Campbell Hausfeld HL5402 User manual

Brand: Campbell Hausfeld

Model: HL5402

Category: Air compressors

Type: User manual

This manual is also suitable for

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or

property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

IN620501AV 5/10

See Warranty on page 12 for important information about commercial use of this product.

Operating Instructions and Parts Manual HL540200

visit www.chpower.com

Oil-Lubricated

Compressors

Description

This oil-lubricated compressor is

designed for do-it-yourselfers with a

variety of home and automotive jobs.

These compressors power spray guns,

impact wrenches and other tools.

Compressed air from this unit will

contain moisture. Install a water filter

or air dryer if application requires dry

air.

Unpacking

After unpacking the unit, inspect

carefully for any damage that may

have occurred during transit. Make sure

to tighten fittings, bolts, etc., before

putting unit into service. In case of

questions, damaged or missing parts,

please call 1-800-543-6400 for customer

assistance. Have the serial number,

model number, and parts list (with

missing parts circled) before calling.

DO NOT RETURN

THE PRODUCT TO

THE RETAILER!

Do not operate unit

if damaged during

shipping, handling or use. Damage may

result in bursting and cause injury or

property damage.

READ & FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

DO NOT DISCARD

Caution indicates

a potentially

hazardous situation which, if not

avoided, MAY result in minor or

moderate injury.

Notice indicates

important

information, that if not followed,

may cause damage to equipment.

NOTE: Information that requires special

attention.

Safety Guidelines

This manual contains information

that is very important to know and

understand. This information is

provided for SAFETY and to PREVENT

EQUIPMENT PROBLEMS. To help

recognize this information, observe the

following symbols.

Danger indicates

an imminently

hazardous situation which, if not

avoided, WILL result in death or

serious injury.

Warning indicates

a potentially

hazardous situation which, if not

avoided, COULD result in death

or serious injury.

Breathable Air Warning

This compressor / pump is not

equipped and should not be

used “as is” to supply breathing

quality air. For any application of

air for human consumption, the

air compressor / pump will need

to be fitted with suitable in-line

safety and alarm equipment.

This additional equipment is

necessary to properly filter

and purify the air to meet

minimal specifications for Grade

D breathing as described in

Compressed Gas Association

Commodity Specification

G 7.1 - 1966, OSHA 29 CFR 1910.

134, and / or Canadian Standards

Associations (CSA).

DISCLAIMER OF WARRANTIES

In the event the compressor is

used for the purpose of breathing

air application and proper in-line

safety and alarm equipment is

not simultaneously used, existing

warranties shall be voided, and

the manufacturer disclaims any

liability whatsoever for any loss,

personal injury or damage.

STOP!

Record the Model No., Serial No. and

date of purchase located on the base

below the pump in the space below.

Model No. HL540200

Serial No. ____________________

Date of purchase _________________

Retain these numbers for

future reference.

Operating Instructions and Parts Manual

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General Safety Information

CALIFORNIA PROPOSITION 65

This product or its

power cord may

contain chemicals, including lead,

known to the State of California to

cause cancer and birth defects or other

reproductive harm. Wash hands after

handling.

You can

create

dust when you cut, sand, drill

or grind materials such as

wood, paint, metal, concrete,

cement, or other masonry. This dust

often contains chemicals known to

cause cancer, birth defects, or other

reproductive harm. Wear protective

gear.

GENERAL SAFETY

Since the air compressor and other

components (material pump, spray

guns, filters, lubricators, hoses, etc.)

used, make up a high pressure pumping

system, the following safety precautions

must be observed at all times:

Do not run

unattended. Leaving

compressor in AUTO position may allow

it to turn on inadvertently. To prevent

this and possible damage from power

surge, turn to OFF position after each

use.

1. Read all manuals included

with this product carefully.

Be thoroughly familiar

with the controls and the

proper use of the equipment.

2. Follow all local electrical and safety

codes as well as in the United States,

the National Electrical Codes (NEC)

and Occupational Safety and Health

Act (OSHA).

3. Only persons well acquainted with

these rules of safe operation should

be allowed to use the compressor.

4. Keep visitors away and NEVER allow

children in the work area.

5. Wear safety glasses and

use hearing protection

when operating the unit.

6. Do not stand on or use the unit as a

handhold.

