Graco 3A3109G, ToughTek® F340e Portable Fireproofing Pump User guide

Brand: Graco

Model: 3A3109G, ToughTek® F340e Portable Fireproofing Pump

Category: Power fine-spray systems

Type: User guide

Operation,Repair,andParts

ToughTek® ToughTek®

ToughTek®F340e F340e

F340e

Portable Portable

PortableFireproong Fireproong

FireproongPump Pump

Pump3A3109G

Electric Electric

Electricsprayer sprayer

sprayerfor for

forwater water

water- -

-based based

basedcementitious cementitious

cementitiousreproong reproong

reproongmaterial. material.

material.For For

Forprofessional professional

professionaluse use

useonly. only.

only.Not Not

Not

approved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

orhazardous hazardous

hazardouslocations. locations.

locations.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanual.Save Save

Savethese these

these

instructions. instructions.

instructions.

Formodels,relatedmanuals,and

Agencyapprovals,seepage3.

600psi(4.13MPa,41.3bar)Maximum

FluidWorkingPressure

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................3

RelatedManuals................................................3

Warnings...........................................................4

ComponentIdentication.....................................7

Overview.....................................................7

ComponentIdenticationTable.....................7

FluidDrain/PurgeValve................................8

MotorPowerSwitch.....................................8

ApplicatorBallValve(17J703)......................8

InstalltheRemoteSwitch.............................9

PumpControlSettings.................................9

Grounding..........................................................10

Setup.................................................................11

Flush.................................................................12

MixtheMaterial..................................................13

PrimewithMaterial.............................................14

Spray.................................................................15

PreventPack-out.........................................15

BeforeStartingorStoppingMaterial

Flow..............................................15

SprayerPerformance...................................15

Spraying......................................................15

SprayAdjustments(PoleSprayApplicatorKit

24Y619)................................................16

AirFlowValveAdjustment............................16

MaterialFlowAdjustment.............................16

SprayTechniques........................................17

InstallingNozzleRetainingCap.....................17

PressureReliefProcedure..................................18

HopperRemoval................................................19

Shutdown...........................................................19

LiftingInstructions...............................................19

Maintenance......................................................20

DailyMaintenance.......................................20

WaterExposure...........................................20

PreventativeMaintenance............................20

CorrosionProtection....................................20

Troubleshooting..................................................21

Mechanical/FluidFlow..................................21

Electrical.....................................................22

Notes.................................................................24

Repair................................................................25

ReplacePumpLower...................................25

ReplacePumpComponents.........................26

Notes.................................................................29

Parts..................................................................30

ReplacementPartsandAccessories....................37

Notes.................................................................40

TechnicalSpecications......................................41

GracoStandardWarranty....................................42

23A3109G

Models

Models Models

Models

Includes: Includes:

Includes:

Bare Bare

BareModel Model

ModelPackage Package

Package

Model* Model*

Model*

Electric Electric

ElectricRe- Re-

Re-

quirements quirements

quirements

Approval Approval

Approval

Country Country

CountryRemote Remote

Remote

On/Off On/Off

On/OffSwitch Switch

Switch

Compressor Compressor

Compressor

25A50025A501

25A50225A503✔

25A55025A551✔

25A55225A553

120V,15A,

50/60Hz,1Ф

North

America

✔✔

25C60025C601

25C60225C603

120V,15A,

50/60Hz,1Ф

United

Kingdom✔

25A504†25A505

25A506†25A507✔

25A554†25A555✔

25A556†25A557

230V,10A,

50/60Hz,1Ф

Europe,Asia,

Australia

✔✔

Packagemodelincludes:1–3/8in.x25ftmortarhose;1in.x25ftmortarhose;1in.to1–3/8in.male-male.

†

All230VpumpsincludeaEuropeadapterandAustraliaadaptercordset.

NOTE: NOTE:

NOTE:AllmodelsareSeriesCandhaveEACapproval.

Related Related

RelatedManuals Manuals

Manuals

Manualsareavailableatwww.graco.com.

ComponentmanualsinEnglish:

Manual Manual

ManualDescription Description

Description

3A3244PoleSprayApplicator24Y619

3A3112ToughTekF340eRemoteSwitch

AccessoryKit17G554

3A3998CompressorManual

3A4554ToughTekMortarHose

3A3109G3

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-specic

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-specichazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan

causeelectricshock.

