Graco 3A3110E, ToughTek F680e Fireproofing Pump User guide

Brand: Graco

Model: 3A3110E, ToughTek F680e Fireproofing Pump

Category: Power fine-spray systems

Type: User guide

Operation,RepairandParts

ToughTek™ ToughTek™

ToughTek™F680e F680e

F680eFireproong Fireproong

FireproongPump Pump

Pump3A3110E

Electric Electric

Electricsprayer sprayer

sprayerfor for

forwater water

water- -

-based based

basedcementitious cementitious

cementitiousreproong reproong

reproongmaterials. materials.

materials.For For

Forprofessional professional

professionaluse use

useonly. only.

only.Not Not

Not

approved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

orhazardous hazardous

hazardouslocations. locations.

locations.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthisandallrelatedmanuals.

Save Save

Saveall all

allinstructions. instructions.

instructions.

500psi(3.45MPa,34.5bar)Maximum

WorkingFluidPressure

Formodels,relatedmanuals,and

Agencyapprovals,seepage3.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................3

RelatedManuals................................................3

AgencyApprovals...............................................3

Warnings...........................................................4

ComponentIdentication.....................................7

Overview.....................................................7

SprayerControls..........................................8

PumpControlSwitch(AA)............................8

FluidDrain/PurgeValve(C)..........................9

PumpComponents......................................9

HydraulicSolenoidValve(J).........................10

HydraulicPressureControl(S)......................10

InstalltheRemoteSwitch(17H197)..............10

ApplicatorBallValve(17J703)......................11

HydraulicBallValve.....................................11

PumpPivotAssembly..................................12

Installation..........................................................13

ConnectthePower......................................13

AttachPowerCord.......................................14

Grounding..........................................................15

Setup.................................................................15

Flush.................................................................16

MixtheMaterial..................................................19

PrimewithMaterial.............................................19

Spray.................................................................20

PreventPack-out.........................................20

BeforeStartingorStoppingMaterial

Flow..............................................20

Spraying......................................................20

SprayAdjustments(PoleSprayApplicator

Kit24Y619)....................................22

PressureReliefProcedure..................................24

Shutdown...........................................................25

CorrosionProtection...........................................25

LiftingInstructions...............................................25

Maintenance......................................................26

DailyMaintenance.......................................26

PreventativeMaintenance............................26

Repair................................................................27

ReplacePumpLower...................................27

PartialPumpLowerDisassembly..................28

ReplacePumpComponents.........................30

HydraulicPumpandCompressorBelt

Repair............................................33

Parts..................................................................34

F680eParts.................................................34

F680eParts(continued)...............................36

EnclosureParts...........................................39

Breaker,PowerSupply,ContactModule—

6ozParts......................................40

ReservoirAssemblyParts............................41

PumpLineParts..........................................42

Troubleshooting..................................................44

ReplacementPartsandAccessories....................47

ElectricalSchematics..........................................49

MotorsandMotorControl.............................50

PumpControl..............................................51

Notes.................................................................52

TechnicalSpecications......................................53

GracoStandardWarranty....................................54

23A3110E

Models

Models Models

Models

Model Model

Model

200-240VAC,1Φ,60Hz350-415VAC,3ΦWYE,50Hz

30A18A16A

Includes:1

24Y50024Y50124Y50224Y50324Y50424Y50524Y50624Y507

IntegratedAir

Compressor✔✔✔✔

1.25in.x50ft

MaterialHose✔✔✔✔

1in.x25ft

MaterialHose✔✔✔✔

MaterialHose

SizeAdapter✔✔✔✔

1in.Pole

Spray

Applicator

✔✔✔✔

1/2in.x50ft

AirHose✔✔✔✔

3/8in.x25ft

AirHose✔✔✔✔

1Forotherpartsincludedinallfourbasemodels(seeParts,page34).SomekitslistedinParts Parts

Partsarenot

includedinthefourbasemodelslistedabove,butcanbepurchasedwiththem(thesekitsarenotedassuch).

