Graco 3A3109G, ToughTek® F340e Portable Fireproofing Pump User guide

Graco
Brand
Graco
Model
3A3109G, ToughTek® F340e Portable Fireproofing Pump
Category
Power fine-spray systems
Type
User guide
Operation,Repair,andParts
ToughTek® ToughTek®
ToughTek®F340e F340e
F340e
Portable Portable
PortableFireproong Fireproong
FireproongPump Pump
Pump3A3109G
EN
Electric Electric
Electricsprayer sprayer
sprayerfor for
forwater water
water- -
-based based
basedcementitious cementitious
cementitiousreproong reproong
reproongmaterial. material.
material.For For
Forprofessional professional
professionaluse use
useonly. only.
only.Not Not
Not
approved approved
approvedfor for
foruse use
usein in
inexplosive explosive
explosiveatmospheres atmospheres
atmospheresor or
orhazardous hazardous
hazardouslocations. locations.
locations.
Important Important
ImportantSafety Safety
SafetyInstructions Instructions
Instructions
Readallwarningsandinstructionsinthismanual.Save Save
Savethese these
these
instructions. instructions.
instructions.
Formodels,relatedmanuals,and
Agencyapprovals,seepage3.
600psi(4.13MPa,41.3bar)Maximum
FluidWorkingPressure
PROVENQUALITY.LEADINGTECHNOLOGY.
Contents Contents
Contents
Models...............................................................3
RelatedManuals................................................3
Warnings...........................................................4
ComponentIdentication.....................................7
Overview.....................................................7
ComponentIdenticationTable.....................7
FluidDrain/PurgeValve................................8
MotorPowerSwitch.....................................8
ApplicatorBallValve(17J703)......................8
InstalltheRemoteSwitch.............................9
PumpControlSettings.................................9
Grounding..........................................................10
Setup.................................................................11
Flush.................................................................12
MixtheMaterial..................................................13
PrimewithMaterial.............................................14
Spray.................................................................15
PreventPack-out.........................................15
BeforeStartingorStoppingMaterial
Flow..............................................15
SprayerPerformance...................................15
Spraying......................................................15
SprayAdjustments(PoleSprayApplicatorKit
24Y619)................................................16
AirFlowValveAdjustment............................16
MaterialFlowAdjustment.............................16
SprayTechniques........................................17
InstallingNozzleRetainingCap.....................17
PressureReliefProcedure..................................18
HopperRemoval................................................19
Shutdown...........................................................19
LiftingInstructions...............................................19
Maintenance......................................................20
DailyMaintenance.......................................20
WaterExposure...........................................20
PreventativeMaintenance............................20
CorrosionProtection....................................20
Troubleshooting..................................................21
Mechanical/FluidFlow..................................21
Electrical.....................................................22
Notes.................................................................24
Repair................................................................25
ReplacePumpLower...................................25
ReplacePumpComponents.........................26
Notes.................................................................29
Parts..................................................................30
ReplacementPartsandAccessories....................37
Notes.................................................................40
TechnicalSpecications......................................41
GracoStandardWarranty....................................42
23A3109G
Models
Models Models
Models
Includes: Includes:
Includes:
Bare Bare
BareModel Model
ModelPackage Package
Package
Model* Model*
Model*
Electric Electric
ElectricRe- Re-
Re-
quirements quirements
quirements
Approval Approval
Approval
Country Country
CountryRemote Remote
Remote
On/Off On/Off
On/OffSwitch Switch
Switch
Compressor Compressor
Compressor
25A50025A501
25A50225A503✔
25A55025A551✔
25A55225A553
120V,15A,
50/60Hz,1Ф
North
America
✔✔
25C60025C601
25C60225C603
120V,15A,
50/60Hz,1Ф
United
Kingdom✔
25A504†25A505
25A506†25A507✔
25A554†25A555✔
25A556†25A557
230V,10A,
50/60Hz,1Ф
Europe,Asia,
Australia
✔✔
*
Packagemodelincludes:1–3/8in.x25ftmortarhose;1in.x25ftmortarhose;1in.to1–3/8in.male-male.
†
All230VpumpsincludeaEuropeadapterandAustraliaadaptercordset.
NOTE: NOTE:
NOTE:AllmodelsareSeriesCandhaveEACapproval.
