Graco 3A3110E, ToughTek F680e Fireproofing Pump User guide

Graco
Brand
Graco
Model
3A3110E, ToughTek F680e Fireproofing Pump
Category
Power fine-spray systems
Type
User guide
Operation,RepairandParts
ToughTek™ ToughTek™
ToughTek™F680e F680e
F680eFireproong Fireproong
FireproongPump Pump
Pump3A3110E
EN
Electric Electric
Electricsprayer sprayer
sprayerfor for
forwater water
water- -
-based based
basedcementitious cementitious
cementitiousreproong reproong
reproongmaterials. materials.
materials.For For
Forprofessional professional
professionaluse use
useonly. only.
only.Not Not
Not
approved approved
approvedfor for
foruse use
usein in
inexplosive explosive
explosiveatmospheres atmospheres
atmospheresor or
orhazardous hazardous
hazardouslocations. locations.
locations.
Important Important
ImportantSafety Safety
SafetyInstructions Instructions
Instructions
Readallwarningsandinstructionsinthisandallrelatedmanuals.
Save Save
Saveall all
allinstructions. instructions.
instructions.
500psi(3.45MPa,34.5bar)Maximum
WorkingFluidPressure
Formodels,relatedmanuals,and
Agencyapprovals,seepage3.
PROVENQUALITY.LEADINGTECHNOLOGY.
Contents Contents
Contents
Models...............................................................3
RelatedManuals................................................3
AgencyApprovals...............................................3
Warnings...........................................................4
ComponentIdentication.....................................7
Overview.....................................................7
SprayerControls..........................................8
PumpControlSwitch(AA)............................8
FluidDrain/PurgeValve(C)..........................9
PumpComponents......................................9
HydraulicSolenoidValve(J).........................10
HydraulicPressureControl(S)......................10
InstalltheRemoteSwitch(17H197)..............10
ApplicatorBallValve(17J703)......................11
HydraulicBallValve.....................................11
PumpPivotAssembly..................................12
Installation..........................................................13
ConnectthePower......................................13
AttachPowerCord.......................................14
Grounding..........................................................15
Setup.................................................................15
Flush.................................................................16
MixtheMaterial..................................................19
PrimewithMaterial.............................................19
Spray.................................................................20
PreventPack-out.........................................20
BeforeStartingorStoppingMaterial
Flow..............................................20
Spraying......................................................20
SprayAdjustments(PoleSprayApplicator
Kit24Y619)....................................22
PressureReliefProcedure..................................24
Shutdown...........................................................25
CorrosionProtection...........................................25
LiftingInstructions...............................................25
Maintenance......................................................26
DailyMaintenance.......................................26
PreventativeMaintenance............................26
Repair................................................................27
ReplacePumpLower...................................27
PartialPumpLowerDisassembly..................28
ReplacePumpComponents.........................30
HydraulicPumpandCompressorBelt
Repair............................................33
Parts..................................................................34
F680eParts.................................................34
F680eParts(continued)...............................36
EnclosureParts...........................................39
Breaker,PowerSupply,ContactModule—
6ozParts......................................40
ReservoirAssemblyParts............................41
PumpLineParts..........................................42
Troubleshooting..................................................44
ReplacementPartsandAccessories....................47
ElectricalSchematics..........................................49
MotorsandMotorControl.............................50
PumpControl..............................................51
Notes.................................................................52
TechnicalSpecications......................................53
GracoStandardWarranty....................................54
23A3110E
Models
Models Models
Models
Model Model
Model
200-240VAC,1Φ,60Hz350-415VAC,3ΦWYE,50Hz
30A18A16A
Includes:1
24Y50024Y50124Y50224Y50324Y50424Y50524Y50624Y507
IntegratedAir
Compressor✔✔✔✔
1.25in.x50ft
MaterialHose✔✔✔✔
1in.x25ft
MaterialHose✔✔✔✔
MaterialHose
SizeAdapter✔✔✔✔
1in.Pole
Spray
Applicator
✔✔✔✔
1/2in.x50ft
AirHose✔✔✔✔
3/8in.x25ft
AirHose✔✔✔✔
1Forotherpartsincludedinallfourbasemodels(seeParts,page34).SomekitslistedinParts Parts
Partsarenot
includedinthefourbasemodelslistedabove,butcanbepurchasedwiththem(thesekitsarenotedassuch).