7. Before each use, inspect compressed

air system and electrical components

for signs of damage, deterioration,

weakness or leakage. Repair or

replace defective items before using.

8. Check all fasteners at frequent

intervals for proper tightness.

Motors,

electrical

equipment and controls can

cause electrical arcs that

will ignite a ﬂammable gas

or vapor. Never operate or repair in or

near a ﬂammable gas or vapor. Never

store ﬂammable liquids or gases in the

vicinity of the compressor.

Compressor parts may be hot

even if the unit is stopped.

9. Keep fingers away from a

running compressor; fast moving

and hot parts will cause injury and/

or burns.

10. If the equipment should start to

vibrate abnormally, STOP the engine/

motor and check immediately for

the cause. Vibration is generally a

warning of trouble.

11. To reduce fire hazard,

keep engine/motor

exterior free of oil,

solvent, or excessive

grease.

Never remove or

attempt to adjust

safety valve. Keep safety valve free

from paint and other accumulations.

Never use plastic

(PVC) pipe for

compressed air. Serious injury or death

could result.

Never

attempt

to repair or modify a tank!

Welding, drilling or any other

modiﬁcation will weaken the

tank resulting in damage from rupture

or explosion. Always replace worn,

cracked or damaged tanks.

Drain liquid from

tank daily.

12. Tanks rust from moisture build-up,

which weakens the tank. Make sure

to drain tank regularly and inspect

periodically for unsafe conditions

such as rust formation and corrosion.

13. Fast moving air will stir up dust

and debris which may be harmful.

Release air slowly when draining

moisture or depressurizing the

compressor system.

SPRAYING PRECAUTIONS

Do not

spray

ﬂammable materials in

vicinity of open ﬂame or near

ignition sources including the

compressor unit.

14. Do not smoke when spraying paint,

insecticides, or other flammable

substances.

15. Use a face mask /

respirator when spraying

and spray in a well

ventilated area to prevent

health and fire hazards.

16. Do not direct paint or other sprayed

material at the compressor. Locate

compressor as far away from the

spraying area as possible to minimize

overspray accumulation on the

compressor.

17. When spraying or cleaning with

solvents or toxic chemicals, follow

the instructions provided by the

chemical manufacturer.

MANUAL

HL540200

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Introduction

Refer to Figure 1 to locate the following

items.

Pressure Switch - Auto/Off Switch - In

the "AUTO" position, the compressor

shuts off automatically when tank

pressure reaches the maximum preset

pressure. In the "OFF" position, the

compressor will not operate. This switch

should be in the "OFF" position when

connecting or disconnecting the power

cord from the electrical outlet.

Regulator - The regulator controls

the amount of air pressure at the hose

outlet.

ASME Safety Valve - This valve

automatically releases air if the tank

pressure exceeds the preset maximum.

Exhaust Tube - This tube carries

compressed air from the pump to the

check valve. This tube becomes very hot

during use. To avoid the risk of severe

burns, never touch the discharge tube.

Outlet Pressure Gauge - Will show

air pressure at the outlet in pounds per

square inch (psi). Make sure this gauge

reads ZERO (by adjusting regulator

knob fully counterclockwise) before

changing air tools or disconnecting air

hose from outlet.

If the overload

protector is

actuated, the motor must be allowed

to cool down for approximately 30

minutes before it will reset.

Installation

LOCATION

It is extremely important to install the

compressor in a clean, dry, and well

ventilated area. The compressor must

be placed on a firm, level surface where

the surrounding air temperature will

not be more than 100°F.

A minimum clearance of 18 inches

between the compressor and a wall is

required because objects could obstruct

air flow.

Do not locate the

compressor air inlet

near steam, paint spray, sandblast areas

or any other source of contamination.

This debris will damage the motor.

ELECTRICAL INSTALLATION

All wiring

and

electrical connections should

be performed by a qualiﬁed

electrician. Installation must

be in accordance with local codes and

national electrical codes.

WIRING

1. Local electrical wiring codes

differ from area to area. Source

wiring, plug and protector must

be rated for at least the amperage

and voltage indicated on motor

nameplate, and meet all electrical

codes for this minimum.

2. Use a slow blow fuse or a circuit

breaker.

3. This product is for use on a nominal

120 volt circuit and has a grounding

plug that looks like the plug

illustrated in Figure 2.

