibration ........................................................................................................................................................ 38
6.4.3 Operating Modes ............................................................................................................................................. 39
6.4.4 Automatic Exposure Time Regulation ............................................................................................................. 40
6.5 Error Influences ................................................................................................................................................ 41
6.5.1 Reflection of the Target Surface ....................................................................................................................... 41
6.5.2 Color Differences ............................................................................................................................................. 41
6.5.3 Temperature Influences ................................................................................................................................... 41
6.5.4 External Light ................................................................................................................................................... 42
6.5.5 Mechanical Vibrations ...................................................................................................................................... 42
6.5.6 Surface Roughness.......................................................................................................................................... 42
6.5.7 Shadowing Effects ........................................................................................................................................... 43
6.6 Cleaning ........................................................................................................................................................... 44
7. scanCONTROL Output Unit ..................................................................................................... 45
7.1 scanCONTROL Output Unit - Components..................................................................................................... 45
7.2 Connect the Power Supply .............................................................................................................................. 46
7.3 Commissioning scanCONTROL Output Unit .................................................................................................. 47
7.4 Specification of the Components .................................................................................................................... 48
7.4.1 Output Unit Basic ............................................................................................................................................ 48
7.4.2 Supported Modules ......................................................................................................................................... 49
7.4.3 OU-DigitalOut/8-Channel/DC24 V/0.5 A/High-side Switching/8 Actuators ..................................................... 50
7.4.4 OU-AnalogOut/4-Channel/0-10 V .................................................................................................................... 51
8. scanControl Gateway ............................................................................................................... 52
scanCONTROL 30xx
9. Liability for Material Defects .................................................................................................... 53
10. Service, Repair ......................................................................................................................... 53
11. Decommissioning, Disposal .................................................................................................... 53
12. Error Codes .............................................................................................................................. 54
Appendix
A 1 Accessories .............................................................................................................................. 56
A 1.1 Recommended Accessories ............................................................................................................................ 56
A 1.2 Optional Accessories ....................................................................................................................................... 57
scanCONTROL 30xx
Page 7
Safety
scanCONTROL 30xx
1. Safety
The handling of the sensor assumes knowledge of the operating instructions.
1.1 Symbols Used
The following symbols are used in this operating instructions:
Indicates a hazardous situation which, if not avoided, may result in minor or moderate
injury.
Indicates a situation that may result in property damage if not avoided.
Indicates a user action.
i
Indicates a tip for users.
Measure
Indicates hardware or a software button/menu.
1.2 Warnings
Avoid unnecessary laser radiation to be exposed to the human body.
Switch off the sensor for cleaning and maintenance.
Switch off the sensor for system maintenance and repair if the sensor is integrated into a system.
Caution - use of controls or adjustments or performance of procedures other than those specified may cause
harm.
Connect the power supply and the display/output device according to the safety regulations for electrical
equipment
> Risk of injury
> Damage to or destruction of the sensor
Avoid shocks and impacts to the sensor.
> Damage to or destruction of the sensor
The supply voltage must not exceed the specified limits.
> Damage to or destruction of the sensor
Page 8
Safety
scanCONTROL 30xx
Avoid constant exposure of the sensor to dust or splashes of water by appropriate methods such as blowing
or using a protective housing.
> Damage to or destruction of the sensor
Do not touch the protective windows of the optics. Wipe off any fingerprints immediately with pure alcohol
and a clean cotton cloth with no streaks.
Protect the cables against damage.
> Failure of the measuring device
Do not plug or unplug devices during the operation.
1.3 Notes on CE Marking
The following apply to the scanCONTROL 30xx sensor:
- EU Directive 2014/30/EU,
- EU Directive 2011/65/EU
Products which carry the CE mark satisfy the requirements of the EU directives cited and the relevant
applicable harmonized European standards (EN). The measuring system is designed for use in industrial
environments.
The EU Declaration of Conformity is available to the responsible authorities according to EU Directive,
article 10.
Page 9
Safety
scanCONTROL 30xx
1.4 Intended Use
- The scanCONTROL 30xx sensor is designed for use in industrial applications.
- It is used for
measuring profile
measuring length
monitoring quality and checking dimensions
- The sensor must only be operated within the limits specified in the technical data, see Chap. 3.2.