•Turnoffanddisconnectpowercordbeforeservicingequipment.

•Connectonlytogroundedelectricaloutlets.

•Ensuregroundprongsareintactonpowerandextensioncords.

•Donotexposetorain.Storeindoors.

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Tohelp

preventreandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhenammable

fumesarepresent.

•Useonlygroundedhoses.

•Holdapplicatorrmlytosideofgroundedpailwhentriggeringintopail.Donotusepail

linersunlesstheyareantistaticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworkingreextinguisherintheworkarea.

MOVING MOVING

MOVINGPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Movingpartscanpinch,cutoramputatengersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

equipment,followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpowersources.

43A3109G

Warnings

WARNING WARNING

WARNING

SUCTION SUCTION

SUCTIONHAZARD HAZARD

HAZARD

Powerfulsuctioncouldcauseseriousinjury.

•Neverplacehandsnearthepumpuidinletwhenpumpisoperatingorpressurized.

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Useuidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData

inallequipmentmanuals.Readuidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodicationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PRESSURIZED PRESSURIZED

PRESSURIZEDALUMINUM ALUMINUM

ALUMINUMPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Useofuidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious

chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,

seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon

solventsoruidscontainingsuchsolvents.

•Donotusechlorinebleach.

•Manyotheruidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial

supplierforcompatibility.

3A3109G5

Warnings

WARNING WARNING

WARNING

SKIN SKIN

SKININJECTION INJECTION

INJECTIONHAZARD HAZARD

HAZARD

High-pressureuidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce

skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get

Get

immediate immediate

immediatesurgical surgical

surgicaltreatment. treatment.

treatment.

•Donotpointdispensingdeviceatanyoneoratanypartofthebody.

•Donotputyourhandovertheuidoutlet.

•Donotstopordeectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopdispensingandbeforecleaning,

checking,orservicingequipment.

•Tightenalluidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxicuidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheet(SDS)toknowthespecichazardsoftheuidsyouareusing.

•Storehazardousuidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment

includesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbytheuidandsolvent

manufacturer.

63A3109G

ComponentIdentication

Component Component

ComponentIdentication Identication

Identication

Overview Overview

Overview

Component Component

ComponentIdentication Identication

IdenticationTable Table

Table

Key: Key:

Key:

AElectricMotor

BPumpLower

CFluidDrain/PurgeValve

ERemoteControlSwitch(optional)

FFluidOutlet

HFlowAdjustmentKnob

JHopper

Key: Key:

Key:

LControlBoardStatusLight

MPlug

PHopperPin

SMotorPowerSwitch

TOutletCheckValve

UHopperLatch

3A3109G7

ComponentIdentication

Fluid Fluid

FluidDrain/Purge Drain/Purge

Drain/PurgeValve Valve

Valve

Toavoidinjuryfromsplashinguid,never

openacam-lockhoseorapplicatortting

whilethereispressureintheuidline.See

PressureReliefProcedure,page18.

Openthedrain/purgevalve(C)torelievepressureif

pumporhosepack-outoccurs,ortorelievepressure

insidethehose.Closevalvewhenspraying.

NOTICE NOTICE

NOTICE

Topreventmaterialhardeninginuiddrain/purge

valve,ushthevalveaftereverytimeitisused.

SeeFlush,page12.

Motor Motor

MotorPower Power

PowerSwitch Switch

Switch

Themotorpowerswitch(S)mustbeintheONforthe

sprayertopumpmaterial.

Motor Motor

MotorPower Power

PowerSwitch Switch

SwitchSettings: Settings:

Settings:

OFFPowerisdisconnected.Themotor

willnotrun.

ONThemotorwillruncontinuouslyat

aspeeddeterminedbytheow

adjustmentknob.

Applicator Applicator

ApplicatorBall Ball

BallValve Valve

Valve(17J703) (17J703)

(17J703)

Additionalaccessorykitthatcanbeinstalledonthe

endofthe1in.ID,25ftmaterialhose(88)directly

betweenthepolesprayapplicatorpipehandleand

adaptertting.Theapplicatorballvalve(1,2)canbe

usedtostopmaterialow,butonlyafterthepump

hasbeenstoppedrst.DoNOTusethevalveto

stallthepump.