Related Related
RelatedManuals Manuals
Manuals
ComponentmanualsinEnglish:
Manual Manual
ManualDescription Description
Description
3A3244PoleSprayApplicator24Y619
3A3181ForkliftStabilizationKit24Y479
Manualsareavailableatwww.graco.com.
Agency Agency
AgencyApprovals Approvals
Approvals
Models Models
ModelsApprovals Approvals
Approvals
24Y502
24Y506
3A3110E3
Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-specic
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-specichazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK
SHOCKHAZARD HAZARD
HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffpowerbeforeservicingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaqualiedelectricianandcomplywithlocalcodes
andregulations
•Donotexposetorain.Storeindoors.
FIRE FIRE
FIREAND AND
ANDEXPLOSION EXPLOSION
EXPLOSIONHAZARD HAZARD
HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area
areacanigniteorexplode.Tohelp
preventreandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhenammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdapplicatorrmlytosideofgroundedpailwhentriggeringintopail.Donotusepail
linersunlesstheyareantistaticorconductive.
•Stop Stop
Stopoperation operation
operationimmediately immediately
immediatelyifstaticsparkingoccursoryoufeelashock. .
.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworkingreextinguisherintheworkarea.
MOVING MOVING
MOVINGPARTS PARTS
PARTSHAZARD HAZARD
HAZARD
Movingpartscanpinch,cutoramputatengersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedureanddisconnectallpowersources.
43A3110E
Warnings
WARNING WARNING
WARNING
SUCTION SUCTION
SUCTIONHAZARD HAZARD
HAZARD
Powerfulsuctioncouldcauseseriousinjury.
•Neverplacehandsnearthepumpuidinletwhenpumpisoperatingorpressurized.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT
EQUIPMENTHAZARD HAZARD
HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenalluidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE
MISUSEHAZARD HAZARD
HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data
Datainallequipmentmanuals.
•Usewaterandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data
Data
inallequipmentmanuals.Readuidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromdistributoror
retailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodicationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
3A3110E5
Warnings
WARNING WARNING
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM
ALUMINUMPARTS PARTS
PARTSHAZARD HAZARD
HAZARD
Useofuidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsoruidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyotheruidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
TOXIC TOXIC
TOXICFLUID FLUID
FLUIDOR OR
ORFUMES FUMES
FUMESHAZARD HAZARD
HAZARD
Toxicuidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheets(SDSs)toknowthespecichazardsoftheuidsyouareusing.
•Storehazardousuidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD
HAZARD
Equipmentsurfacesanduidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhotuidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE
PROTECTIVEEQUIPMENT EQUIPMENT
EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbytheuidandsolvent
manufacturer.
63A3110E
ComponentIdentication
Component Component
ComponentIdentication Identication
Identication
Overview Overview
Overview
Component Component
ComponentIdentication Identication
IdenticationTable Table
Table
Key Key
KeyDescription Description
Description
AHydraulicDriver
BFluidOutlet
CFluidDrain/PurgeValve
DPackingNut/WetCup
EOutletCheckValve
FPumpLower
GHopperElbow
HElectricMotorforHydraulicPump
JHydraulicSolenoidValve
KHydraulicPump
LOilDipstick
Key Key
KeyDescription Description
Description
MHydraulicReservoir
NMaterialHopper
PAirCompressor
QSprayerControls
RElectricalControlBox
SHydraulicPressureControl
TElectricMotorforAirCompressor
UHydraulicBallValve
VHopperElbowClamp
WOilFilter
3A3110E7
ComponentIdentication
Sprayer Sprayer
SprayerControls Controls
Controls
Ref. Ref.
Ref.Control Control
ControlDescription Description
Description
AAPump
Control
Switch
Controlsthepumplower.
BBHydraulic
ON/OFF
Controlspowertothe
electricmotorthatdrivesthe
hydraulicpump.
CCCompressor
ON/OFF
Controlspowertothe
electricmotorthatdrivesthe
compressor.
DDMainPower
Disconnect
Controlspowertothe
sprayer.