- The sensor must be used in such a way that no persons are endangered or machines and other material
goods are damaged in the event of malfunction or total failure of the sensor.
- Take additional precautions for safety and damage prevention in case of safety-related applications.
1.5 Proper Environment
- Protection class
Sensor: IP67 (applies only when connected output connectors or protective caps)
- Temperature range
Operation: 0 ... +45 °C (+32 ... +113 °F) (with free air circulation)
Storage: -20 ... +70 °C (-4 ... +158 °F)
- Ambient pressure: Atmospheric pressure
- Humidity: 5 - 95 % (non condensing)
The protection class does not apply for the optical sections during operation as their soiling / contamination
results in adversely affecting or failure of the function.
Only use shielded cables or original cables from the range of accessories for the connection to a power sup-
ply and for the outputs.
Note also the assembly and installation instructions, see Chap. 5.
The IP67 protection class is a specification which is limited to the protection with respect to dust and water.
Oil, steam and emulsion penetration are not included in this protection class and must be tested separately.
Page 10
Laser Safety
scanCONTROL 30xx
2. Laser Safety
2.1 General
The scanCONTROL 30xx sensors operate with a
semiconductor laser having a wavelength of 658 nm
(visible/red) resp. 405 nm (visible/blue).
When operating the scanCONTROL 30xx sensors,
the relevant regulations according to IEC 60825, Part
1 of 05/2014 and the applicable accident prevention
regulations must be followed.
The laser warning labels for Germany have already
been attached. For other non German speaking
countries, an IEC standard label is included in deliv-
ery and the versions valid for the user’s country must
be attached before the device is put into operation for
the first time.
i
If both warning labels are coverd over when
the unit is installed, the user must ensure that
supplementary labels are applied.
Laser operation is indicated by LED, see Chap. 3.4.
The housing of the optical senors must only be
opened by the manufacturer, see Chap. 9.
For repair and service purposes, the sensors must
always be sent to the manufacturer.
scanCONTROL
LASER RADIATION
DO NOT STARE INTO BEAM
OR EXPOSE USERS OF
TELESCOPE OPTICS
CLASS 2M LASER PRODUCT
IEC 60825-1: 2014
P 10mW, P 10mW; E 6mW/cm²;
0 P
λ = 405nm; F = 0...25kHz, t = 7µs...
COMPLIES WITH 21 CFR 1040.10 AND 1040.11
EXCEPT FOR CONFORMANCE WITH
IEC 60825-1 ED. 3., AS DESCRIBED IN
LASER NOTICE NO. 56, DATED MAY 8, 2019
LASER
APERTURE
Fig. 1 Sensor with laser labels
Page 11
Laser Safety
scanCONTROL 30xx
Laser radiation.
Close your eyes or im-
mediately turn away if
the laser beam hits the
eye. Irritation or injury
of the eyes possible.
2.2 Laser Class 2M
The sensors fall within laser class 2M. The laser is operated on a pulsed mode, the maximum optical power
is ≤ 10 mW or ≤ 12 mW. The pulse frequency depends on the adjusted measuring rate (0 ... 25 kHz). The
pulse duration can be 7 µs up to infinite.
i
Observe the laser protection regulations.
Accordingly, the following applies: Laser equipment of the Class 2M can be employed without further
protective measures, when deliberate viewing into the laser beam or into a beam reflected by mirrors is not
longer than 0.25 s. Directly looking into the beam can be dangerous, if the eye-closure reflex is consciously
suppressed, e.g., during adjusting. Directly looking into the beam with optical devices, such as magnifying
glasses, is dangerous. Since generally the presence of the eye-closure reflex should not be assumed, one
should close the eyes or immediately turn away if the laser radiation impinges on the eye.
Laser equipment of the Class 2M can be employed without further protective measures, when deliberate
viewing into the laser beam or into a beam reflected by mirrors is not longer than 0.25 s. Since generally the
presence of the eye-closure reflex should not be assumed, one should close the eyes or immediately turn
away if the laser radiation impinges on the eye.
Lasers of Class 2M are not subject to notification and a laser protection officer is not required.