Related Related

RelatedManuals Manuals

Manuals

ComponentmanualsinEnglish:

Manual Manual

ManualDescription Description

Description

3A3244PoleSprayApplicator24Y619

3A3181ForkliftStabilizationKit24Y479

Manualsareavailableatwww.graco.com.

Agency Agency

AgencyApprovals Approvals

Approvals

Models Models

ModelsApprovals Approvals

Approvals

24Y502

24Y506

3A3110E3

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-specic

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-specichazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan

causeelectricshock.

•Turnoffpowerbeforeservicingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaqualiedelectricianandcomplywithlocalcodes

andregulations

•Donotexposetorain.Storeindoors.

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Tohelp

preventreandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhenammable

fumesarepresent.

•Useonlygroundedhoses.

•Holdapplicatorrmlytosideofgroundedpailwhentriggeringintopail.Donotusepail

linersunlesstheyareantistaticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworkingreextinguisherintheworkarea.

MOVING MOVING

MOVINGPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Movingpartscanpinch,cutoramputatengersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

equipment,followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpowersources.

43A3110E

Warnings

WARNING WARNING

WARNING

SUCTION SUCTION

SUCTIONHAZARD HAZARD

HAZARD

Powerfulsuctioncouldcauseseriousinjury.

•Neverplacehandsnearthepumpuidinletwhenpumpisoperatingorpressurized.

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenalluidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Usewaterandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Data

inallequipmentmanuals.Readuidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromdistributoror

retailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodicationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

3A3110E5

Warnings

WARNING WARNING

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZEDALUMINUM ALUMINUM

ALUMINUMPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Useofuidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious

chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,

seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon

solventsoruidscontainingsuchsolvents.

•Donotusechlorinebleach.

•Manyotheruidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial

supplierforcompatibility.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxicuidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheets(SDSs)toknowthespecichazardsoftheuidsyouareusing.

•Storehazardousuidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesanduidthatisheatedcanbecomeveryhotduringoperation.Toavoid

severeburns:

•Donottouchhotuidorequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment

includesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbytheuidandsolvent

manufacturer.

63A3110E

ComponentIdentication

Component Component

ComponentIdentication Identication

Identication

Overview Overview

Overview

Component Component

ComponentIdentication Identication

IdenticationTable Table

Table

Key Key

KeyDescription Description

Description

AHydraulicDriver

BFluidOutlet

CFluidDrain/PurgeValve

DPackingNut/WetCup

EOutletCheckValve

FPumpLower

GHopperElbow

HElectricMotorforHydraulicPump

JHydraulicSolenoidValve

KHydraulicPump

LOilDipstick

Key Key

KeyDescription Description

Description

MHydraulicReservoir

NMaterialHopper

PAirCompressor

QSprayerControls

RElectricalControlBox

SHydraulicPressureControl

TElectricMotorforAirCompressor

UHydraulicBallValve

VHopperElbowClamp

WOilFilter

3A3110E7

ComponentIdentication

Sprayer Sprayer

SprayerControls Controls

Controls

Ref. Ref.

Ref.Control Control

ControlDescription Description

Description

AAPump

Control

Switch

Controlsthepumplower.

BBHydraulic

ON/OFF

Controlspowertothe

electricmotorthatdrivesthe

hydraulicpump.

CCCompressor

ON/OFF

Controlspowertothe

electricmotorthatdrivesthe

compressor.

DDMainPower

Disconnect

Controlspowertothe

sprayer.

Pump Pump

PumpControl Control

ControlSwitch Switch

Switch(AA) (AA)

(AA)

ThepumpcontrolswitchmustbeintheONposition

orREMOTEposition(withtheremotecontrolswitch

intheONposition)forthesprayertopumpmaterial.

Pump Pump

PumpControl Control

ControlSwitch Switch

SwitchSettings: Settings:

Settings:

OFF OFF

OFF

Thepumplinewillnotcycle.There

isstillpowertotheunit.

ON ON

Thepumplinewillcycleata

speeddeterminedbythehydraulic

pressurecontrol.