Pump Pump
PumpControl Control
ControlSwitch Switch
Switch(AA) (AA)
(AA)
ThepumpcontrolswitchmustbeintheONposition
orREMOTEposition(withtheremotecontrolswitch
intheONposition)forthesprayertopumpmaterial.
Pump Pump
PumpControl Control
ControlSwitch Switch
SwitchSettings: Settings:
Settings:
OFF OFF
OFF
Thepumplinewillnotcycle.There
isstillpowertotheunit.
ON ON
ON
Thepumplinewillcycleata
speeddeterminedbythehydraulic
pressurecontrol.
REMOTE REMOTE
REMOTE
CONTROL CONTROL
CONTROL
The“RemoteControl”setting
controlsON/OFFfunctionalityofthe
pumpthroughtheremotetoggle
switch(YY).Whentheremote
toggleswitchisinstalledandthe
pumpcontrolswitch(AA)issetto
“RemoteControl”,thetogglecanbe
usedtoturnthepumpONandOFF
(seedescriptionsabove).
83A3110E
ComponentIdentication
Fluid Fluid
FluidDrain/Purge Drain/Purge
Drain/PurgeValve Valve
Valve(C) (C)
(C)
Toavoidinjuryfromsplashinguid,neveropena
cam-lockhoseorapplicatorttingwhilethereis
pressureintheuidline.
Openthedrain/purgevalve(C)torelievepressureif
pumporhosepack-outoccurs,ortorelievepressure
insidethehose.Closevalvewhenspraying.
NOTICE NOTICE
NOTICE
Topreventmaterialhardeninginuiddrain/purge
valve,ushthevalveaftereverytimeitisused.
SeeFlush,page16.
Pump Pump
PumpComponents Components
Components
Ref. Ref.
Ref.Description Description
Description
XAirOutlet,1/4inquickdisconnect
couplingtting
YRemoteSwitchReceptacle.Theremote
switchcableispluggedintothissocket.
Makesurethepumpcontrolswitch(AA)
isintheOFFpositionwhenconnecting
anddisconnectingtheremoteswitch
cabletopreventunintendedoperationof
thesprayer.
BFluidoutlet,1.5in.camandgroovetting
XXAirHose.Itisrecommendedtouse1/2
in.IDairhoseforatleasttherst50feet.
Forhoselongerthan50feet,usea3/8
in.IDairhose.
YYRemotetoggleswitch
ZZMaterialhose
3A3110E9
ComponentIdentication
Hydraulic Hydraulic
HydraulicSolenoid Solenoid
SolenoidValve Valve
Valve(J) (J)
(J)
Thehydraulicsolenoidvalve(J)isnormallyclosed,
sowhende-energized(pumpcontrolswitch(AA)
inOFFposition)itwillblockowandthehydraulic
pumpwillstall.Whenenergized(pumpcontrolswitch
intheONposition,orREMOTEpositionwiththe
remoteswitchintheONposition)itallowsowand
thehydraulicpumptooperate.
Ifthesolenoidisnotreceivingasignalandremains
closedwhenthepumpcontrolswitchisintheON
position,itcanbemanuallyoverridden.Tooverride,
pushtheredbuttonin,turncounterclockwise180°
andrelease.Thesolenoidvalvewillthenremain
openatalltimes.
Hydraulic Hydraulic
HydraulicPressure Pressure
PressureControl Control
Control(S) (S)
(S)
Usetoadjusthydraulicpressureavailabletothe
hydraulicdrivesystem.Turnthehydraulicpressure
control(S)clockwisetoincreasepressureand
counterclockwisetodecreasepressure.
Install Install
Installthe the
theRemote Remote
RemoteSwitch Switch
Switch(17H197) (17H197)
(17H197)
NOTE: NOTE:
NOTE:Usezip-tie(ZT)toinstalltheremoteswitch
tothehoseorpolesprayapplicator(followthe
illustrationsbelow).Theremoteswitchwillton
hoses/applicatorssized.75in.upto1.25in.
103A3110E
ComponentIdentication
Applicator Applicator
ApplicatorBall Ball
BallValve Valve
Valve(17J703) (17J703)
(17J703)
Additionalaccessorykitthatcanbeinstalledonthe
endofthe1in.ID,25ftmaterialhose(115)directly
beforethepolesprayapplicator(118).Theapplicator
ballvalve(BV)canbeusedtostopmaterialow,but
onlyafterthepumphasbeenstoppedrst.DoNOT
usethevalvetostallthepump.