83A3109G

ComponentIdentication

Install Install

Installthe the

theRemote Remote

RemoteSwitch Switch

Switch

Theremoteswitchisanadditionalaccessorykit

anddoesnotcomewithModels25A500,25A501,

25A504,and25A505.Thekitpartnumberis17G554.

Seemanual3A3112forremoteswitchinstallation

andreplacement.

NOTE: NOTE:

NOTE:Usezip-tie(Z)toinstalltheremoteswitch

tothehoseorpolesprayapplicator(followthe

illustrationsbelow).Theremoteswitchwillton

hoses/applicatorssized.75in.upto1.25in.

Pump Pump

PumpControl Control

ControlSettings Settings

Settings

Pump Pump

PumpControl Control

Control

Setting Setting

SettingDescription Description

Description

Themotorwillruncontinuouslyat

thespeeddeterminedbytheow

adjustmentknob(K).

OFFThemotorwillnotrun.Thereis

stillpowertotheunit.

Remote

Control

The“RemoteControl”setting

allowstheusertocontrolON/OFF

functionalityofthepumpthrough

theremotetoggleswitch.When

theremotetoggleswitchis

installedandthepumpcontrol

settingsaresetto“Remote

Control”,thetoggleswitchcanbe

usedtoturnthepumpONand

OFF(seedescriptionsabove).

3A3109G9

Grounding

Grounding Grounding

Grounding

Theequipmentmustbegroundedtoreducethe

riskofstaticsparkingandelectricshock.Electric

orstaticsparkingcancausefumestoigniteor

explode.Impropergroundingcancauseelectric

shock.Groundingprovidesanescapewireforthe

electriccurrent.

Groundthesprayerbypluggingitintoanoutletthat

isproperlyinstalledandgroundedinaccordancewith

alllocalcodesandordinances.Donotmodifythe

powercordprovided;ifitdoesnotttheoutlet,have

theproperoutletinstalledbyaqualiedelectrician.

Power Power

PowerRequirements Requirements

Requirements

Extension Extension

ExtensionCords Cords

Cords

•Useonlya3-wireextensioncordthathasa

groundingplugandagroundingreceptaclethat

acceptstheplugontheproduct.

•Makesureyourextensioncordisnotdamaged.If

anextensioncordisnecessary,use12AWG(2.5

mm2)minimumtocarrythecurrentthattheproduct

draws.

•Anundersizedcordresultsinadropinlinevoltage

andlossofpowerandoverheating.

NOTE: NOTE:

NOTE:CertainGFCIoutletshavebeenknowntotrip

whileusingthisproduct.PowersourceswithaGFCI

arenotrecommended.

Model Model

ModelRequired Required

RequiredPower Power

Power

Source Source

Source

Power Power

PowerCord Cord

CordConnectors Connectors

ConnectorsSupplied Supplied

SuppliedLocal Local

LocalAdapters Adapters

Adapters

EuroCEE7(Europe)

200–240VAC,1

phase,50/60Hz

Oneseparate,

dedicatedcircuits

ratedatminimumof

10Aeach

OneIEC3-20C20Plugs

AS/NZS(Australia)

100–120VAC,

50/60Hz

Oneseparate

dedicatedcircuits

ratedatminimumof

15Aeach

OneNEMA5–15APlug

For120Vunits,useadedicated15ampcircuit.

103A3109G

Setup

Setup Setup

Setup

Toavoidtippingover,ensurecartisonaatand

levelsurface.Failuretodosocouldresultininjury

orequipmentdamage.

1.Turnthemotorpowerswitch(S)toOFF.

2.Groundsprayer(seeGrounding,page10).Plug

thepowercordintoadedicated15amp,120V

circuit(ora10amp,230Vcircuit,dependingon

model).

3.CheckThroatSealLiquid(TSL)levelinpacking

nut(D).Fill1/2fullwithTSL.

4.Connectairsupplytoapplicator.

5.Attachhosetoapplicatoruidinletandpump

uidoutlet(F),thensecureVelcrostraps(V)

aroundthecamlocktting.

6.Flushthesystemwithwaterbeforeusing(see

Flush,page12).