REMOTE REMOTE

REMOTE

CONTROL CONTROL

CONTROL

The“RemoteControl”setting

controlsON/OFFfunctionalityofthe

pumpthroughtheremotetoggle

switch(YY).Whentheremote

toggleswitchisinstalledandthe

pumpcontrolswitch(AA)issetto

“RemoteControl”,thetogglecanbe

usedtoturnthepumpONandOFF

(seedescriptionsabove).

83A3110E

ComponentIdentication

Fluid Fluid

FluidDrain/Purge Drain/Purge

Drain/PurgeValve Valve

Valve(C) (C)

(C)

Toavoidinjuryfromsplashinguid,neveropena

cam-lockhoseorapplicatorttingwhilethereis

pressureintheuidline.

Openthedrain/purgevalve(C)torelievepressureif

pumporhosepack-outoccurs,ortorelievepressure

insidethehose.Closevalvewhenspraying.

NOTICE NOTICE

NOTICE

Topreventmaterialhardeninginuiddrain/purge

valve,ushthevalveaftereverytimeitisused.

SeeFlush,page16.

Pump Pump

PumpComponents Components

Components

Ref. Ref.

Ref.Description Description

Description

XAirOutlet,1/4inquickdisconnect

couplingtting

YRemoteSwitchReceptacle.Theremote

switchcableispluggedintothissocket.

Makesurethepumpcontrolswitch(AA)

isintheOFFpositionwhenconnecting

anddisconnectingtheremoteswitch

cabletopreventunintendedoperationof

thesprayer.

BFluidoutlet,1.5in.camandgroovetting

XXAirHose.Itisrecommendedtouse1/2

in.IDairhoseforatleasttherst50feet.

Forhoselongerthan50feet,usea3/8

in.IDairhose.

YYRemotetoggleswitch

ZZMaterialhose

3A3110E9

ComponentIdentication

Hydraulic Hydraulic

HydraulicSolenoid Solenoid

SolenoidValve Valve

Valve(J) (J)

(J)

Thehydraulicsolenoidvalve(J)isnormallyclosed,

sowhende-energized(pumpcontrolswitch(AA)

inOFFposition)itwillblockowandthehydraulic

pumpwillstall.Whenenergized(pumpcontrolswitch

intheONposition,orREMOTEpositionwiththe

remoteswitchintheONposition)itallowsowand

thehydraulicpumptooperate.

Ifthesolenoidisnotreceivingasignalandremains

closedwhenthepumpcontrolswitchisintheON

position,itcanbemanuallyoverridden.Tooverride,

pushtheredbuttonin,turncounterclockwise180°

andrelease.Thesolenoidvalvewillthenremain

openatalltimes.

Hydraulic Hydraulic

HydraulicPressure Pressure

PressureControl Control

Control(S) (S)

(S)

Usetoadjusthydraulicpressureavailabletothe

hydraulicdrivesystem.Turnthehydraulicpressure

control(S)clockwisetoincreasepressureand

counterclockwisetodecreasepressure.

Install Install

Installthe the

theRemote Remote

RemoteSwitch Switch

Switch(17H197) (17H197)

(17H197)

NOTE: NOTE:

NOTE:Usezip-tie(ZT)toinstalltheremoteswitch

tothehoseorpolesprayapplicator(followthe

illustrationsbelow).Theremoteswitchwillton

hoses/applicatorssized.75in.upto1.25in.

103A3110E

ComponentIdentication

Applicator Applicator

ApplicatorBall Ball

BallValve Valve

Valve(17J703) (17J703)

(17J703)

Additionalaccessorykitthatcanbeinstalledonthe

endofthe1in.ID,25ftmaterialhose(115)directly

beforethepolesprayapplicator(118).Theapplicator

ballvalve(BV)canbeusedtostopmaterialow,but

onlyafterthepumphasbeenstoppedrst.DoNOT

usethevalvetostallthepump.

Hydraulic Hydraulic

HydraulicBall Ball

BallValve Valve

Valve

Whenclosed,thehydraulicballvalvewillstopthe

pumpfromcycling.Theballvalvemustbeopento

pumpmaterial.

3A3110E11

ComponentIdentication

Pump Pump

PumpPivot Pivot

PivotAssembly Assembly

Assembly

Thepumppivotassemblyallowseasydetachmentofthehopperfromthepump.