Tank Pressure Gauge - Will show air

pressure in tank while the compressor

is running, indicating compressor

is building pressure properly. This

gauge will show maximum pressure

of compressor when it shuts off

automatically at the pressure switch.

Check Valve - One-way valve that

allows air to enter the tank, but

prevents air in the tank from flowing

back into the compressor pump.

Handle - Designed to move the

compressor.

Never use the

handle on wheeled

units to lift the unit completely off the

ground.

Drain Valve - This valve is located on

the bottom of the tank. Use this valve

to drain moisture from the tank daily to

reduce the risk of corrosion.

Motor Reset - (not shown, located

inside motor). Designed to keep the

motor from overheating. The motor has

an auto reset protector. To reset once

the motor has cooled, turn the pressure

switch to the OFF position, then to the

AUTO position.

This compressor is

equipped with an

overload protector which will shut off

motor if it becomes overloaded.

TEST

RESET

Figure 2 - Grounding Method

Grounded Outlet

Grounding Pin

Figure 1 - Unit Identification

Handle

Pressure Switch

(AUTO / OFF)

Regulator

Tank Pressure Gauge

Outlet Pressure Gauge

Operating Instructions and Parts Manual

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Installation (Continued)

Make sure the product is connected

to an outlet having the same

conﬁguration as the plug. This

product must be grounded. In the

event of an electrical short circuit,

grounding reduces risk of electrical

shock by providing an escape wire

for electric current. This product

is equipped with a cord having a

grounding wire with an appropriate

grounding plug. Plug must be

plugged into an outlet that is

properly installed and grounded in

accordance with all local codes and

ordinances.

Overheating, short

circuiting and ﬁre

damage will result from inadequate

wiring.

LUBRICATION

THIS UNIT IS SHIPPED

WITHOUT OIL!

Follow lubrication instructions before

operating compressor.

Use oil shipped with the compressor.

Do not use regular automotive oil

such as 10W-30. Additives in regular

motor oil can cause valve deposits and

reduce pump life. For maximum pump

life, drain and replace oil after the first

hour of run time.

The compressor pump takes

approximately 175mL (6 oz.) of oil. The

sight glass, located on the crankcase

portion of the pump, is used to

determine proper oil level. Fill the

crankcase with oil until the level is in

the middle of the sight glass. Avoid

overfilling by adding oil gradually and

checking the oil level with the sight

glass several times. Add enough oil to

reach the “max” level on the sight glass.

Proper oil level is illustrated in Figure 3.

Operation

BEFORE FIRST START-UP

BREAK-IN PROCEDURE

(Complete this procedure before using

compressor for the first time. Once

completed, it is not necessary to repeat.)

1. Open drain valve located on bottom

of tank.

2. Turn AUTO / OFF switch to OFF

position.

3. Plug in power cord.

4. Turn AUTO / OFF switch to AUTO

position and run compressor for 30

minutes.

5. Turn AUTO / OFF switch to OFF

position.

6. Unplug power cord.

7. Close drain valve.

The compressor is now ready for use.

OPERATING PROCEDURE

1. Turn switch to OFF position and plug

in power cord.

2. Turn regulator knob

counterclockwise to close air flow.

3. Turn switch to AUTO position.

4. Compressor will build to maximum

pressure and shut off.

5. With hose attached to outlet of

compressor, attach tire chuck or

other tool to open end of hose.

6. Adjust regulator to proper pressure

for tool or tire. Operate tool per

instructions.

As air is depleted from the tank by

use of a tire chuck, tool, etc., the

compressor will restart automatically

at its preset “cut-in” pressure. When

a tool is being used continuously,

the compressor will cycle on and off

automatically.

7. Turn switch to OFF position, unplug

power cord and drain tank of air

when finished using compressor.

CYCLING OF COMPRESSOR

In the AUTO position, the compressor

pumps air into the tank. When a

shut-off (preset “cut-out”) pressure is

reached, the compressor automatically

shuts off.

If the compressor is left in the AUTO

position and air is depleted from the

tank by use of a tire chuck, tool, etc.,

the compressor will restart automatically

at its preset “cut-in” pressure. When

a tool is being used continuously,

the compressor will cycle on and off

automatically.