Hydraulic Hydraulic
HydraulicBall Ball
BallValve Valve
Valve
Whenclosed,thehydraulicballvalvewillstopthe
pumpfromcycling.Theballvalvemustbeopento
pumpmaterial.
3A3110E11
ComponentIdentication
Pump Pump
PumpPivot Pivot
PivotAssembly Assembly
Assembly
Thepumppivotassemblyallowseasydetachmentofthehopperfromthepump.
Toremovethepumpfromthehopper,loosenthehopperelbowclamps(V),retract
thespring-loadedlockingpin(Z),andslowlyswingthepumpupuntilthespring
loadedlockingpinclicksintoplace.
Toattachthepumptothehopper,retractthespring-loadedlockingpin(Z)and
slowlylowerthepumpuntiltheelbowttingisushwiththehopperandthelocking
pinclicksintoplace.Tightenthehopperelbowclamps(V)sotheelbowtting
sealstightlyaroundthehopperoutlet.
123A3110E
Installation
Installation Installation
Installation
Toavoidtippingover,ensurecartisonaatand
levelsurface.Failuretodosocouldresultininjury
orequipmentdamage.
Connect Connect
Connectthe the
thePower Power
Power
Seethetablebelowforpowersupplyrequirements.
Thesystemrequiresadedicatedcircuitprotected
withacircuitbreaker.
Voltage Voltage
VoltagePhase Phase
PhaseHz Hz
HzIntegrated Integrated
IntegratedAir Air
Air
Compressor Compressor
Compressor
Full Full
FullLoad Load
LoadPeak Peak
Peak
Current* Current*
Current*
Cord Cord
Cord
Specications Specications
Specications
AWG AWG
AWG(mm (mm
(mm2 2
2) )
)
Yes30A8(10.0)200–240VAC1Φ(2wire+
ground)
60
No18A12(4.0)
Yes16A12(4.0)350–415VAC3ΦWYE
(4wire+
ground)
50
No16A12(4.0)
*Fullloadampswithalldevicesoperatingatmaximumcapabilities.Fuserequirementsatvariouspressures
andowratesmaybeless.
NOTE: NOTE:
NOTE:Thedisconnectterminalswillacceptupto#8AWG(10mm2)conductors.
3A3110E13
Installation
Attach Attach
AttachPower Power
PowerCord Cord
Cord
Improperwiringmaycauseelectricshockorother
seriousinjury.Allelectricalwiringmustbedone
byaqualiedelectricianandcomplywithalllocal
codesandregulations.
1.Stripouterjacketofpowercordtoexpose8in.
(20.3cm)ofconductors.
NOTE: NOTE:
NOTE:Stripindividualconductorsandadd
ferrulesasnecessary.
2.Attachthepowercordtothedisconnectblock
(PD)locatedintheelectricalcontrolbox(R).
Bringthepowercordintotheelectricalcontrol
boxthroughthestrainrelief(SR).
3.Installthepowercordasshownbelow.
200–240 200–240
200–240VAC, VAC,
VAC,1 1
1phase: phase:
phase:Useascrewdriverto
connecttwopowerleadsasshown.
L1 L2
W
WLL     DD
350–415 350–415
350–415VAC, VAC,
VAC,3 3
3phase phase
phaseWYE: WYE:
WYE:Useascrewdriver
toconnectfourpowerleadstothetopterminals
asshown.Makesuretheneutralleadis
connectedtotheNterminal(left).
NL1 L2 L3
W
WLL     DD
4.Connectthegreengroundwiretotheground
terminal(GT).
5.Makesurethestrainreliefistightened.Close
theelectricalcontrolbox.
143A3110E
Grounding
Grounding Grounding
Grounding
Theequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
Thesystemisgroundedthroughthepowercord.
Setup Setup
Setup
1.Groundsprayer.SeeGrounding,page15.
2.CheckThroatSealLiquid(TSL)levelinpacking
nut(D).Fill1/2fullwithTSL.