Related Related
RelatedManuals Manuals
Manuals
Manualsareavailableatwww.graco.com.
ComponentmanualsinEnglish:
Manual Manual
ManualDescription Description
Description
3A3244PoleSprayApplicator24Y619
3A3112ToughTekF340eRemoteSwitch
AccessoryKit17G554
3A3998CompressorManual
3A4554ToughTekMortarHose
3A3109G3
Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-specic
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-specichazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK
SHOCKHAZARD HAZARD
HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffanddisconnectpowercordbeforeservicingequipment.
•Connectonlytogroundedelectricaloutlets.
•Ensuregroundprongsareintactonpowerandextensioncords.
•Donotexposetorain.Storeindoors.
FIRE FIRE
FIREAND AND
ANDEXPLOSION EXPLOSION
EXPLOSIONHAZARD HAZARD
HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area
areacanigniteorexplode.Tohelp
preventreandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhenammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdapplicatorrmlytosideofgroundedpailwhentriggeringintopail.Donotusepail
linersunlesstheyareantistaticorconductive.
•Stop Stop
Stopoperation operation
operationimmediately immediately
immediatelyifstaticsparkingoccursoryoufeelashock. .
.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworkingreextinguisherintheworkarea.
MOVING MOVING
MOVINGPARTS PARTS
PARTSHAZARD HAZARD
HAZARD
Movingpartscanpinch,cutoramputatengersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedureanddisconnectallpowersources.
43A3109G
Warnings
WARNING WARNING
WARNING
SUCTION SUCTION
SUCTIONHAZARD HAZARD
HAZARD
Powerfulsuctioncouldcauseseriousinjury.
•Neverplacehandsnearthepumpuidinletwhenpumpisoperatingorpressurized.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE
MISUSEHAZARD HAZARD
HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data
Datainallequipmentmanuals.
•Useuidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Readuidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodicationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM
ALUMINUMPARTS PARTS
PARTSHAZARD HAZARD
HAZARD
Useofuidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsoruidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyotheruidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
3A3109G5
Warnings
WARNING WARNING
WARNING
SKIN SKIN
SKININJECTION INJECTION
INJECTIONHAZARD HAZARD
HAZARD
High-pressureuidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce
skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Get
immediate immediate
immediatesurgical surgical
surgicaltreatment. treatment.
treatment.
•Donotpointdispensingdeviceatanyoneoratanypartofthebody.
•Donotputyourhandovertheuidoutlet.
•Donotstopordeectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenyoustopdispensingandbeforecleaning,
checking,orservicingequipment.
•Tightenalluidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
TOXIC TOXIC
TOXICFLUID FLUID
FLUIDOR OR
ORFUMES FUMES
FUMESHAZARD HAZARD
HAZARD
Toxicuidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespecichazardsoftheuidsyouareusing.
•Storehazardousuidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE
PROTECTIVEEQUIPMENT EQUIPMENT
EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbytheuidandsolvent
manufacturer.
63A3109G
ComponentIdentication
Component Component
ComponentIdentication Identication
Identication
Overview Overview
Overview
Component Component
ComponentIdentication Identication
IdenticationTable Table
Table
Key: Key:
Key:
AElectricMotor
BPumpLower
CFluidDrain/PurgeValve
ERemoteControlSwitch(optional)
FFluidOutlet
HFlowAdjustmentKnob
JHopper
Key: Key:
Key:
LControlBoardStatusLight
MPlug
PHopperPin
SMotorPowerSwitch
TOutletCheckValve
UHopperLatch
3A3109G7
ComponentIdentication
Fluid Fluid
FluidDrain/Purge Drain/Purge
Drain/PurgeValve Valve
Valve
Toavoidinjuryfromsplashinguid,never
openacam-lockhoseorapplicatortting
whilethereispressureintheuidline.See
PressureReliefProcedure,page18.
Openthedrain/purgevalve(C)torelievepressureif
pumporhosepack-outoccurs,ortorelievepressure
insidethehose.Closevalvewhenspraying.
NOTICE NOTICE
NOTICE
Topreventmaterialhardeninginuiddrain/purge
valve,ushthevalveaftereverytimeitisused.
SeeFlush,page12.