In the OFF position, the pressure switch

cannot function and the compressor

will not operate. Make sure switch

is in OFF position when connecting

or disconnecting power cord from

electrical outlet.

Maintenance

Disconnect, tag and lock out

power source, then release

all pressure from the system

before attempting to install, service,

relocate or perform any maintenance.

Check compressor often for any visible

problems and follow maintenance

procedures each time compressor is

used.

ASME SAFETY VALVE

Do not remove or

attempt to adjust

the safety valve!

Check the safety valve by performing

the following steps:

1. Plug the compressor in and run until

shut off pressure is reached.

2. Wearing safety glasses, pull the

ring on the safety valve to release

pressure from compressor tank. Use

your other hand to deﬂect fast-

moving air from being directed

toward your face.

Figure 4

Minimum Gauge of Extension Cord

25 ft. 50 ft. 100 ft.

14 12 10

Use of an extension cord may cause excess

heat to motor. This could lead to tripped

breaker (at electrical panel) or tripped

thermal overload (on compressor motor).

If this occurs, eliminate extension cord and

plug compressor directly into electrical

outlet. Avoid using extension cords; use

longer air hose(s) instead.

Figure 3 - Proper Oil Level

Max.

Min.

HL540200

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Maintenance (Continued)

3. The safety valve should

automatically close at approximately

40 psi - 50 psi. If the safety valve

does not allow air to be released

when you pull on the ring, or if

it does not close automatically, it

MUST be replaced.

Safety valve must be

replaced if it cannot

be actuated or it leaks air after ring is

released.

DRAIN TANK

1. Turn compressor off and release

pressure from system. (To release

pressure from system, pull ring on

ASME safety valve. Deflect escaping

air by shielding valve with one hand

as you pull ring with other hand.)

Pull ring until tank is empty.

A large amount of

fast moving air will

be released when the safety valve is

opened with pressure in the tank. Wear

ANSI approved Z87.1 safety glasses.

2. Drain moisture from tank by

opening drain valve underneath

tank. Tilt tank to remove all

moisture.

3. Clean dust and dirt from tank,

air lines and pump cover while

compressor is still OFF.

OIL CHANGE

1. Allow compressor to run and warm

up oil. Unplug unit.

2. Position a pan under pump end of

unit.

3. Remove drain plug. Allow oil to

collect in pan. Tilt unit to completely

drain.

4. Replace drain plug, ﬁll pump to

center of sight glass. Use Chevron

synthetic 5W-30, Mobil 1 5W-30 or

10W-30 synthetic motor oil. Using

other types of oil will cause starting

problems.

5. Change oil after every 50 hours of

use.

INTAKE AIR FILTER MAINTENANCE

Removal, Inspection and Replacement

(Figure 6).

The intake filter element should be

removed and checked periodically.

A clogged intake filter can decrease

compressor performance and cause the

compressor to overheat.

1. Rotate the ﬁlter cover counter-

clockwise and remove.

2. Remove the ﬁlter element and

inspect.

3. If the ﬁlter element is dirty or

clogged, replace it.

4. Reinstall ﬁlter and cover.

IMPORTANT: Locate unit as far from

spraying area as hose will allow to

prevent overspray from clogging filter.

END OF OPERATION/STORAGE

1. Turn AUTO/OFF switch to the OFF

position.

2. Unplug power cord from wall outlet

and wrap around handle to prevent

damage when not in use.

3. Wearing safety glasses drain tank of

air by pulling the ring on the safety

valve. Use other hand to deflect

fast moving air from being directed

toward your face.

4. Drain tank of condensation by

opening drain valve on bottom of

tank. Tank pressure should be below

10 psi when draining tank.

5. Air hose should be disconnected

from compressor and hung open

ends down to allow any moisture to

drain.

6. Compressor and hose should be

stored in a cool, dry place.

TECHNICAL SERVICE

For information regarding the

operation or repair of this product,

please call 1-800-543-6400.

Figure 5

Figure 6 - Intake filter maintenance

Filter

cover

Filter

element

MAINTENANCE SCHEDULE

OPERATION DAILY WEEKLY MONTHLY 3 MONTHS

Check Oil Level

Drain Tank

Check Air Filter

Check Safety Valve

Clean Unit

Change Oil

MOISTURE IN COMPRESSED AIR

Moisture in compressed air will form into droplets as it comes from an air

compressor pump. When humidity is high or when a compressor is in continuous

use for an extended period of time, this moisture will collect in the tank. When

using a paint spray or sandblast gun, this water will be carried from the tank

through the hose, and out of the gun as droplets mixed with the spray material.

