9497 A&B

Loctite 9497 A&B User manual

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Structural Bonding
Solutions
2
Since the original development of a unique anaerobic
technology, Loctite
®
products have become vital components
in many of the machines and products that are at the core of
everyday life. Loctite
®
products are used in markets as diverse
as electronics, automotive, aerospace, biomedical and many
manufacturing industries.
With the addition of Loctite
®
Hysol
®
Epoxies to its product
family, Henkel offers a broad range of unique adhesives
which together with the company's commitment to quality
and service, makes Henkel the single source for a diverse
technology portfolio of industry-leading adhesives.
The Loctite
®
Hysol
®
range comprises one and two component
epoxies that offer improved clarity, less odour, better flow,
higher strength and greater durability than competitive
products. They are approved and specified by engineers and
designers worldwide for a wide range of bonding applications,
from aerospace to the electronics industry, from maintenance
to original equipment manufacturers. Close attention to
environmental issues means they can be shipped and used in
markets worldwide without compromising performance.
The strength of the Loctite
®
Hysol
®
product range is in its
ability to bond the broadest possible variety of substrates
including metals, glass, ceramic, wood and most plastics.
They cure rapidly at room or elevated temperatures and are
ideal for automated production processes to replace welding
and riveting with a corrosion free, reduced stress joint.
Henkel offers much more than outstanding products, it
provides solutions to many of industry’s biggest challenges.
Whether it is by reducing assembly costs, providing design and
application assistance or increasing the reliability of a process,
Henkel is dedicated to earning and keeping the trust of its
customers.
The Loctite
®
brand, part of the Henkel portfolio since
1997, is renowned for the excellence of its adhesives and
sealants. For more than fifty years it has been providing
solutions across the whole spectrum of adhesive technologies
and manufacturing processes.
With products and expertise in almost every segment of industry,
Henkel engineers and chemists know the importance of understanding both
the full scope of manufacturing processes as well as the complex challenges of very
specific needs. These needs are met with a deep chemical knowledge that enables Henkel to respond with
the most innovative solutions.
Advanced Solutions
4
5
6
8
10
12
14
16
17
21
3
Complete Product List
including ordering information
Convenient Packaging
Detailed information about pack sizes
Loctite
®
Dispensing Equipment
Select the compatible dispensing solution
Making the Right Choice
This comprehensive guide is designed to make it easy for you to select the right Loctite
®
Hysol
®
Epoxy adhesive
for a variety of applications. Simply select suitable adhesives for bonding particular substrates and compare the
characteristics of different products using the technical data. Choose the compatible dispensing equipment for
your pack size and see the product list for ordering information.
Application Selector Guide
to meet your individual requirements
Loctite
®
Hysol
®
High temperature epoxies
Loctite
®
Hysol
®
Toughened epoxies
Loctite
®
Hysol
®
Five-minute epoxies
Loctite
®
Hysol
®
General purpose epoxies
Loctite
®
Hysol
®
Metal-filled epoxies
Substrate Selector Guide
for an initial product recommendation
3421 A&B
3423 A&B
9481 A&B
9483 A&B
9484 A&B
9489 A&B
3430 A&B
9455 A&B
3422 A&B
9450 A&B
3450 A&B
3455 A&B
3463 A&B
3425 A&B
9466 A&B
9461 A&B
9464 A&B
9514
9496 A&B
9497 A&B
9492 A&B
9535
9509
9502
9514
4
6 8 10 12
Steel
Stainless steel
Zinc dichromate steel
Hot dipped galvanised steel
Aluminium
Copper
Brass
Thermoplastics
Thermoset plastics
GRP / SMC composites
Rubbers
Glass
Ceramic
Masonry
Wood
Loctite
®
Hysol
®
Five-minute
epoxies
Toughened
epoxies
High temperature
epoxies
Substrate Selector Guide
Loctite
®
Hysol
®
Epoxy adhesives bond a wide range of substrates.