Attach the following warning labels to the cover (front and rear side) of the housing:
LASER RADIATION
DO NOT STARE INTO BEAM
OR EXPOSE USERS OF
TELESCOPE OPTICS
CLASS 2M LASER PRODUCT
IEC 60825-1: 2014
P
10 mW, P 10 mW; E 6 mW/cm²;
0 P
λ = 405nm; F = 0...25kHz, t = 7µs...∞
LASER RADIATION
DO NOT STARE INTO BEAM
OR EXPOSE USERS OF
TELESCOPE OPTICS
CLASS 2M LASER PRODUCT
IEC 60825-1: 2014
P
10 mW, P 10 mW; E 6 mW/cm²;
0 P
λ = 658nm; F = 0...25kHz, t = 7µs...∞
LASER RADIATION
DO NOT STARE INTO BEAM
OR EXPOSE USERS OF
TELESCOPE OPTICS
CLASS 2M LASER PRODUCT
IEC 60825-1: 2014
P
12 mW, P 12 mW; E 6 mW/cm²;
0 P
λ = 658nm; F = 0...25kHz, t = 7µs...∞
LLT30xx-25/BL, 30xx-50/BL LLT30xx-25, 30xx-50 LLT30xx-200
COMPLIES WITH 21 CFR 1040.10 AND 1040.11
EXCEPT FOR CONFORMANCE WITH
IEC 60825-1 ED. 3., AS DESCRIBED IN
LASER NOTICE NO. 56, DATED MAY 8, 2019
Only for USA
Mark the laser area recognizable and everlasting.
Page 12
Laser Safety
scanCONTROL 30xx
2.3 Laser Class 3R
The sensors with the /3R option fall within laser class 3R. The laser is operated on a pulsed mode, the maxi-
mum optical power is ≤ 30 mW. The pulse frequency depends on the adjusted measuring rate (0 ... 25 kHz).
The pulse duration can be 7 µs up to infinite.
i
Observe the laser protection regulations.
Accordingly, the following applies: The accessible laser radiation is harmful to the eyes. Looking directly into
the laser beam is harmful to the eyes with laser class 3R devices. Reflections of shiny or mirroring surfaces
are also harmful to the eyes.
Class 3R laser sensors require a laser protection officer.
Attach the following warning labels to the cover (front and rear side) of the sensor housing:
LASER RADIATION
AVOID DIRECT EYE EXPOSURE
CLASS 3R LASER PRODUCT
IEC 60825-1: 2014
P 30mW, P 30mW; E 18mW/cm²;
0 P
λ = 658nm; F = 0...25kHz, t = 7µs...
COMPLIES WITH 21 CFR 1040.10 AND 1040.11
EXCEPT FOR CONFORMANCE WITH
IEC 60825-1 ED. 3., AS DESCRIBED IN
LASER NOTICE NO. 56, DATED MAY 8, 2019
LLT30xx-25, LLT30xx-50, LLT30xx-200 Only for USA
In addition, the following information label must be attached to the laser output on the sensor housing:
LASER
APERTURE
Laser radiation. Close
your eyes or immedi-
ately turn away if the
laser beam hits the eye.
Irritation or injury of the
eyes possible.
Page 13
Functional Principle, Technical Data
scanCONTROL 30xx
3. Functional Principle, Technical Data
3.1 Short Description
3.1.1 Measuring Principle
The scanCONTROL 30xx sensor operates ac-
cording to the principle of optical triangulation
(light intersection method):
- A laser line is projected onto the target
surface via a linear optical system.
- The diffusely reflected light from the laser
line is replicated on a sensor matrix by a
high quality optical system and evaluated
in two dimensions.
The laser line triangulation corresponds in
principle to the triangulation of a laser point.
In addition, during the measurement a row
of lines are simultaneously illuminated by the
laser line. Apart from the distance informa-
tion (Z-axis), the exact position of each point
on the laser line (X-axis) is also acquired and
output by the system.
Measuring range
X-axis (profile width)
Measuring
range Z-axis
(profile height)
3.1.2 System Setup
The scanCONTROL 30xx sensor is a compact sensor with an integrated controller. All necessary integral
parts are combined in one housing.
Page 14
Functional Principle, Technical Data
scanCONTROL 30xx
3.1.3 Special Performance Features
- scanCONTROL 30xx features speed and compact design with simultaneously high measurement accu-
racy. A special line-scanning optical system ensures uniform exposure of the measuring field.
- The sensor matrix is arranged in the sensor head according to the Scheimpflug condition which facilitates
uniform image focusing over the whole depth of the measurement range (Z-axis).