Toremovethepumpfromthehopper,loosenthehopperelbowclamps(V),retract

thespring-loadedlockingpin(Z),andslowlyswingthepumpupuntilthespring

loadedlockingpinclicksintoplace.

Toattachthepumptothehopper,retractthespring-loadedlockingpin(Z)and

slowlylowerthepumpuntiltheelbowttingisushwiththehopperandthelocking

pinclicksintoplace.Tightenthehopperelbowclamps(V)sotheelbowtting

sealstightlyaroundthehopperoutlet.

123A3110E

Installation

Installation Installation

Installation

Toavoidtippingover,ensurecartisonaatand

levelsurface.Failuretodosocouldresultininjury

orequipmentdamage.

Connect Connect

Connectthe the

thePower Power

Power

Seethetablebelowforpowersupplyrequirements.

Thesystemrequiresadedicatedcircuitprotected

withacircuitbreaker.

Voltage Voltage

VoltagePhase Phase

PhaseHz Hz

HzIntegrated Integrated

IntegratedAir Air

Air

Compressor Compressor

Compressor

Full Full

FullLoad Load

LoadPeak Peak

Peak

Current* Current*

Current*

Cord Cord

Cord

Specications Specications

Specications

AWG AWG

AWG(mm (mm

(mm2 2

2) )

)

Yes30A8(10.0)200–240VAC1Φ(2wire+

ground)

No18A12(4.0)

Yes16A12(4.0)350–415VAC3ΦWYE

(4wire+

ground)

No16A12(4.0)

*Fullloadampswithalldevicesoperatingatmaximumcapabilities.Fuserequirementsatvariouspressures

andowratesmaybeless.

NOTE: NOTE:

NOTE:Thedisconnectterminalswillacceptupto#8AWG(10mm2)conductors.

3A3110E13

Installation

Attach Attach

AttachPower Power

PowerCord Cord

Cord

Improperwiringmaycauseelectricshockorother

seriousinjury.Allelectricalwiringmustbedone

byaqualiedelectricianandcomplywithalllocal

codesandregulations.

1.Stripouterjacketofpowercordtoexpose8in.

(20.3cm)ofconductors.

NOTE: NOTE:

NOTE:Stripindividualconductorsandadd

ferrulesasnecessary.

2.Attachthepowercordtothedisconnectblock

(PD)locatedintheelectricalcontrolbox(R).

Bringthepowercordintotheelectricalcontrol

boxthroughthestrainrelief(SR).

3.Installthepowercordasshownbelow.

200–240 200–240

200–240VAC, VAC,

VAC,1 1

1phase: phase:

phase:Useascrewdriverto

connecttwopowerleadsasshown.

L1 L2

WLL     DD

350–415 350–415

350–415VAC, VAC,

VAC,3 3

3phase phase

phaseWYE: WYE:

WYE:Useascrewdriver

toconnectfourpowerleadstothetopterminals

asshown.Makesuretheneutralleadis

connectedtotheNterminal(left).

NL1 L2 L3

WLL     DD

4.Connectthegreengroundwiretotheground

terminal(GT).

5.Makesurethestrainreliefistightened.Close

theelectricalcontrolbox.

143A3110E

Grounding

Grounding Grounding

Grounding

Theequipmentmustbegroundedtoreducethe

riskofstaticsparkingandelectricshock.Electric

orstaticsparkingcancausefumestoigniteor

explode.Impropergroundingcancauseelectric

shock.Groundingprovidesanescapewireforthe

electriccurrent.

Thesystemisgroundedthroughthepowercord.

Setup Setup

Setup

1.Groundsprayer.SeeGrounding,page15.

2.CheckThroatSealLiquid(TSL)levelinpacking

nut(D).Fill1/2fullwithTSL.

3.Connectairsupplytoapplicator.

4.Attachuidhose(ZZ)toapplicatoruidinletand

uidoutlet(B),thensecureVelcrostraps(V)

aroundthecamlocktting.

5.Turnhydraulicpressurecontrolknob(S)

counterclockwisetolowestpressure.

(-)

WLL     DD

6.Setpumpcontrolswitch(AA)toOFF.