3A3109G11

Flush

Flush Flush

Flush

NOTICE NOTICE

NOTICE

Failuretoushpriortomaterialcuringinthe

systemwillresultindamagetosystemandmay

requirereplacementofallsystempartsincontact

withthematerial.

NOTICE NOTICE

NOTICE

Iftheuid/drainpurgevalvehasbeenusedto

relievepressure,thevalvemustbeushedto

preventmaterialhardeninginuid/drainpurge

valve.Ifthatisnotsufcient,remove,disassemble,

andcleanthevalvethenreinstall.

•Flushifthematerialsinthesystemareaboutto

reachtheircuretime.

•Flushanytimetheowratestartstodecreaseas

thisisasignthatmaterialisstartingtothickenand

cure.

•Alwaysushthesystematleasttwice,drainingall

waterbetweenushesthenreplacingwithclean

water.

•Flushusingwateronly.

1.Relievepressure(see

PressureReliefProcedure,page18).

2.Removeapplicatortipandretainer.

3.Placeapplicatoroutletinawastecontainer.The

wastecontainermustbelargeenoughtohold

alldispensedmaterial.

ti2

1632a

4.Turnmotorpowerswitch(S)on.

5.Turnadjustmentknob(H)clockwiseslowlyto

increasepressure,untilasteadystreamows

fromgun.

6.Whenthemateriallevelinthehopperiswithina

fewinchesofthematerialinletatthebottom:

a.Scrapethematerialdownthesidesofthe

hopper.

b.Fillthehopperwithwaterasthematerial

runsoutandcontinuedispensing.

7.Keepthehopperlledwithwaterwhile

dispensing.

NOTE: NOTE:

NOTE:Bepreparedtodecreasetheow

adjustmentknob(H)whenthematerialexiting

thehosechangestowater.

8.Whenwaterbeginstoexittheapplicatoroutlet,

turnthemotorpowerswitch(S)toOFFtostop

dispensing.

9.Placeapplicatorinthesystemhopperwiththe

outletpointingdowntoenableuidcirculation.

123A3109G

MixtheMaterial

10.Circulatecleanwater:

a.Fillthesystemhopperwithcleanwater.

b.Useascrubbrushtoscrubthewallsofthe

hopper.

c.Turnthemotorpowerswitch(S)toONto

begincirculatingwater.

d.Whilepumping,opentheuiddrain/purge

valve.Allowthewatertoushoutany

materialtopreventmaterialhardeninginthe

valve.Oncethewaterappearsclean,close

theuiddrain/purgevalve.

e.Turnthemotorpowerswitch(S)toOFF.

f.Placeapplicatoroutletinawastecontainer.

g.Turnthemotorpowerswitch(S)toONto

dispenseintoawastecontainer.

h.Dispenseintoawastecontaineruntilhopper

isalmostemptythenturnthemotorpower

switch(S)toOFF.

i.Repeatthisentire“Circulatecleanwater”

steponemoretimetoensuresystemis

thoroughlyushed.

11.Removetheremainingmaterial

withahoseclean-outball.See

ReplacementPartsandAccessories,page37for

alistofavailableclean-outballsandappropriate

hosesizestousewiththem.

a.Removetheapplicatorfromtheendofthe

hoseandplacethehoseoutletbackinthe

wastecontainer.

b.Removethehoseinletfromthepumpoutlet

andplaceahoseclean-outballwithinthe

hoseinlet.Theballmustbewetteddown

beforeinserting.

c.Reattachthehosetothepumpoutletand

turnthemotorpowerswitch(S)toONto

resumeushingthehose.

d.Thehoseclean-outballwillbepushedout

ofthehoseafterseveralminutes.Oncethe

ballispushedthroughthehose,turnthe

motorpowerswitch(S)toOFFandrepeat

theentireprocesslistedinstep10onetime

toensurethesystemisthoroughlyushed.

NOTICE NOTICE

NOTICE

Materialleftonthethroatsealcandryoutand

damagetheseal.Alwaysstopthepumpat

thebottomofthestroketoavoiddamageto

thethroatseal.

12.Turncompressedairontoblowoutanymaterial

thatmayhaveback-owedintotheairlineswhile

ushing(thiswillpreventairlinepackout).