- The scanCONTROL 30xx series with integrated profile analysis works even without a PC in conjunction
with saved configurations. The sensor runs the profile measurement internally and calculates default mea-
sured values such as angle or edge position.
Besides measurement value output via Ethernet (Modbus TCP protocol, UDP protocol) and RS422 (Mod-
bus RTU protocol or ASCII format), additional switching signals (results of the determination of limit values)
and analog measurement values can be output. This is done by an optional scanCONTROL Output Unit,
which transforms the determined measurement signals in switching and analog signals for further process-
ing in a PLC.
- scanCONTROL Gateway allows for scanCONTROL SMART sensors to be integrated into various fieldbus
systems (PROFINET, EtherNet/IP, EtherCAT).
3.1.4 Advantages of the Used Sensor Matrix (Difference to Conventional Line Scanners)
- A global shutter (high speed shutter) for the whole profile enables a high profile accuracy for fast applica-
tions without “tilting”.
- The matrix enables the simultaneous exposure and reading of the previous image. Thus the exposure time
is longer at the same profile frequency. With it also dark objects can be measured with a high rate.
- The High Dynamic Range mode (HDR) provides optimal measuring data on difficult target surfaces.
3.1.5 Further Features
- External synchronization and triggering
- Serial interface (RS422) for communication with PLC or PC
- Digital switching inputs, selectable TTL or HTL (selectable Pull-up or Pull down behaviour)
- The automatic control of the exposure time enables consistent measurement results with changing sur-
faces. This function can be switched off on request.
- Ethernet 100/1000 Mbit as fast standard connection to PC
Page 15
Functional Principle, Technical Data
scanCONTROL 30xx
3.2 Technical Data
Model LLT30xx-25 LLT30xx-25/BL LLT30xx-50 LLT30xx-50/BL LLT30xx-200
Z-axis
Measuring range
SMR 77.5 mm 105 mm 200 mm
MMR 85 mm 125 mm 310 mm
EMR 92.5 mm 145 mm 420 mm
HMR 15 mm 40 mm 220 mm
Extended
measuring range
SMR - - 160 mm
EMR - - 460 mm
Linearity
1
(2 s)
±0.08 % FSO ±0.06 % FSO ±0.08 % FSO ±0.06 % FSO ±0.1 % FSO
Reference resolution
2 3
1.5 µm 3 µm 26 µm
X-axis
Measuring range
SMR 22.9 mm 43,3 mm 130 mm
MMR 25 mm 50 mm 200 mm
EMR 26.8 mm 55,9 mm 270 mm
Extended
measuring range
SMR - - 100 mm
EMR - - 290 mm
Resolution x-axis 2,048 points/profile
Profile
frequency
Standard up to 300 Hz
HIGHSPEED up to 10,000 Hz
Interfaces
Ethernet GigE Vision Output of masurement values; Sensor control; Profile data transmission
Digital inputs Mode switching; Encoder (counter); Trigger
RS422 (half duplex)
4
Output of masurement values; Sensor control; Trigger; Synchronization
Output of measurement values
Ethernet (UDP datagrams / Modbus TCP); RS422 (ASCII / Modbus RTU)
Analogue
5
; Switch signal
5
PROFINET
6
; EtherCAT
6
; EtherNet/IP
6
Page 16
Functional Principle, Technical Data
scanCONTROL 30xx
Model LLT30xx-25 LLT30xx-25/BL LLT30xx-50 LLT30xx-50/BL LLT30xx-200
Display (LED) 1 x Laser ON/OFF, 1 x Data, 1 x Error
Light source (Semiconductor laser) 658 nm (red) 405 nm (blue) 658 nm (red) 405 nm (blue) 658 nm (red)
Aperture angle of laser line 23° 28° 45°
Laser power
Standard (laser class 2M ≤ 10 mW ≤ 12 mW
Option (laser class 3R) ≤ 30 mW - ≤ 30 mW - ≤ 30 mW
Laser switch-off via software, hardware switch-off with /SI option
Permissible
ambient light
(fluorescent light)
2
10,000 lx
Protection class (sensor) IP67 (when connected)
EMC requirements
according to DIN EN 61000-6-2: 2005, DIN EN61000-6-3: 2007,
DIN EN61326-1:2013 und DIN EN50581:2012
Vibration 2g / 20 … 500 Hz
Shock 15g / 6 ms
Temperature
range
Operation 0 … +45 °C (+32 ... +113 °F)
Storage -20 … +70 °C (-4 ... +158 °F)
Dimensions 96 x 112 x 40 mm
Sensor weight (without cable) 415 g
Supply
11 … 30 VDC, nominal value 24 V, 500 mA,
IEEE 802.3af class 2, Power over Ethernet
FSO = Full Scale Output | SMR = Start of measuring range | MMR = Mid of measuring range |
EMR = End of measuring range | HMR = Height of measuring range
1) Measuring range (standard)
2) Measurement object: Micro-Epsilon standard object
3) According to a one-time averaging across the measuring field (2,048 points)
4) RS422 interface, programmable either as serial interface or as input for triggering/synchronization
5) Only with Output Unit
6) Only with scanCONTROL Gateway
Page 17
Functional Principle, Technical Data
scanCONTROL 30xx
3.4 LED Displays
LED Laser
Meaning
Yellow Laser is on
LED Data
Meaning
Green Measurement is active
Green, flashes slowly Data transmission is active
Green, flashes short Controller accesses
LED Error
Meaning
Red, flashes Error code, see Chap. 12.