WLL     DD

7.Turnmainpowerdisconnect(DD)OFF.

Connectunittopowersource(see

AttachPowerCord,page14).

WLL     DD

8.Flushthesystemwithwaterbeforeusing(see

Flush,page16).Whennished,pumpoutthe

excesswaterfromthehopper(N).

3A3110E15

Flush

Flush Flush

Flush

NOTICE NOTICE

NOTICE

Failuretoushpriortomaterialcuringinthe

systemwillresultindamagetosystemandmay

requirereplacementofallsystempartsincontact

withthematerial.

NOTICE NOTICE

NOTICE

Theuid/drainpurgevalvemustbeushedto

preventmaterialhardeningintheuid/drainpurge

valve.Ifthatisnotsufcient,remove,disassemble,

andcleanthevalvethenreinstall.

•Flushifthematerialsinthesystemareaboutto

reachtheircuretime.

•Flushanytimetheowratestartstodecreaseas

thisisasignthatmaterialisstartingtothickenand

cure.

•Alwaysushthesystematleasttwice,drainingall

waterbetweenushesthenreplacingwithclean

water.

1.Withthepumpstopped,turnhydraulicpressure

control(S)counterclockwisetolowestpressure.

(-)

WLL     DD

2.Removeapplicatortipandretainer.

3.Placeapplicatoroutletinawastecontainer.The

wastecontainermustbelargeenoughtohold

alldispensedmaterial.

ti2

1632a

4.Turnhydraulicswitch(BB)ON,andpumpcontrol

switch(AA)toON.

5.Increasepressurebyturningthehydraulic

pressurecontrol(S)clockwiseuntilasteady

streamofmaterialowsfromtheapplicator.

6.Whenthemateriallevelinthehopperiswithina

fewinchesofthematerialinletatthebottom:

a.Scrapethematerialdownthesidesofthe

hopper.

b.Fillthehopperwithwaterasthematerial

runsoutandcontinuedispensing.

7.Keepthehopperlledwithwaterwhile

dispensing.

NOTE: NOTE:

NOTE:Bepreparedtodecreasepressureusing

thehydraulicpressurecontrol(S)whenthe

materialexitingthehosechangestowater.Cycle

ratecanincreaseasmaterialisushedfromthe

hose.

8.Whenwaterbeginstoexittheapplicatoroutlet,

switchthepumpcontrolswitch(AA)toOFFto

stopdispensing.

9.Placeapplicatorinthesystemhopperwiththe

outletpointingdowntoenablecirculationof

water.

163A3110E

Flush

10.Circulatecleanwater:

a.Fillthesystemhopperwithcleanwater.

b.Useascrubbrushtoscrubthewallsofthe

hopper.

c.Switchthepumpcontrolswitch(AA)toONto

begincirculatingwater.

d.Whilepumping,turnthehydraulicpressure

control(S)knobtoalowersettingandopen

theuiddrain/purgevalve(C).Allowthe

watertoushoutanymaterialtoprevent

materialhardeninginthevalve.Once

thewaterappearsclean,closetheuid

drain/purgevalve(C).

e.Turnthepumpcontrolswitch(AA)toOFF.

f.Placeapplicatoroutletinawastecontainer.

g.Turnthepumpcontrolswitch(AA)toONto

dispenseintowastecontainer.

h.Dispenseintowastecontaineruntilhopper

isalmostempty,thenturnthepumpcontrol

switch(AA)toOFF.

i.Repeatthisentire“Circulatecleanwater”

steponemoretimetoensuresystemis

thoroughlyushed.

11.Removetheremainingmaterial

withahoseclean-outball(see

ReplacementPartsandAccessories,page47for

alistofavailableclean-outballsandthe

appropriatehosesizestousethemon):

a.Removetheapplicatorfromtheendofthe

hoseandplacethehoseoutletbackinthe

wastecontainer.

b.Removethehoseinletfromtheuidoutlet

(B)andplaceahoseclean-outballwithin

thehoseinlet.Theballmustbewettedwith

waterbeforeinserting.

c.Reattachthehosetotheuidoutlet(B)and

switchthepumpcontrolswitch(AA)toON

toresumeushingthehose.Makesurethe

hopperissufcientlyfullofwatertokeep

pushingtheballout.

d.Thehoseclean-outballwillbepushedout

ofthehoseafterseveralminutes.Once

theballispushedthroughthehose,switch

thepumpcontrolswitch(AA)toOFFand

repeattheentireprocesslistedinstep11

oneadditionaltimetoensurethesystemis

thoroughlyushed.