13.Afterperformingthepreviousstepatleasttwice,

drainremainingwaterfromsystem:

a.Placeadrainpanbeneathpumplowerinlet

connection.

b.Detachpumpfromhopper(see

HopperRemoval,page19).

c.Useascrewdrivertoliftthepumplowerinlet

ball.Thiswilldraintheremainingmaterial

fromthepumplower.Whenthepumpstops

draining,releasethepumplowerinletball.

d.Reattachpumptohopper.

e.Startingatthepump,raisethehosebundle

aboveyourheadandslowlymovetowards

theapplicator.Asyoumovetowardsthe

applicator,theremaininguidinthehosewill

drainfromtheapplicatorintothebucket.

14.Disposeofallwastematerialinaccordancewith

localrulesandregulations.Seemanufacturer’s

SDSforadditionalinformation.

Mix Mix

Mixthe the

theMaterial Material

Material

Alwaysfollowthematerialmanufacturer’sinstructions

forthematerialbeingsprayed.Materialmustbe

thoroughlymixedtoasmoothconsistencybefore

loadingitinthehopper.

Managing Managing

ManagingMaterial Material

MaterialAfter After

AfterMixing: Mixing:

Mixing:

•Paycloseattentiontotheworklifeofthematerial

beingused.

•Onlymixthematerialkitsasneeded.Donotlet

mixedmaterialsitlongerthannecessary.

•Scrapematerialdownthesidesofthehopperas

thehoppermateriallevellowers.Donotletolder

materialcureonthewalls.

•Toensurethatallmaterialinthehopperisused

whilefresh,occasionallywaituntilthehopperis

almostemptybeforerelling.

3A3109G13

PrimewithMaterial

Prime Prime

Primewith with

withMaterial Material

Material

NOTICE NOTICE

NOTICE

Topreventmaterialcuringinsystem,neverload

materialintoadrysystem.Loadingmaterialinto

adrysystemwillcausethematerialtostickto

internalcomponentsandcure,causingdamage

andrequiringreplacementofthoseparts.

Theapplicatornozzleortipmustberemovedduring

priming.Alwayspushoutanyremainingwaterintoa

wastecontainerbeforecirculatingmaterial.Always

circulatecleanmaterialbackintothehopperforafew

minutesbeforebeginningtospray.

1.MixtheMaterial.SeeMixtheMaterial,page13.

2.Turntheowadjustmentknob(H)

counterclockwiseuntilitstops.

3.Removetipfromapplicator.

4.Fillthecleanhopperwithmaterialtobesprayed.

5.Placehoseoutletina5gallonwastecontainer.

NOTICE NOTICE

NOTICE

Topreventdamagetopumpsealscausedby

cavitation,runthepumpslowlyuntilthesystem

isprimed.

6.Turnthemotorpowerswitch(S)toON.

7.Turntheowadjustmentknob(H)clockwise

slowlytoincreasepressure,untilwaterispurged

outandasteadystreamofmaterialowsfrom

applicator.

8.Tostopdispensing,turnadjustmentknob

counterclockwiseuntilitstops.

9.Placethehoseoutletintothehopper.

10.Recirculateafewgallonsofmaterialtobesure

thematerialisowingproperly.

11.Turntheowadjustmentknob(H)

counterclockwisetostopthepump.

12.Installtheapplicatorwithoutatipontothehose

andpumpmaterialuntilmaterialhasbeen

pushedoutoftheapplicator,thenstopthepump.

13.Installatipontoapplicator(seeapplicatormanual

3A3244).Thesystemisnowprimedandready

tospray.

143A3109G

Spray

Spray Spray

Spray

Prevent Prevent

PreventPack Pack

Pack- -

-out out

out

Toavoid“packingout”thepumporhose:

•Usethelowestpressureandlargestnozzlesize

thatprovidesanacceptablespraypattern.Thiswill

alsoresultinsealsandwearpartslastingmuch

longer.

•Donotuseanymoreuidhosethanisnecessary.

•Useanapplicatorwitharubbertipretainerthatwill

blowoffifitplugs.