Motor Motor
MotorPower Power
PowerSwitch Switch
Switch
Themotorpowerswitch(S)mustbeintheONforthe
sprayertopumpmaterial.
Motor Motor
MotorPower Power
PowerSwitch Switch
SwitchSettings: Settings:
Settings:
OFFPowerisdisconnected.Themotor
willnotrun.
ONThemotorwillruncontinuouslyat
aspeeddeterminedbytheow
adjustmentknob.
Applicator Applicator
ApplicatorBall Ball
BallValve Valve
Valve(17J703) (17J703)
(17J703)
Additionalaccessorykitthatcanbeinstalledonthe
endofthe1in.ID,25ftmaterialhose(88)directly
betweenthepolesprayapplicatorpipehandleand
adaptertting.Theapplicatorballvalve(1,2)canbe
usedtostopmaterialow,butonlyafterthepump
hasbeenstoppedrst.DoNOTusethevalveto
stallthepump.
83A3109G
ComponentIdentication
Install Install
Installthe the
theRemote Remote
RemoteSwitch Switch
Switch
Theremoteswitchisanadditionalaccessorykit
anddoesnotcomewithModels25A500,25A501,
25A504,and25A505.Thekitpartnumberis17G554.
Seemanual3A3112forremoteswitchinstallation
andreplacement.
NOTE: NOTE:
NOTE:Usezip-tie(Z)toinstalltheremoteswitch
tothehoseorpolesprayapplicator(followthe
illustrationsbelow).Theremoteswitchwillton
hoses/applicatorssized.75in.upto1.25in.
Pump Pump
PumpControl Control
ControlSettings Settings
Settings
Pump Pump
PumpControl Control
Control
Setting Setting
SettingDescription Description
Description
ON
Themotorwillruncontinuouslyat
thespeeddeterminedbytheow
adjustmentknob(K).
OFFThemotorwillnotrun.Thereis
stillpowertotheunit.
Remote
Control
The“RemoteControl”setting
allowstheusertocontrolON/OFF
functionalityofthepumpthrough
theremotetoggleswitch.When
theremotetoggleswitchis
installedandthepumpcontrol
settingsaresetto“Remote
Control”,thetoggleswitchcanbe
usedtoturnthepumpONand
OFF(seedescriptionsabove).
3A3109G9
Grounding
Grounding Grounding
Grounding
Theequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
Groundthesprayerbypluggingitintoanoutletthat
isproperlyinstalledandgroundedinaccordancewith
alllocalcodesandordinances.Donotmodifythe
powercordprovided;ifitdoesnotttheoutlet,have
theproperoutletinstalledbyaqualiedelectrician.
Power Power
PowerRequirements Requirements
Requirements
Extension Extension
ExtensionCords Cords
Cords
•Useonlya3-wireextensioncordthathasa
groundingplugandagroundingreceptaclethat
acceptstheplugontheproduct.
•Makesureyourextensioncordisnotdamaged.If
anextensioncordisnecessary,use12AWG(2.5
mm2)minimumtocarrythecurrentthattheproduct
draws.
•Anundersizedcordresultsinadropinlinevoltage
andlossofpowerandoverheating.
NOTE: NOTE:
NOTE:CertainGFCIoutletshavebeenknowntotrip
whileusingthisproduct.PowersourceswithaGFCI
arenotrecommended.
Model Model
ModelRequired Required
RequiredPower Power
Power
Source Source
Source
Power Power
PowerCord Cord
CordConnectors Connectors
ConnectorsSupplied Supplied
SuppliedLocal Local
LocalAdapters Adapters
Adapters
EuroCEE7(Europe)
200–240VAC,1
phase,50/60Hz
Oneseparate,
dedicatedcircuits
ratedatminimumof
10Aeach
OneIEC3-20C20Plugs
AS/NZS(Australia)
100–120VAC,
50/60Hz
Oneseparate
dedicatedcircuits
ratedatminimumof
15Aeach
OneNEMA5–15APlug
For120Vunits,useadedicated15ampcircuit.
103A3109G
Setup
Setup Setup
Setup
Toavoidtippingover,ensurecartisonaatand
levelsurface.Failuretodosocouldresultininjury
orequipmentdamage.
1.Turnthemotorpowerswitch(S)toOFF.