Please refer to the chart below to select the best adhesive for your application. Each adhesive is colour coded to its product group.
Refer to the following pages for product description and typical properties of the recommended adhesive.
General purpose
epoxies
Page Page Page Page
Highly recommended
Recommended
• Thermoplastics:
ABS, Acrylic, PA, PC, PVC, SAN
• Thermoset plastics:
DAP, Epoxy, Phenolic, Polyester
• Rubbers:
Butyl, EPDM, Natural, Neoprene,
Nitrile, SBR
Henkel recommends that the selected product for your specific application is evaluated to determine suitability. If you require additional
information or advice, Henkel has technical personnel trained to provide on site design and engineering support, application testing, validation
and integration of dispensing and cure systems.
The Loctite
®
Hysol
®
range is part of an extensive range of high-performance adhesives and sealants designed for industrial use. This includes
anaerobic, cyanoacrylate, light curing and specialised silicone adhesives. For more information on the complete range of Loctite
®
products
please contact Henkel or visit the web site at www.loctite.com.
for an initial product recommendation
6 8 10 12 14
5
Your application?
General
purpose
epoxies
Five-minute
epoxies
Toughened
epoxies
High
temperature
epoxies
Metal-filled
epoxies
Application Selector Guide
to meet your individual requirements
Loctite
®
Hysol
®
Epoxy adhesives for a variety of applications
General purpose epoxies are suitable for a wide range of general and flexible bonding applications. Five-minute epoxies are fast curing
and ideal for multi-purpose use or metal repair where a rapid cure is required. Toughened epoxies offer exceptional strength and impact
resistance, while High temperature epoxies are designed for use up to 180 °C. For the repair of worn or damaged parts, Metal-filled
epoxies provide the perfect solution. The range also includes ultra clear products for bonding transparent substrates, adhesives with an
extended working life for large areas as well as paste adhesives for gap filling and vertical applications.
• Multi purpose
adhesives for
general bonding
applications?
• Ultra clear
adhesives for
transparent
bond lines?
• Flexible
adhesives for
low stress
bonding of
plastics and
dissimilar
substrates?
• Rapid cure for a
fast fixture time?
• Ultra clear
adhesives for
fast transparent
bonding?
• Emergency repair
of metal parts
like pipes and
tanks?
• Highest shear
and peel
strength?
• Excellent impact
resistance?
• Adhesives for
bonding high
performance
composites like
GRP and CFRP?
• Resistance to
high operating
temperatures?
• One component
heat curing?
High thermal
conductivity?
• Rebuild and
restore worn and
damaged metal
parts?
• Repair metal
pipes and
castings?
• Form moulds,
tools, fixtures
and models?
• Reduce sliding
wear on moving
parts?
Page Page Page Page Page
6
Solution
Description 2K-Epoxy 2K-Epoxy
Mix ratio by volume (A:B) 1:1 1:1
Mix ratio by weight (A:B) 100 : 90 100 : 70
Working life 180 min. 70 min.
Fixture time 240 min. 180 min.
Colour Clear amber Grey
Viscosity 40 Pa.s 300 Pa.s
Shear strength (GBMS) 23 N/mm
2
17 N/mm
2
Peel strength (GBMS) 2.5 N/mm 2.7 N/mm
Operating temperature -55 °C to 120 °C -55 °C to 120 °C
Pack sizes 50 ml dual cartridge 50 ml dual cartridge
200 ml dual cartridge 200 ml dual cartridge
400 ml dual cartridge 400 ml dual cartridge
1 kg tubs 1 kg tubs
20 kg pails 20 kg pails
3421 A&B 3423 A&B
Your application
General bonding
Medium viscosity Non-sag paste
Loctite
®
Hysol
®
3421 A&B
• Medium viscosity
• Extended working life
• Excellent humidity resistance
Loctite
®
Hysol
®
3421 A&B is a
general purpose, 2K-Epoxy
adhesive for bonding large
surfaces which require a long
open time. Ideal for bonding
metals, plastics and most other
surfaces which will be subjected
to high humidity environments.