IMPORTANT: This condensation will cause water spots in a paint job, especially

when spraying other than water based paints. If sandblasting, it will cause the

sand to cake and clog the gun, rendering it ineffective.

A ﬁlter in the air line, located as near to the gun as possible, will help eliminate

this moisture.

Operating Instructions and Parts Manual

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Troubleshooting Chart

Symptom Possible Cause(s) Corrective Action

Compressor will not

run

1. No electrical power 1. Plugged in? Switch on? Check fuse/breaker

2. Breaker open 2. Reset, determine cause of problem

3. Pressure switch bad 3. Replace

4. Motor over worked 4. Turn off, let cool, turn on.

5. Tank pressure above cut-in 5. Bleed tank pressure down to cut-in.

Fuses blow / circuit

breaker trips

repeatedly

1. Incorrect size fuse, circuit

overloaded

1. Check for proper fuse, use time-delay fuse. Disconnect

other electrical appliances from circuit or operate

compressor on its own branch circuit.

2. Extension cord usage - wrong

gauge wire and/or too long.

2. Remove extension cord or refer to Extension Cord Chart on

page 4.

3. Worn check valve 3. Replace check valve.

Do not disassemble check valve with

air pressure in tank; bleed tank.

4. Defective unloader valve (on

pressure switch)

4. Replace unloader valve.

5. Defective motor capacitor(s) 5. Replace capacitor(s)

6. Defective motor 6. Replace motor

Tank pressure drops

when compressor

shuts off

1. Loose connections (fittings,

tubing, etc.)

1. Check all connections with soap and water solution.

Tighten; or remove and apply pipe dope or pipe tape to

the threads, then reassemble.

2. Open tank drain valve 2. Close tank drain valve

3. Tank leaks 3. Check tank for leaks with soap and water solution. If

leak is detected, tank must be replaced with genuine

replacement part.

Compressor runs

continuously and / or

air output is lower

than normal / low

discharge pressure

1. Excessive air usage 1. Decrease air usage; compressor not large enough for air

requirement

2. Clogged intake filter 2. Clean or replace filter

3. Open tank drain valve 3. Close tank drain valve

4. Air leaks in piping (on machine

or in outside system)

4. Check all connections with soap and water solution.

Tighten; or remove and apply pipe dope or pipe tape to

the threads, then reassemble.

5. Piston ring worn 5. Replace piston and cylinder.

6. Broken valve (in pump) 6. Replace valve

7. Tank leaks 7. Check tank for leaks with soap and water solution. If

leak is detected, tank must be replaced with genuine

replacement part.

8. Defective pressure switch 8. Replace switch

Excessive moisture in

discharge air

1. Excessive water in tank 1. Drain tank

2. High humidity 2. Move to area of less humidity; use air line filter

HL540200

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Troubleshooting Chart (Continued)

Symptom Possible Cause(s) Corrective Action

Tank pressure drops when

compressor shuts off

1. Circuit overloaded 1. Disconnect other electrical appliances from circuit or

operate compressor on its own branch circuit

2. Low voltage 2. Check voltage at wall outlet with voltmeter.

3. Extension cord usage - wrong

gauge wire and/or too long.

3. Remove extension cord or refer to Extension Cord Chart on

page 4

4. Loose electrical connections 4. Check all electrical connections

5. Worn check valve 5. Replace check valve

Do not disassemble check valve with

air pressure in tank; bleed tank.

6. Defective unloader valve (on

pressure switch)

6. Replace unloader valve

7. Defective motor capacitor(s) 7. Replace capacitor(s)

8. Defective motor 8. Replace motor

Compressor runs

continuously and air

output is lower than

normal/low discharge

pressure

1. Lack of proper ventilation /

room temperature too high

1. Move compressor to well ventilated area

2. Clogged intake filter 2. Clean or replace filter

3. Circuit overloaded 3. Check for proper fuse, use time-delay fuse. Disconnect

other electrical appliances from circuit or operate

compressor on its own branch circuit

4. Extension cord usage - wrong

gauge wire and/or too long.