NOTE: NOTE:

NOTE:Alwaysusetheappropriatelysized

clean-outballforthehosesizebeing

ushed/cleaned.

NOTICE NOTICE

NOTICE

Materialleftonthethroatsealcandryoutand

damagetheseal.Alwaysstopthepump(park

thepump)atthebottomofthestroketoavoid

damagetothethroatseal.

12.Turncompressedairontoblowoutanymaterial

thatmayhaveback-owedintotheairlineswhile

ushing(thiswillpreventairlinepackout).

3A3110E17

Flush

13.Afterperformingstep11atleasttwice,drain

remainingwaterfromsystem:

a.Placedrainpanbeneathpumplowerand

hopperelbow(G).

b.Removethematerialhosepriortopivoting

pump.

c.Detachpumpfromhopperandremove

hopperelbow(G)betweenhopperandpump

lower.

d.Useascrewdrivertoliftthepumplowerinlet

ball.Thiswilldraintheremainingmaterial

fromthepumplower.Whenthepumpstops

draining,releasethepumplowerinletball.

e.Installhopperelbow(G)andattachpumpto

hopper.

f.Startingatthepump,raisethehosebundle

aboveyourheadandslowlymovetowards

theapplicator.Asyoumovetowardsthe

applicator,theremainingwaterinthehose

willdrainfromtheapplicatorintothebucket.

14.Disposeofallwastematerialinaccordancewith

localrulesandregulations.Seemanufacturer’s

SDSsforadditionalinformation.

183A3110E

MixtheMaterial

Mix Mix

Mixthe the

theMaterial Material

Material

Alwaysushthepump,hose,andapplicatorwith

waterbeforeloadingmaterial.

Alwaysfollowthematerialmanufacturer’sinstructions

forthematerialbeingsprayed.Materialmustbe

thoroughlymixedtoasmoothconsistencybefore

loadingitinthehopper.

Managing Managing

ManagingMaterial Material

MaterialAfter After

AfterMixing: Mixing:

Mixing:

•Paycloseattentiontotheworklifeofthematerial

beingused.

•Onlymixthematerialkitsasneeded.Donotlet

mixedmaterialsitlongerthannecessary.

•Scrapematerialdownthesidesofthehopperas

thehoppermateriallevellowers.Donotletolder

materialcureonthewalls.

•Occasionally,donotrellthehopperuntilitis

almostempty.Thisensuresallmaterialinhopper

isusedwhilefresh.

Prime Prime

Primewith with

withMaterial Material

Material

NOTICE NOTICE

NOTICE

Topreventmaterialcuringinsystem,neverload

materialintoadrysystem.Loadingmaterialinto

adrysystemwillcausethematerialtostickto

internalcomponentsandcurecausingdamage

andrequiringreplacementofthoseparts.

Theapplicatornozzleortipmustberemovedduring

priming.Alwayspushoutanyremainingwaterintoa

wastecontainerbeforecirculatingmaterial.Always

circulatecleanmaterialbackintothehopperforafew

minutesbeforebeginningtospray.

1.MixtheMaterial.SeeMixtheMaterial,page19.

2.Turnhydraulicpressurecontrol(S)

counterclockwisetolowestpressure.

(-)

WLL     DD

3.Removeapplicatorfromhoseoutlet.

4.Fillthecleanhopperwithmaterialtobesprayed.

5.Placehoseoutletina5gallonwastecontainer

orcontainerofappropriatesize.

NOTICE NOTICE

NOTICE

Topreventdamagetopumpsealscausedby

cavitation,runthepumpslowlyuntilthesystem

isprimed.

6.Turnmainpowerdisconnect(DD)ON.