3.Connectairsupplytoapplicator.
4.Attachuidhose(ZZ)toapplicatoruidinletand
uidoutlet(B),thensecureVelcrostraps(V)
aroundthecamlocktting.
5.Turnhydraulicpressurecontrolknob(S)
counterclockwisetolowestpressure.
(-)
W
WLL     DD
6.Setpumpcontrolswitch(AA)toOFF.
W
WLL     DD
7.Turnmainpowerdisconnect(DD)OFF.
Connectunittopowersource(see
AttachPowerCord,page14).
W
WLL     DD
8.Flushthesystemwithwaterbeforeusing(see
Flush,page16).Whennished,pumpoutthe
excesswaterfromthehopper(N).
3A3110E15
Flush
Flush Flush
Flush
NOTICE NOTICE
NOTICE
Failuretoushpriortomaterialcuringinthe
systemwillresultindamagetosystemandmay
requirereplacementofallsystempartsincontact
withthematerial.
NOTICE NOTICE
NOTICE
Theuid/drainpurgevalvemustbeushedto
preventmaterialhardeningintheuid/drainpurge
valve.Ifthatisnotsufcient,remove,disassemble,
andcleanthevalvethenreinstall.
•Flushifthematerialsinthesystemareaboutto
reachtheircuretime.
•Flushanytimetheowratestartstodecreaseas
thisisasignthatmaterialisstartingtothickenand
cure.
•Alwaysushthesystematleasttwice,drainingall
waterbetweenushesthenreplacingwithclean
water.
1.Withthepumpstopped,turnhydraulicpressure
control(S)counterclockwisetolowestpressure.
(-)
W
WLL     DD
2.Removeapplicatortipandretainer.
3.Placeapplicatoroutletinawastecontainer.The
wastecontainermustbelargeenoughtohold
alldispensedmaterial.
ti2
1632a
4.Turnhydraulicswitch(BB)ON,andpumpcontrol
switch(AA)toON.
5.Increasepressurebyturningthehydraulic
pressurecontrol(S)clockwiseuntilasteady
streamofmaterialowsfromtheapplicator.
6.Whenthemateriallevelinthehopperiswithina
fewinchesofthematerialinletatthebottom:
a.Scrapethematerialdownthesidesofthe
hopper.
b.Fillthehopperwithwaterasthematerial
runsoutandcontinuedispensing.
7.Keepthehopperlledwithwaterwhile
dispensing.
NOTE: NOTE:
NOTE:Bepreparedtodecreasepressureusing
thehydraulicpressurecontrol(S)whenthe
materialexitingthehosechangestowater.Cycle
ratecanincreaseasmaterialisushedfromthe
hose.
8.Whenwaterbeginstoexittheapplicatoroutlet,
switchthepumpcontrolswitch(AA)toOFFto
stopdispensing.
9.Placeapplicatorinthesystemhopperwiththe
outletpointingdowntoenablecirculationof
water.
163A3110E
Flush
10.Circulatecleanwater:
a.Fillthesystemhopperwithcleanwater.
b.Useascrubbrushtoscrubthewallsofthe
hopper.
c.Switchthepumpcontrolswitch(AA)toONto
begincirculatingwater.
d.Whilepumping,turnthehydraulicpressure
control(S)knobtoalowersettingandopen
theuiddrain/purgevalve(C).Allowthe
watertoushoutanymaterialtoprevent
materialhardeninginthevalve.Once
thewaterappearsclean,closetheuid
drain/purgevalve(C).
e.Turnthepumpcontrolswitch(AA)toOFF.
f.Placeapplicatoroutletinawastecontainer.
g.Turnthepumpcontrolswitch(AA)toONto
dispenseintowastecontainer.
h.Dispenseintowastecontaineruntilhopper
isalmostempty,thenturnthepumpcontrol
switch(AA)toOFF.
i.Repeatthisentire“Circulatecleanwater”
steponemoretimetoensuresystemis
thoroughlyushed.