4. Remove extension cord or refer to Extension Cord Chart on

page 4

5. Worn check valve 5. Replace check valve

Do not disassemble check valve with

air pressure in tank; bleed tank.

6. Defective unloader valve (on

pressure switch)

6. Replace unloader valve.

7. Defective motor 7. Replace motor

Knocks, rattles, and/or

excessive vibration

1. Loose mounting bolts 1. Tighten bolts.

2. Tank not level 2. Use sturdy wedge/object to bring tank to level position.

3. Cylinder or piston is worn/

scored

3. Replace or repair as necessary.

Compressor runs

continuously and safety

valve opens as pressure

rises

1. Defective pressure switch 1. Replace switch.

2. Defective safety valve 2. Replace safety valve with genuine replacement part.

Air leaking from

unloader valve on

pressure switch

1. Check valve stuck in an open

position

1. Replace check valve.

2. Unloader valve stuck in open

position

2. Replace unloader valve.

Do not disassemble check valve with

air pressure in tank; bleed tank.

Operating Instructions and Parts Manual

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Figure 7 - Repair parts illustration for model HL540200

HL540200

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For Replacement Parts or Technical Assistance,

Call 1-800-543-6400

Please provide following information: Address any correspondence to:

- Model number Attn: Customer Service

- Serial number (if any) 100 Production Drive

- Part description and number as shown in parts list Harrison, OH 45030 U.S.A.

Replacement Parts List

1 Shroud u 1

2 Elbow HL030200AV 1

3 Pump / motor — 1

4 Power cord — 1

5 Pressure gauge HL030400AV 2

6 Check valve HL030500AV 1

7 Grip — 1

8 Ferrule n 2

9 Nut n 2

10 Exhaust tube n 1

11 Drain valve HL030700AV 1

12 Tank assembly — 1

13 Bolt - M6 x 12 k 2

14 Washer - M6 l 6

15 Bolt - M6 x 16 l 4

16 Base — 1

17 Foot l 4

18 Plug — 1

19 Pressure regulator HL030800AV 1

20 Close nipple — 1

Ref. Part

No. Description No. Qty.

Ref. Part

No. Description No. Qty.

21 Safety valve HL030900AV 1

22 Pressure switch HL031000AV 1

23 Ferrule s 2

24 Nut s 2

25 Unloader tube s 1

26 Motor cord — 4

27 Washer - M5 u 10

28 Shroud screw - M5 x 16 u 10

29 Air filter HL030100AV 1

REPLACEMENT PARTS KITS

s Unloader tube kit HL032500AV

n Exhaust tube kit HL032300AV

l Foot kit HL032400AV

u Shroud kit HL031100AV

— Not Available

k Standard hardware item - available at your local

hardware store

Operating Instructions and Parts Manual

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Figure 8 - Repair parts illustration for HL360000AV pump / motor

HL540200

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Replacement Parts List

1 Lock washer - M6 s u 8

2 Head bolt - M6 x 50 s 4

3 Cylinder head s 1

4 Head gasket

5 Valve plate 2

6 Metal gasket 1

7 Valve

8 Valve plate gasket 1

9 Cylinder n 1

10 Cylinder bolt - M8 x 25 n 2

11 Cylinder gasket

12 Wrist pin 1

13 Compression ring 2

14 Oil ring 1

15 Wrist pin retainer

16 Piston 1

17 Connecting rod HL030300AV 1

18 Bolt - M6 x 20 u 5

19 Nut - M6 k 1

20 Eccentric — 1

21 Capacitor l 1

22 Lock washer - M8 n l 3

23 Nut - M8 l 1

24 Crankcase cover u 1

25 O-ring

26 Sight glass

27 O-ring 1

28 Drain plug - M5 x 10 1

29 O-ring 6 1

30 Breather 6 1

31 Crankcase cover gasket

32 Crankcase — 1

33 Washer - M5 k 4

34 Shroud screw - M5 x 16 k 4

35 Oil seal — 1

Ref. Part

No. Description No. Qty.

Ref. Part

No. Description No. Qty.