Page 18
Delivery
scanCONTROL 30xx
4. Delivery
4.1 Unpacking, Included in Delivery
- 1 scanCONTROL 30xx sensor
- 1 Assembly instructions
- 1 Calibration final inspection
- 2 Protective caps
- 2 Centering elements
- 1 PCR3000-5 multifunction cable, length 5 m; for power supply, trigger and RS422;
screw connector and free cable ends
Carefully remove the components of the measuring system from the packaging and ensure that the
goods are forwarded in such a way that no damage can occur.
Check the delivery for completeness and shipping damage immediately after unpacking.
If there is damage or parts are missing, immediately contact the manufacturer or supplier.
4.2 Storage
Temperature range storage: -20 ... +70 °C (-4 ... +158 °F)
Humidity: 5 - 95 % (non condensing)
Page 19
Installation and Mounting
scanCONTROL 30xx
5. Installation and Mounting
5.1 Attachment and Mounting
- using 2 or 3 screws M5, screwed directly
- using 2 or 3 screws M4, screwed pushed through
Depending on the installation position, it is recommended to define the sensor position using centering ele-
ments and fitting bores.
The cylindrical counterbore ø8H7 is intended for the position-defining centering elements. This allows for the
sensor to be mounted in a reproducible and exchangeable way.
The mounting dimensions refer to the dimensional drawings.
Pay attention to careful handling during mounting and operation.
> Damage to or destruction of the sensor
The laser beam must strike the target surface at right angles. Otherwise, inaccurate measurements cannot be
excluded.
Mount the sensor by means of screws type M5 or by means of through bores for M4.
Bolt connection
Through length Screw Washer Torque
40 mm M4 x ISO 4762-A2 A 4,3 ISO 7089-A2 1.9 Nm
Direct fastening
Screw depth Screw Torque
min 14 mm M5 x ISO 4762-A2 2.5 Nm
Fig. 2 Mounting conditions
The bearing surfaces surrounding the fastening holes (through-holes) are slightly raised.
Mount the sensor only to the existing holes on a flat surface. Clamps of any kind are not permitted. Do not
exceed torques.
> Damage to or destruction of the sensor
> Inaccurate, erroneous measuring values
Page 20
Installation and Mounting
scanCONTROL 30xx
(2)
(1)
(1) Screw M4
(2) Centering element
(2)
(1)
(1) Screw M5
(2) Centering element
Fig. 3 Mounting example with bolt connection Fig. 4 Mounting example with direct fastening
Bolt connection:
- 3 threaded holes (M4)
with centering element:
- additionally 2 cylindrical counter-
bores 8H7 depth 1.8 - 2 mm
100 ±0.2
71.5 ±0.2
3 x
ø4.5
3 x M4
ø8 H7
1.9 ±0.1
Direct fastening:
- 3 bores ø 5.5
with centering element:
- additionally 2 cylindrical counterbores
8H7 depth 1.8 - 2 mm
Fig. 5 Dimensional drawing mounting bores,
dimensions in mm, not to scale
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MICRO-EPSILON scanCONTROL 30xx User manual

Category
Measuring & layout tools
Type
User manual
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