Before Before

BeforeStarting Starting

Startingor or

orStopping Stopping

StoppingMaterial Material

Material

Flow Flow

Flow

Alwayshavetheatomizingairturnedonatthe

applicatorbeforeandaftersprayinguid(see

applicatormanual3A3244).

NOTE: NOTE:

NOTE:Iftheapplicatorballvalvekit(17J703)has

beeninstalled,doNOTusethevalvetostallthe

pump.Thepumpmustbestoppedrstbeforethe

ballvalvecanbeclosed.

Sprayer Sprayer

SprayerPerformance Performance

Performance

NOTE: NOTE:

NOTE:Thecheckvalve(45)helpstoimprovepump

performancewithhighlycompressiblegypsumbased

materials.Forhighdensity,Portlandcementbased

materials,thecheckvalve(45)canbereplacedwith

1–1/2NPTNippleFitting(121441)toreducepressure

dropandimproveperformance.

Spraying Spraying

Spraying

1.MixtheMaterial,page13.

2.PrimewithMaterial,page14.

NOTICE NOTICE

NOTICE

•Donotallowpumptorunwithoutmaterial

inthehopper.Itcancausedamagetothe

pumpseals.

•Failuretoushpriortomaterialcuringinthe

systemwillresultindamagetosystemand

mayrequirereplacementofallsystemparts

incontactwiththematerial.

3.Turnonatomizingairandadjusttheairneedle

valveontheapplicator(seeapplicatormanual

3A3244).

4.Turnthemotorpowerswitch(S)toON.

5.Turnowadjustmentknob(H)untildesiredow

isreached.Turnclockwisetoincreaseow,

counterclockwisetodecreaseow.

6.Ifthesystemisapproachingitscuretimeorthe

systemwillbeidleforenoughtimeformaterial

tobegincuringinthesystem,ushthesystem.

SeeFlush,page12.

NOTICE NOTICE

NOTICE

Failuretoushpriortomaterialbeginningto

cureinthesystemwillresultindamageto

systemandmayrequirereplacementofall

partsincontactwiththematerial.

3A3109G15

SprayAdjustments(PoleSprayApplicatorKit24Y619)

Spray Spray

SprayAdjustments Adjustments

Adjustments(Pole (Pole

(PoleSpray Spray

SprayApplicator Applicator

ApplicatorKit Kit

Kit24Y619) 24Y619)

24Y619)

Key: Key:

Key:

CAAirAssistAirLine

CBAirAssistShutoffBallValve

CCRubberTipRetainer

CDAirNeedle(adjustableposition)

CEAirNeedleRetainingScrew

CFFluidHousing

CGTip(Nozzle)

General General

GeneralAdjustments Adjustments

Adjustments

Thespraypatterncanbeadjustedbychanging:

•Tip(CG)size

•Airow,useairballvalve(CB)

•AirNeedle(CD)position

Adjust Adjust

AdjustAir Air

AirFlow: Flow:

Flow:Adjusttheairassistshutoffballvalve

(CB)fortheminimumairownecessaryforagood

pattern.Airbleedsfromtheapplicatornozzle(CG)

whenevertheapplicatorairassistshutoffballvalve

(CB)isopen.Closethevalvetostoptheairow,

ifdesired.Otherwise,theairvalvecanstayopen

duringpriming.Airmustbeonpriortouidow.

Adjust Adjust

AdjustAir Air

AirNeedle Needle

Needle(CD) (CD)

(CD)position: position:

position:Makesurethe

airneedle(CD)isslightlybehindthetip(CG).The

generalruleforsettingtheairneedlepositionisthat

theairneedleshouldbethesamedistanceback

fromthetipasthesizeoftheorice.Forexample,if

youhavea1/2in.tipinstalled,theairneedleshould

beapproximately1/2in.behindthetip.

NOTE: NOTE:

NOTE:Installingtheneedletoofarforwardcan

restrictorcompletelyblockmaterialow.Thiscan

resultintheretainer(CC)blowingoff.Installingthe

needletoofarbackcanraisethepressurebehindthe

uidenoughtoblowtheretainer(CC)offandcan

causedripping.

Air Air

AirFlow Flow

FlowValve Valve

ValveAdjustment Adjustment

Adjustment

Todecreaseairow,turnvalveknobclockwise.

Toincreaseairow,turnvalveknob

counterclockwise.