2.Groundsprayer(seeGrounding,page10).Plug
thepowercordintoadedicated15amp,120V
circuit(ora10amp,230Vcircuit,dependingon
model).
3.CheckThroatSealLiquid(TSL)levelinpacking
nut(D).Fill1/2fullwithTSL.
4.Connectairsupplytoapplicator.
5.Attachhosetoapplicatoruidinletandpump
uidoutlet(F),thensecureVelcrostraps(V)
aroundthecamlocktting.
6.Flushthesystemwithwaterbeforeusing(see
Flush,page12).
3A3109G11
Flush
Flush Flush
Flush
NOTICE NOTICE
NOTICE
Failuretoushpriortomaterialcuringinthe
systemwillresultindamagetosystemandmay
requirereplacementofallsystempartsincontact
withthematerial.
NOTICE NOTICE
NOTICE
Iftheuid/drainpurgevalvehasbeenusedto
relievepressure,thevalvemustbeushedto
preventmaterialhardeninginuid/drainpurge
valve.Ifthatisnotsufcient,remove,disassemble,
andcleanthevalvethenreinstall.
•Flushifthematerialsinthesystemareaboutto
reachtheircuretime.
•Flushanytimetheowratestartstodecreaseas
thisisasignthatmaterialisstartingtothickenand
cure.
•Alwaysushthesystematleasttwice,drainingall
waterbetweenushesthenreplacingwithclean
water.
•Flushusingwateronly.
1.Relievepressure(see
PressureReliefProcedure,page18).
2.Removeapplicatortipandretainer.
3.Placeapplicatoroutletinawastecontainer.The
wastecontainermustbelargeenoughtohold
alldispensedmaterial.
ti2
1632a
4.Turnmotorpowerswitch(S)on.
5.Turnadjustmentknob(H)clockwiseslowlyto
increasepressure,untilasteadystreamows
fromgun.
6.Whenthemateriallevelinthehopperiswithina
fewinchesofthematerialinletatthebottom:
a.Scrapethematerialdownthesidesofthe
hopper.
b.Fillthehopperwithwaterasthematerial
runsoutandcontinuedispensing.
7.Keepthehopperlledwithwaterwhile
dispensing.
NOTE: NOTE:
NOTE:Bepreparedtodecreasetheow
adjustmentknob(H)whenthematerialexiting
thehosechangestowater.
8.Whenwaterbeginstoexittheapplicatoroutlet,
turnthemotorpowerswitch(S)toOFFtostop
dispensing.
9.Placeapplicatorinthesystemhopperwiththe
outletpointingdowntoenableuidcirculation.
123A3109G
MixtheMaterial
10.Circulatecleanwater:
a.Fillthesystemhopperwithcleanwater.
b.Useascrubbrushtoscrubthewallsofthe
hopper.
c.Turnthemotorpowerswitch(S)toONto
begincirculatingwater.
d.Whilepumping,opentheuiddrain/purge
valve.Allowthewatertoushoutany
materialtopreventmaterialhardeninginthe
valve.Oncethewaterappearsclean,close
theuiddrain/purgevalve.
e.Turnthemotorpowerswitch(S)toOFF.
f.Placeapplicatoroutletinawastecontainer.
g.Turnthemotorpowerswitch(S)toONto
dispenseintoawastecontainer.
h.Dispenseintoawastecontaineruntilhopper
isalmostemptythenturnthemotorpower
switch(S)toOFF.
i.Repeatthisentire“Circulatecleanwater”
steponemoretimetoensuresystemis
thoroughlyushed.
11.Removetheremainingmaterial
withahoseclean-outball.See
ReplacementPartsandAccessories,page37for
alistofavailableclean-outballsandappropriate
hosesizestousewiththem.
a.Removetheapplicatorfromtheendofthe
hoseandplacethehoseoutletbackinthe
wastecontainer.
b.Removethehoseinletfromthepumpoutlet
andplaceahoseclean-outballwithinthe
hoseinlet.Theballmustbewetteddown
beforeinserting.
c.Reattachthehosetothepumpoutletand
turnthemotorpowerswitch(S)toONto
resumeushingthehose.
d.Thehoseclean-outballwillbepushedout
ofthehoseafterseveralminutes.Oncethe
ballispushedthroughthehose,turnthe
motorpowerswitch(S)toOFFandrepeat
theentireprocesslistedinstep10onetime
toensurethesystemisthoroughlyushed.