WLL     DD

7.Setthehydraulicswitch(BB)toON,andthe

pumpcontrolswitch(AA)toON.

8.Increasepressurebyturningthehydraulic

pressurecontrol(S)clockwiseuntilasteady

streamofmixedmaterialowsfromthehose

outlet.

9.Tostopdispensing,switchthepumpcontrol

switch(AA)toOFF.

10.Removethetipfromtheapplicatorandinstall

ontothehoseoutlet.Switchthepumpcontrol

switch(AA)toONandpumpuntilmaterialows

fromtheapplicator.

11.Turnthepumpcontrolswitch(AA)OFFtostop

dispensing.

12.Installatipontoapplicator(seeApplicator

manual3A3244).Thesystemisnowprimedand

readytospray.

ti14355a

3A3110E19

Spray

Spray Spray

Spray

Prevent Prevent

PreventPack Pack

Pack- -

-out out

out

Toavoid“packingout”thepumporhose:

•Usethelowestpressureandlargestnozzlesize

thatprovidesanacceptablespraypattern.Thiswill

alsoresultinsealsandwearpartslastingmuch

longer.

•Donotuseanymoreuidhosethanisnecessary.

•Useanapplicatorwitharubbertipretainerthatwill

blowoffifitplugs.

Before Before

BeforeStarting Starting

Startingor or

orStopping Stopping

StoppingMaterial Material

Material

Flow Flow

Flow

•Alwayshavetheatomizingairturnedonatthe

applicator(seeApplicatormanual3A3244)before

andafterspraying.

NOTE: NOTE:

NOTE:Ifballvalvekit(17J703)hasbeeninstalled,

doNOTusethevalvetostallthepump.Thepump

mustbestoppedrstbeforetheballvalvecanbe

closed.

Before Before

BeforeStarting Starting

StartingMaterial Material

MaterialFlow Flow

Flow

1.Alwaysopenandadjusttheairballvalve(CB)

rst.

2.Next,switchthepumpcontrolswitch(AA)toON.

Before Before

BeforeStopping Stopping

StoppingMaterial Material

MaterialFlow Flow

Flow

1.Alwaysswitchthepumpcontrolswitch(AA)to

OFFrst.

2.Turnofftheairballvalve(CB)last.

Sprayer Sprayer

SprayerPerformance Performance

Performance

NOTE: NOTE:

NOTE:Thecheckvalve(46)helpstoimprovepump

performancewithhighlycompressiblegypsumbased

materials.Forhighdensity,Portlandcementbased

materials,thecheckvalve(46)canbereplacedwith

1–1/2NPTNippleFitting(121441)toreducepressure

dropandimproveperformance.

Spraying Spraying

Spraying

1.MixtheMaterial,page19.

2.PrimewithMaterial,page19.

NOTICE NOTICE

NOTICE

•Donotallowpumptorunwithoutmaterial

inthehopper.Itcancausedamagetothe

pumpseals.

•Topreventmaterialcuringinsystem,never

loadmaterialintoadrysystem.Always

primesystemwithwaterrst.Loading

materialintoadrysystemwillcausethe

materialtosticktointernalcomponents

andcurecausingdamageandrequiring

replacementofthoseparts.

•Failuretoushpriortomaterialcuringinthe

systemwillresultindamagetosystemand

mayrequirereplacementofallsystemparts

incontactwiththematerial.

3.Openairballvalve(CB)onspraypole

applicator.SeeApplicatormanual3A3244,or

SprayAdjustments(PoleSprayApplicatorKit

24Y619),page22.

4.Turnhydraulicpressurecontrol(S)

counterclockwisetolowestpressure.

(-)

WLL     DD

5.Verifythatthemainpowerdisconnect(DD)is

ON.

WLL     DD

203A3110E

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Graco 3A3110E, ToughTek F680e Fireproofing Pump User guide

Brand: Graco

Model: 3A3110E, ToughTek F680e Fireproofing Pump

Category: Power fine-spray systems

Type: User guide

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Graco 3A3110E, ToughTek F680e Fireproofing Pump User guide

Graco 3A3110E, ToughTek F680e Fireproofing Pump User guide

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