Checkmaterialandthinasneededtomaintainthe

properconsistency.Thematerialmaythickenasit

sitsandcouldslowdownapplicationoraffectthe

spraypattern.

Flushanddryapplicatorthoroughlyattheendofeach

use.Tipsandretainersmustbecleanedbyhand.

Material Material

MaterialFlow Flow

FlowAdjustment Adjustment

Adjustment

Foralighterspraypattern,adjusttheairneedle

closertotheuidnozzleand/orreducetheuidow.

Foraheavierspraypattern,adjusttheairneedle

fartherbackfromtheuidtipand/orincreasethe

uidow.

NOTE: NOTE:

NOTE:Withdrawingtheneedletoofarcanforceair

pressurebackintotheuidhose,whichcanslow

materialow.

163A3109G

SprayAdjustments(PoleSprayApplicatorKit24Y619)

Spray Spray

SprayTechniques Techniques

Techniques

1.Testthespraypatternoncardboard.Holdthe

applicator6–18in.(150–450cm)awayfrom

thesurface.Usethissprayingdistanceformost

applications.

2.Adjustuidowuntilmaterialowisadequate.

3.Adjusttheapplicatorairballvalvetoachievea

uniformroundspraypattern.

4.Considerthesizeofaggregateinthematerial

andthecoarsenessofthespraypattern.Larger

nozzlesallowheavierpatterns.

5.Overlapeachstroke50%.Acircularoverlapping

patternmaygivethebestresults.

Whensprayingsmallconnedareasusetheair

ballvalveandairneedlepositiontomakene

adjustmentswithoutadjustingthepump.

Higherpressuresmaycauseexcessivewearonthe

uidpump.Selectauidtiplargeenoughtosprayat

lowpressure.Somematerialswillpack-outathigher

pressures.

Installing Installing

InstallingNozzle Nozzle

NozzleRetaining Retaining

RetainingCap Cap

Cap

1.Placerubbertipretainer(CC)overtoplipof

applicatorhousing.

2.Insertscrewdriverthroughholeintabofrubber

tipretainer.

3.Pushscrewdriverheadagainstnotchon

applicatortipandpryrubbertipretaineroverthe

tip(CG),sprayshield(ifbeingused),andlipuntil

itsnapsintoplace.

ti14355a

4.Turntherubberretainerbackandforthtobesure

itisfullyseated.

NOTE: NOTE:

NOTE:Therubbergasketinthecamandgroove

inletttingandtherubbernozzleretainershouldbe

handcleanedanddriedaftereachuse.

3A3109G17

PressureReliefProcedure

Pressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedure

FollowthePressureReliefProcedure

wheneveryouseethissymbol.

Thisequipmentstayspressurizeduntilpressureis

manuallyrelieved.Tohelppreventseriousinjury

frompressurizeduid,suchassplashinguid,and

movingparts,followthePressureReliefProcedure

whenyoustopsprayingandbeforecleaning,

checking,orservicingtheequipment.

1.Turntheowadjustmentknob(H)

counterclockwiseuntilitstops.

2.Turnthemotorpowerswitch(S)off.

3.Removetheapplicatortipandtipretainer,and

holdtheapplicatorrmlyagainstapail.

ti2

1632a

Toavoidinjuryfromsplashinguid,never

openacam-lockhoseorapplicatorttingwhile

thereispressureintheuidline.

4.Iftheapplicatorballvalvekit(17J703)hasbeen

installed,opentheballvalve.

5.Ifyoususpecttheapplicatortiporhoseis

completelyclogged,orthatpressurehasnot

beenfullyrelievedafterfollowingtheprevious

steps,slowlyopentheuiddrain/purgevalve

(C)atthepumpoutletanddrainmaterialintoa

wastepail.

6.Ifthereisstillpressuretrappeddowntheline,

VERYSLOWLYloosenthethreadedswivel

ttingatthepumpoutletwhilekeepingitcovered

untilthepressureisrelieved.

NOTICE NOTICE

NOTICE

Topreventmaterialhardeninginuiddrain/purge

valve,ushthevalveaftereveryuse.

183A3109G

HopperRemoval

Hopper Hopper

HopperRemoval Removal

Removal

Tohelppreventinjuryfromsuction,neverplace

handsnearthepumpuidinletwhenpumpis

operatingorwhenhopperisremoved.