NOTICE NOTICE
NOTICE
Materialleftonthethroatsealcandryoutand
damagetheseal.Alwaysstopthepumpat
thebottomofthestroketoavoiddamageto
thethroatseal.
12.Turncompressedairontoblowoutanymaterial
thatmayhaveback-owedintotheairlineswhile
ushing(thiswillpreventairlinepackout).
13.Afterperformingthepreviousstepatleasttwice,
drainremainingwaterfromsystem:
a.Placeadrainpanbeneathpumplowerinlet
connection.
b.Detachpumpfromhopper(see
HopperRemoval,page19).
c.Useascrewdrivertoliftthepumplowerinlet
ball.Thiswilldraintheremainingmaterial
fromthepumplower.Whenthepumpstops
draining,releasethepumplowerinletball.
d.Reattachpumptohopper.
e.Startingatthepump,raisethehosebundle
aboveyourheadandslowlymovetowards
theapplicator.Asyoumovetowardsthe
applicator,theremaininguidinthehosewill
drainfromtheapplicatorintothebucket.
14.Disposeofallwastematerialinaccordancewith
localrulesandregulations.Seemanufacturer’s
SDSforadditionalinformation.
Mix Mix
Mixthe the
theMaterial Material
Material
Alwaysfollowthematerialmanufacturer’sinstructions
forthematerialbeingsprayed.Materialmustbe
thoroughlymixedtoasmoothconsistencybefore
loadingitinthehopper.
Managing Managing
ManagingMaterial Material
MaterialAfter After
AfterMixing: Mixing:
Mixing:
•Paycloseattentiontotheworklifeofthematerial
beingused.
•Onlymixthematerialkitsasneeded.Donotlet
mixedmaterialsitlongerthannecessary.
•Scrapematerialdownthesidesofthehopperas
thehoppermateriallevellowers.Donotletolder
materialcureonthewalls.
•Toensurethatallmaterialinthehopperisused
whilefresh,occasionallywaituntilthehopperis
almostemptybeforerelling.
3A3109G13
PrimewithMaterial
Prime Prime
Primewith with
withMaterial Material
Material
NOTICE NOTICE
NOTICE
Topreventmaterialcuringinsystem,neverload
materialintoadrysystem.Loadingmaterialinto
adrysystemwillcausethematerialtostickto
internalcomponentsandcure,causingdamage
andrequiringreplacementofthoseparts.
Theapplicatornozzleortipmustberemovedduring
priming.Alwayspushoutanyremainingwaterintoa
wastecontainerbeforecirculatingmaterial.Always
circulatecleanmaterialbackintothehopperforafew
minutesbeforebeginningtospray.
1.MixtheMaterial.SeeMixtheMaterial,page13.
2.Turntheowadjustmentknob(H)
counterclockwiseuntilitstops.
3.Removetipfromapplicator.
4.Fillthecleanhopperwithmaterialtobesprayed.
5.Placehoseoutletina5gallonwastecontainer.
NOTICE NOTICE
NOTICE
Topreventdamagetopumpsealscausedby
cavitation,runthepumpslowlyuntilthesystem
isprimed.
6.Turnthemotorpowerswitch(S)toON.
7.Turntheowadjustmentknob(H)clockwise
slowlytoincreasepressure,untilwaterispurged
outandasteadystreamofmaterialowsfrom
applicator.
8.Tostopdispensing,turnadjustmentknob
counterclockwiseuntilitstops.
9.Placethehoseoutletintothehopper.
10.Recirculateafewgallonsofmaterialtobesure
thematerialisowingproperly.
11.Turntheowadjustmentknob(H)
counterclockwisetostopthepump.
12.Installtheapplicatorwithoutatipontothehose
andpumpmaterialuntilmaterialhasbeen
pushedoutoftheapplicator,thenstopthepump.
13.Installatipontoapplicator(seeapplicatormanual
3A3244).Thesystemisnowprimedandready
tospray.
143A3109G
Spray
Spray Spray
Spray
Prevent Prevent
PreventPack Pack
Pack- -
-out out
out
Toavoid“packingout”thepumporhose:
•Usethelowestpressureandlargestnozzlesize
thatprovidesanacceptablespraypattern.Thiswill
alsoresultinsealsandwearpartslastingmuch
longer.