11.Removetheremainingmaterial
withahoseclean-outball(see
ReplacementPartsandAccessories,page47for
alistofavailableclean-outballsandthe
appropriatehosesizestousethemon):
a.Removetheapplicatorfromtheendofthe
hoseandplacethehoseoutletbackinthe
wastecontainer.
b.Removethehoseinletfromtheuidoutlet
(B)andplaceahoseclean-outballwithin
thehoseinlet.Theballmustbewettedwith
waterbeforeinserting.
c.Reattachthehosetotheuidoutlet(B)and
switchthepumpcontrolswitch(AA)toON
toresumeushingthehose.Makesurethe
hopperissufcientlyfullofwatertokeep
pushingtheballout.
d.Thehoseclean-outballwillbepushedout
ofthehoseafterseveralminutes.Once
theballispushedthroughthehose,switch
thepumpcontrolswitch(AA)toOFFand
repeattheentireprocesslistedinstep11
oneadditionaltimetoensurethesystemis
thoroughlyushed.
NOTE: NOTE:
NOTE:Alwaysusetheappropriatelysized
clean-outballforthehosesizebeing
ushed/cleaned.
NOTICE NOTICE
NOTICE
Materialleftonthethroatsealcandryoutand
damagetheseal.Alwaysstopthepump(park
thepump)atthebottomofthestroketoavoid
damagetothethroatseal.
12.Turncompressedairontoblowoutanymaterial
thatmayhaveback-owedintotheairlineswhile
ushing(thiswillpreventairlinepackout).
3A3110E17
Flush
13.Afterperformingstep11atleasttwice,drain
remainingwaterfromsystem:
a.Placedrainpanbeneathpumplowerand
hopperelbow(G).
b.Removethematerialhosepriortopivoting
pump.
c.Detachpumpfromhopperandremove
hopperelbow(G)betweenhopperandpump
lower.
d.Useascrewdrivertoliftthepumplowerinlet
ball.Thiswilldraintheremainingmaterial
fromthepumplower.Whenthepumpstops
draining,releasethepumplowerinletball.
e.Installhopperelbow(G)andattachpumpto
hopper.
f.Startingatthepump,raisethehosebundle
aboveyourheadandslowlymovetowards
theapplicator.Asyoumovetowardsthe
applicator,theremainingwaterinthehose
willdrainfromtheapplicatorintothebucket.
14.Disposeofallwastematerialinaccordancewith
localrulesandregulations.Seemanufacturer’s
SDSsforadditionalinformation.
183A3110E
MixtheMaterial
Mix Mix
Mixthe the
theMaterial Material
Material
Alwaysushthepump,hose,andapplicatorwith
waterbeforeloadingmaterial.
Alwaysfollowthematerialmanufacturer’sinstructions
forthematerialbeingsprayed.Materialmustbe
thoroughlymixedtoasmoothconsistencybefore
loadingitinthehopper.
Managing Managing
ManagingMaterial Material
MaterialAfter After
AfterMixing: Mixing:
Mixing:
•Paycloseattentiontotheworklifeofthematerial
beingused.
•Onlymixthematerialkitsasneeded.Donotlet
mixedmaterialsitlongerthannecessary.
•Scrapematerialdownthesidesofthehopperas
thehoppermateriallevellowers.Donotletolder
materialcureonthewalls.
•Occasionally,donotrellthehopperuntilitis
almostempty.Thisensuresallmaterialinhopper
isusedwhilefresh.
Prime Prime
Primewith with
withMaterial Material
Material
NOTICE NOTICE
NOTICE
Topreventmaterialcuringinsystem,neverload
materialintoadrysystem.Loadingmaterialinto
adrysystemwillcausethematerialtostickto
internalcomponentsandcurecausingdamage
andrequiringreplacementofthoseparts.
Theapplicatornozzleortipmustberemovedduring
priming.Alwayspushoutanyremainingwaterintoa
wastecontainerbeforecirculatingmaterial.Always
circulatecleanmaterialbackintothehopperforafew
minutesbeforebeginningtospray.
1.MixtheMaterial.SeeMixtheMaterial,page19.
2.Turnhydraulicpressurecontrol(S)
counterclockwisetolowestpressure.
(-)
W
WLL     DD
3.Removeapplicatorfromhoseoutlet.
4.Fillthecleanhopperwithmaterialtobesprayed.
5.Placehoseoutletina5gallonwastecontainer
orcontainerofappropriatesize.