Thehopperassemblyallowseasydetachmentofthe

hopperfromthepump.Toremovethehopperfrom

thepump,performthefollowingsteps:

1.Relievepressure(see

PressureReliefProcedure,page18).

2.Rotateknob(K)counterclockwisetoloosenthe

clampbetweenthehopperelbowandthelower.

3.Removethelockingpinandpulldownthehopper

latch(HL)onthehopperplate.

NOTE: NOTE:

NOTE:Ifneeded,pushdownonthehopper

elbowtocompletelydisengagefromthepump

lower.

4.Removethetwohopperpins(P)fromthefront

legsofthecart.

5.Liftuponthehandleandpullthehopper(J)away

fromthesprayer.

NOTE: NOTE:

NOTE:Ifthehopperelbowneedstobethoroughly

cleaned,rotatethesecondknob(K)toloosenthe

clampbetweentheelbowandthehopper.Remove

andcleantheelbow.

NOTE: NOTE:

NOTE:Tore-installthehopper,followthesteps

aboveinreverseorder.

Shutdown Shutdown

Shutdown

NOTICE NOTICE

NOTICE

Topreventrust,neverleavewaterorwater-based

uidinpumpovernight.

Toshutdown,ushthesystem(seeFlush,page12).

Lifting Lifting

LiftingInstructions Instructions

Instructions

Whenliftingtheunit,onlyliftatthepointsindicated

bythearrowsbelow.

3A3109G19

Maintenance

Maintenance Maintenance

Maintenance

Daily Daily

DailyMaintenance Maintenance

Maintenance

1.Flushthesystem.SeeFlush,page12.

2.Cleanhopperwithascrubpad.Itis

recommendedthatyoucleantheoutsideofthe

sprayerusingaclothandwater.

3.Checkhoses,tubes,andcouplingsforwearor

damage.Tightenalluidconnectionsbefore

eachuse.

4.Checkandreplacecam-lockgasketsasneeded.

Water Water

WaterExposure Exposure

Exposure

NOTICE NOTICE

NOTICE

Exposingthemotorand/orcontroltowater

cancausedamageandpossiblemotorfailure.

Donotstorethepumpoutside.Donotspray

waterdirectlyintothemotorfan.

Preventative Preventative

PreventativeMaintenance Maintenance

Maintenance

Theoperatingconditionsofyourparticularsystem

determinehowoftenmaintenanceisrequired.

Establishapreventativemaintenancescheduleby

recordingwhenandwhatkindofmaintenanceis

needed,andthendeterminearegularschedulefor

checkingyoursystem.

DAILY: DAILY:

DAILY:Checkhoseforwearanddamage,and

inspectuidlinesforleaks.

DAILY: DAILY:

DAILY:Checkuiddrain/purgevalveforproper

operation.

DAILY: DAILY:

DAILY:ChecklevelofThroatSealLiquid(TSL)in

displacementpumppackingnut/wetcup.Fillnut

1/2fullwithTSL.MaintainTSLleveltohelpprevent

materialbuilduponpistonrodandprematurewear

ofpackingsandpumpcorrosion.

Corrosion Corrosion

CorrosionProtection Protection

Protection

NOTICE NOTICE

NOTICE

Topreventrust,neverleavewateror

water-baseduidinpumpovernight.

NOTICE NOTICE

NOTICE

Materialleftonthethroatsealcandryoutand

damagetheseal.Alwaysstopthepumpat

thebottomofthestroketoavoiddamageto

thethroatseal.

Alwaysushthepumpbeforetheuiddriesonthe

displacementrod.First,ushwithwater,thenwith

oil.Relievethepressure,butleavetheoilinthe

pumptoprotectthepartsfromcorrosion.

203A3109G

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Graco 3A3109G, ToughTek® F340e Portable Fireproofing Pump User guide

Brand: Graco

Model: 3A3109G, ToughTek® F340e Portable Fireproofing Pump

Category: Power fine-spray systems

Type: User guide

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Graco 3A3109G, ToughTek® F340e Portable Fireproofing Pump User guide

Graco 3A3109G, ToughTek® F340e Portable Fireproofing Pump User guide

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