•Donotuseanymoreuidhosethanisnecessary.
•Useanapplicatorwitharubbertipretainerthatwill
blowoffifitplugs.
Before Before
BeforeStarting Starting
Startingor or
orStopping Stopping
StoppingMaterial Material
Material
Flow Flow
Flow
Alwayshavetheatomizingairturnedonatthe
applicatorbeforeandaftersprayinguid(see
applicatormanual3A3244).
NOTE: NOTE:
NOTE:Iftheapplicatorballvalvekit(17J703)has
beeninstalled,doNOTusethevalvetostallthe
pump.Thepumpmustbestoppedrstbeforethe
ballvalvecanbeclosed.
Sprayer Sprayer
SprayerPerformance Performance
Performance
NOTE: NOTE:
NOTE:Thecheckvalve(45)helpstoimprovepump
performancewithhighlycompressiblegypsumbased
materials.Forhighdensity,Portlandcementbased
materials,thecheckvalve(45)canbereplacedwith
1–1/2NPTNippleFitting(121441)toreducepressure
dropandimproveperformance.
Spraying Spraying
Spraying
1.MixtheMaterial,page13.
2.PrimewithMaterial,page14.
NOTICE NOTICE
NOTICE
•Donotallowpumptorunwithoutmaterial
inthehopper.Itcancausedamagetothe
pumpseals.
•Failuretoushpriortomaterialcuringinthe
systemwillresultindamagetosystemand
mayrequirereplacementofallsystemparts
incontactwiththematerial.
3.Turnonatomizingairandadjusttheairneedle
valveontheapplicator(seeapplicatormanual
3A3244).
4.Turnthemotorpowerswitch(S)toON.
5.Turnowadjustmentknob(H)untildesiredow
isreached.Turnclockwisetoincreaseow,
counterclockwisetodecreaseow.
6.Ifthesystemisapproachingitscuretimeorthe
systemwillbeidleforenoughtimeformaterial
tobegincuringinthesystem,ushthesystem.
SeeFlush,page12.
NOTICE NOTICE
NOTICE
Failuretoushpriortomaterialbeginningto
cureinthesystemwillresultindamageto
systemandmayrequirereplacementofall
partsincontactwiththematerial.
3A3109G15
SprayAdjustments(PoleSprayApplicatorKit24Y619)
Spray Spray
SprayAdjustments Adjustments
Adjustments(Pole (Pole
(PoleSpray Spray
SprayApplicator Applicator
ApplicatorKit Kit
Kit24Y619) 24Y619)
24Y619)
Key: Key:
Key:
CAAirAssistAirLine
CBAirAssistShutoffBallValve
CCRubberTipRetainer
CDAirNeedle(adjustableposition)
CEAirNeedleRetainingScrew
CFFluidHousing
CGTip(Nozzle)
General General
GeneralAdjustments Adjustments
Adjustments
Thespraypatterncanbeadjustedbychanging:
•Tip(CG)size
•Airow,useairballvalve(CB)
•AirNeedle(CD)position
Adjust Adjust
AdjustAir Air
AirFlow: Flow:
Flow:Adjusttheairassistshutoffballvalve
(CB)fortheminimumairownecessaryforagood
pattern.Airbleedsfromtheapplicatornozzle(CG)
whenevertheapplicatorairassistshutoffballvalve
(CB)isopen.Closethevalvetostoptheairow,
ifdesired.Otherwise,theairvalvecanstayopen
duringpriming.Airmustbeonpriortouidow.
Adjust Adjust
AdjustAir Air
AirNeedle Needle
Needle(CD) (CD)
(CD)position: position:
position:Makesurethe
airneedle(CD)isslightlybehindthetip(CG).The
generalruleforsettingtheairneedlepositionisthat
theairneedleshouldbethesamedistanceback
fromthetipasthesizeoftheorice.Forexample,if
youhavea1/2in.tipinstalled,theairneedleshould
beapproximately1/2in.behindthetip.
NOTE: NOTE:
NOTE:Installingtheneedletoofarforwardcan
restrictorcompletelyblockmaterialow.Thiscan
resultintheretainer(CC)blowingoff.Installingthe
needletoofarbackcanraisethepressurebehindthe
uidenoughtoblowtheretainer(CC)offandcan
causedripping.