NOTICE NOTICE
NOTICE
Topreventdamagetopumpsealscausedby
cavitation,runthepumpslowlyuntilthesystem
isprimed.
6.Turnmainpowerdisconnect(DD)ON.
W
WLL     DD
7.Setthehydraulicswitch(BB)toON,andthe
pumpcontrolswitch(AA)toON.
8.Increasepressurebyturningthehydraulic
pressurecontrol(S)clockwiseuntilasteady
streamofmixedmaterialowsfromthehose
outlet.
9.Tostopdispensing,switchthepumpcontrol
switch(AA)toOFF.
10.Removethetipfromtheapplicatorandinstall
ontothehoseoutlet.Switchthepumpcontrol
switch(AA)toONandpumpuntilmaterialows
fromtheapplicator.
11.Turnthepumpcontrolswitch(AA)OFFtostop
dispensing.
12.Installatipontoapplicator(seeApplicator
manual3A3244).Thesystemisnowprimedand
readytospray.
ti14355a
3A3110E19
Spray
Spray Spray
Spray
Prevent Prevent
PreventPack Pack
Pack- -
-out out
out
Toavoid“packingout”thepumporhose:
•Usethelowestpressureandlargestnozzlesize
thatprovidesanacceptablespraypattern.Thiswill
alsoresultinsealsandwearpartslastingmuch
longer.
•Donotuseanymoreuidhosethanisnecessary.
•Useanapplicatorwitharubbertipretainerthatwill
blowoffifitplugs.
Before Before
BeforeStarting Starting
Startingor or
orStopping Stopping
StoppingMaterial Material
Material
Flow Flow
Flow
•Alwayshavetheatomizingairturnedonatthe
applicator(seeApplicatormanual3A3244)before
andafterspraying.
NOTE: NOTE:
NOTE:Ifballvalvekit(17J703)hasbeeninstalled,
doNOTusethevalvetostallthepump.Thepump
mustbestoppedrstbeforetheballvalvecanbe
closed.
Before Before
BeforeStarting Starting
StartingMaterial Material
MaterialFlow Flow
Flow
1.Alwaysopenandadjusttheairballvalve(CB)
rst.
2.Next,switchthepumpcontrolswitch(AA)toON.
Before Before
BeforeStopping Stopping
StoppingMaterial Material
MaterialFlow Flow
Flow
1.Alwaysswitchthepumpcontrolswitch(AA)to
OFFrst.
2.Turnofftheairballvalve(CB)last.
Sprayer Sprayer
SprayerPerformance Performance
Performance
NOTE: NOTE:
NOTE:Thecheckvalve(46)helpstoimprovepump
performancewithhighlycompressiblegypsumbased
materials.Forhighdensity,Portlandcementbased
materials,thecheckvalve(46)canbereplacedwith
1–1/2NPTNippleFitting(121441)toreducepressure
dropandimproveperformance.
Spraying Spraying
Spraying
1.MixtheMaterial,page19.
2.PrimewithMaterial,page19.
NOTICE NOTICE
NOTICE
•Donotallowpumptorunwithoutmaterial
inthehopper.Itcancausedamagetothe
pumpseals.
•Topreventmaterialcuringinsystem,never
loadmaterialintoadrysystem.Always
primesystemwithwaterrst.Loading
materialintoadrysystemwillcausethe
materialtosticktointernalcomponents
andcurecausingdamageandrequiring
replacementofthoseparts.
•Failuretoushpriortomaterialcuringinthe
systemwillresultindamagetosystemand
mayrequirereplacementofallsystemparts
incontactwiththematerial.
3.Openairballvalve(CB)onspraypole
applicator.SeeApplicatormanual3A3244,or
SprayAdjustments(PoleSprayApplicatorKit
24Y619),page22.
4.Turnhydraulicpressurecontrol(S)
counterclockwisetolowestpressure.
(-)
W
WLL     DD
5.Verifythatthemainpowerdisconnect(DD)is
ON.
W
WLL     DD
203A3110E
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Graco 3A3110E, ToughTek F680e Fireproofing Pump User guide

Graco
Brand
Graco
Model
3A3110E, ToughTek F680e Fireproofing Pump
Category
Power fine-spray systems
Type
User guide
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