36 Bearing — 1

37 Rotor — 1

38 Bearing — 1

39 Stator (with thermal protector) — 1

40 Rear end bell — 1

41 Fan t 1

42 Snap ring t 1

43 Plain washer - M5 k 4

44 Lock washer - M5 k 4

45 Motor bolt - M5 x 120 k 4

46 Easy start valve HL036200AV 1

47 Washer s 4

REPLACEMENT PARTS KITS

s Cylinder head kit HL031200AV

n Cylinder kit HL031500AV

l Capacitor kit HL036400AV

u Crankcase cover kit HL031800AV

t Fan kit HL032200AV

Piston kit HL031600AV

Valve plate kit HL031400AV

Sight glass kit HL031900AV

Drain plug kit HL032000AV

Gasket kit HL031300AV

6 Breather kit HL032100AV

— Not Available

k Standard hardware item - available at your local

hardware store

For Replacement Parts or Technical Assistance,

Call 1-800-543-6400

Please provide following information: Address any correspondence to:

- Model number Attn: Customer Service

- Serial number (if any) 100 Production Drive

- Part description and number as shown in parts list Harrison, OH 45030 U.S.A.

Operating Instructions and Parts Manual

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Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: One Year.

2. WHO GIVES THIS WARRANTY (WARRANTOR):

Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld

compressor.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld air compressor.

5. WHAT IS COVERED UNDER THIS WARRANTY: Parts and Labor to remedy substantial defects due to material and workmanship during

the first year of ownership with the exceptions noted below. Parts only to remedy substantial defects due to material and workmanship

during remaining term of coverage with exceptions noted below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE

OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If the compressor is used for commercial, industrial or rental purposes, the

warranty will apply for ninety (90) days from the date of purchase. Two-stage compressors are not limited to a ninety (90) day warranty

when used in commercial or industrial applications. Some States do not allow limitations on how long an implied warranty lasts, so the

above limitations may not apply to you

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE,

OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitations of incidental or

consequential damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions

provided in the owner’s manual(s) supplied with compressor.

D. Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.

E. Items or service that is normally required to maintain the product, i.e. lubricants, filters and gaskets, etc.

F. Gasoline engines and components are expressly excluded from coverage under this limited warranty. The Purchaser must comply with

the warranty given by the engine manufacturer which is supplied with the product

G. Additional items not covered under this warranty:

1. Excluded items pertaining to All Compressors

a. Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in accordance

with installation and operation guidelines or damaged by contact with tools or surroundings.

b. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.

c. Cosmetic defects that do not interfere with compressor functionality.

d. Rusted tanks, including but not limited to rust due to improper drainage or corrosive environments.

e. The following components are considered normal wear items and are not covered after the first year of ownership. Electric

motor, check valve, pressure switch, regulator, pressure gauges, hose, tubing, pipe, fittings and couplers, screws, nuts,

hardware items, belts, pulleys, flywheel, air filter and housing, gaskets, seals, oil leaks, air leaks, oil consumption or usage,

piston rings.

f. Tank drain valves.

g. Damage due to incorrect voltage or improper wiring.

h. Other items not listed but considered general wear parts.

i. Pressure switches, air governors, load/unload devices, throttle control devices and safety valves modified from factory

settings.

j. Damage from inadequate filter maintenance.

k. Induction motors operated with electricity produced by a generator.

2. Excluded items specific to Lubricated Compressors:

a. Pump wear or valve damage caused by using oil not specified.

b. Pump wear or damage caused by any oil contamination.

c. Pump wear or damage caused by failure to follow proper oil maintenance guidelines, operation below proper oil level or

operation without oil.

H. Labor, service call, or transportation charges after the first year of ownership of stationary compressors. Stationary compressors are

defined as not including a handle or wheels.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, compressor or component which is

defective, has malfunctioned and/or failed to conform within duration of the warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.

B. Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options. Freight costs must be borne by the purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

D. Repairs requiring overtime, weekend rates, or anything beyond the standard manufacturer warranty repair labor reimbursement rate.

E. Time required for any security checks, safety training, or similar for service personnel to gain access to facility.

F. Location of unit must have adequate clearance for service personnel to perform repairs and easily accessible.

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and

serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have other rights which

vary from State to State or country to country.

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Campbell Hausfeld HL5402 User manual

Brand: Campbell Hausfeld

Model: HL5402

Category: Air compressors

Type: User manual

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