Air Air
AirFlow Flow
FlowValve Valve
ValveAdjustment Adjustment
Adjustment
Todecreaseairow,turnvalveknobclockwise.
Toincreaseairow,turnvalveknob
counterclockwise.
Checkmaterialandthinasneededtomaintainthe
properconsistency.Thematerialmaythickenasit
sitsandcouldslowdownapplicationoraffectthe
spraypattern.
Flushanddryapplicatorthoroughlyattheendofeach
use.Tipsandretainersmustbecleanedbyhand.
Material Material
MaterialFlow Flow
FlowAdjustment Adjustment
Adjustment
Foralighterspraypattern,adjusttheairneedle
closertotheuidnozzleand/orreducetheuidow.
Foraheavierspraypattern,adjusttheairneedle
fartherbackfromtheuidtipand/orincreasethe
uidow.
NOTE: NOTE:
NOTE:Withdrawingtheneedletoofarcanforceair
pressurebackintotheuidhose,whichcanslow
materialow.
163A3109G
SprayAdjustments(PoleSprayApplicatorKit24Y619)
Spray Spray
SprayTechniques Techniques
Techniques
1.Testthespraypatternoncardboard.Holdthe
applicator6–18in.(150–450cm)awayfrom
thesurface.Usethissprayingdistanceformost
applications.
2.Adjustuidowuntilmaterialowisadequate.
3.Adjusttheapplicatorairballvalvetoachievea
uniformroundspraypattern.
4.Considerthesizeofaggregateinthematerial
andthecoarsenessofthespraypattern.Larger
nozzlesallowheavierpatterns.
5.Overlapeachstroke50%.Acircularoverlapping
patternmaygivethebestresults.
Whensprayingsmallconnedareasusetheair
ballvalveandairneedlepositiontomakene
adjustmentswithoutadjustingthepump.
Higherpressuresmaycauseexcessivewearonthe
uidpump.Selectauidtiplargeenoughtosprayat
lowpressure.Somematerialswillpack-outathigher
pressures.
Installing Installing
InstallingNozzle Nozzle
NozzleRetaining Retaining
RetainingCap Cap
Cap
1.Placerubbertipretainer(CC)overtoplipof
applicatorhousing.
2.Insertscrewdriverthroughholeintabofrubber
tipretainer.
3.Pushscrewdriverheadagainstnotchon
applicatortipandpryrubbertipretaineroverthe
tip(CG),sprayshield(ifbeingused),andlipuntil
itsnapsintoplace.
ti14355a
4.Turntherubberretainerbackandforthtobesure
itisfullyseated.
NOTE: NOTE:
NOTE:Therubbergasketinthecamandgroove
inletttingandtherubbernozzleretainershouldbe
handcleanedanddriedaftereachuse.
3A3109G17
PressureReliefProcedure
Pressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressureis
manuallyrelieved.Tohelppreventseriousinjury
frompressurizeduid,suchassplashinguid,and
movingparts,followthePressureReliefProcedure
whenyoustopsprayingandbeforecleaning,
checking,orservicingtheequipment.
1.Turntheowadjustmentknob(H)
counterclockwiseuntilitstops.
2.Turnthemotorpowerswitch(S)off.
3.Removetheapplicatortipandtipretainer,and
holdtheapplicatorrmlyagainstapail.
ti2
1632a
Toavoidinjuryfromsplashinguid,never
openacam-lockhoseorapplicatorttingwhile
thereispressureintheuidline.
4.Iftheapplicatorballvalvekit(17J703)hasbeen
installed,opentheballvalve.
5.Ifyoususpecttheapplicatortiporhoseis
completelyclogged,orthatpressurehasnot
beenfullyrelievedafterfollowingtheprevious
steps,slowlyopentheuiddrain/purgevalve
(C)atthepumpoutletanddrainmaterialintoa
wastepail.
6.Ifthereisstillpressuretrappeddowntheline,
VERYSLOWLYloosenthethreadedswivel
ttingatthepumpoutletwhilekeepingitcovered
untilthepressureisrelieved.
NOTICE NOTICE
NOTICE
Topreventmaterialhardeninginuiddrain/purge
valve,ushthevalveaftereveryuse.
183A3109G
HopperRemoval
Hopper Hopper
HopperRemoval Removal
Removal
Tohelppreventinjuryfromsuction,neverplace
handsnearthepumpuidinletwhenpumpis
operatingorwhenhopperisremoved.
Thehopperassemblyallowseasydetachmentofthe
hopperfromthepump.Toremovethehopperfrom
thepump,performthefollowingsteps:
1.Relievepressure(see
PressureReliefProcedure,page18).
2.Rotateknob(K)counterclockwisetoloosenthe
clampbetweenthehopperelbowandthelower.
3.Removethelockingpinandpulldownthehopper
latch(HL)onthehopperplate.
NOTE: NOTE:
NOTE:Ifneeded,pushdownonthehopper
elbowtocompletelydisengagefromthepump
lower.
4.Removethetwohopperpins(P)fromthefront
legsofthecart.
5.Liftuponthehandleandpullthehopper(J)away
fromthesprayer.
NOTE: NOTE:
NOTE:Ifthehopperelbowneedstobethoroughly
cleaned,rotatethesecondknob(K)toloosenthe
clampbetweentheelbowandthehopper.Remove
andcleantheelbow.
NOTE: NOTE:
NOTE:Tore-installthehopper,followthesteps
aboveinreverseorder.
Shutdown Shutdown
Shutdown
NOTICE NOTICE
NOTICE
Topreventrust,neverleavewaterorwater-based
uidinpumpovernight.
Toshutdown,ushthesystem(seeFlush,page12).
Lifting Lifting
LiftingInstructions Instructions
Instructions
Whenliftingtheunit,onlyliftatthepointsindicated
bythearrowsbelow.
3A3109G19
Maintenance
Maintenance Maintenance
Maintenance
Daily Daily
DailyMaintenance Maintenance
Maintenance
1.Flushthesystem.SeeFlush,page12.
2.Cleanhopperwithascrubpad.Itis
recommendedthatyoucleantheoutsideofthe
sprayerusingaclothandwater.
3.Checkhoses,tubes,andcouplingsforwearor
damage.Tightenalluidconnectionsbefore
eachuse.
4.Checkandreplacecam-lockgasketsasneeded.
Water Water
WaterExposure Exposure
Exposure
NOTICE NOTICE
NOTICE
Exposingthemotorand/orcontroltowater
cancausedamageandpossiblemotorfailure.
Donotstorethepumpoutside.Donotspray
waterdirectlyintothemotorfan.
Preventative Preventative
PreventativeMaintenance Maintenance
Maintenance
Theoperatingconditionsofyourparticularsystem
determinehowoftenmaintenanceisrequired.
Establishapreventativemaintenancescheduleby
recordingwhenandwhatkindofmaintenanceis
needed,andthendeterminearegularschedulefor
checkingyoursystem.
DAILY: DAILY:
DAILY:Checkhoseforwearanddamage,and
inspectuidlinesforleaks.
DAILY: DAILY:
DAILY:Checkuiddrain/purgevalveforproper
operation.
DAILY: DAILY:
DAILY:ChecklevelofThroatSealLiquid(TSL)in
displacementpumppackingnut/wetcup.Fillnut
1/2fullwithTSL.MaintainTSLleveltohelpprevent
materialbuilduponpistonrodandprematurewear
ofpackingsandpumpcorrosion.
Corrosion Corrosion
CorrosionProtection Protection
Protection
NOTICE NOTICE
NOTICE
Topreventrust,neverleavewateror
water-baseduidinpumpovernight.
NOTICE NOTICE
NOTICE
Materialleftonthethroatsealcandryoutand
damagetheseal.Alwaysstopthepumpat
thebottomofthestroketoavoiddamageto
thethroatseal.
Alwaysushthepumpbeforetheuiddriesonthe
displacementrod.First,ushwithwater,thenwith
oil.Relievethepressure,butleavetheoilinthe
pumptoprotectthepartsfromcorrosion.
203A3109G
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Graco 3A3109G, ToughTek® F340e Portable Fireproofing Pump User guide

Graco
Brand
Graco
Model
3A3109G, ToughTek® F340e Portable Fireproofing Pump
Category
Power fine-spray systems
Type
User guide
Download PDF
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