Loctite
®
Hysol
®
3423 A&B
• Non-sag paste
• Medium working life
• Excellent chemical resistance
Loctite
®
Hysol
®
3423 A&B is a
general purpose, 2K-Epoxy
adhesive, suitable for gap filling
and vertical applications. Ideal
for bonding metal components.
Loctite
®
Hysol
®
General purpose epoxies
7
2K-Epoxy 2K-Epoxy 2K-Epoxy 2K-Epoxy
2.7:1 (2:1 cartridges) 2:1 1:1 1:1
100 : 33 100:46 100:85 100:85
60 min. 30 min. 40 min. 100 min.
300 min. 210 min. 180 min. 300 min.
Clear Ultra clear Grey Grey
50 Pa.s 9.0 Pa.s 70 Pa.s 45 Pa.s
19 N/mm
2
23 N/mm
2
25 N/mm
2
10 N/mm
2
1.0 N/mm 1.5 N/mm 1.3 N/mm 2.0 N/mm
-55°C to 120 °C -55 °C to 150 °C -55 °C to 120 °C -55 °C to 120 °C
50 ml dual cartridge 50 ml dual cartridge 50 ml dual cartridge 50 ml dual cartridge
400 ml dual cartridge 400 ml dual cartridge 400 ml dual cartridge 400 ml dual cartridge
1 kg tubs 1 kg tubs 1 kg tubs 1 kg tubs
20 kg pails 20 kg pails 20 kg pails 20 kg pails
9483 A&B9481 A&B 9484 A&B 9489 A&B
Flexible bondingClear bonding
Light paste Flowable
Medium
working life
Extended
working life
Loctite
®
Hysol
®
9481 A&B
• Light paste
• Long working life
• Multi purpose
Loctite
®
Hysol
®
9481 A&B is a
general purpose, 2K-Epoxy
adhesive, suitable for a wide
variety of substrates including
metals, ceramic, glass and most
plastics. Ideal for bonding fibre
optics and printed circuit boards.
Loctite
®
Hysol
®
9483 A&B
• Flowable
• Ultra clear
• Low moisture absorption
Loctite
®
Hysol
®
9483 A&B is a
general purpose, 2K-Epoxy
adhesive, suitable for bonding
and potting where optical clarity
and high strength are required.
Ideal for bonding decorative
panels and displays.
Loctite
®
Hysol
®
9484 A&B
• Medium working life
• Flexible (elongation: ~ 20 %)
• High impact resistance
Loctite
®
Hysol
®
9484 A&B is a
general purpose, 2K-Epoxy
adhesive, suitable for low stress
and high impact resistant bonding.
Ideal for bonding dissimilar
substrates like GRP, SMC and
composite elements.
Loctite
®
Hysol
®
9489 A&B
• Extended working life
• Flexible (elongation: ~ 60 %)
• High impact resistance
Loctite
®
Hysol
®
9489 A&B is a
general purpose, 2K-Epoxy
adhesive, suitable for low stress
and high impact resistant bonding
of large surfaces. Ideal for bonding
dissimilar substrates like GRP, SMC
and composite elements.
Flowable
8
Toughened Flowable Medium viscosity
3422 A&B9455 A&B3430 A&B
Multi purpose
Loctite
®
Hysol
®
3430 A&B
• Medium viscosity
• Ultra clear
• Toughened
• Water resistant
Loctite
®
Hysol
®
3430 A&B is a
five-minute, 2K-Epoxy adhesive,
suitable for applications
requiring an optically clear bond
line. Ideal for bonding glass,
decorative panels and displays
and general DIY applications.
Loctite
®
Hysol
®
9455 A&B
• Flowable
• Ultra clear
• Flexible (elongation: ~ 80 %)
• UV resistant
Loctite
®
Hysol
®
9455 A&B is a
five-minute, 2K-Epoxy adhesive,
which forms a clear bondline
with good flexibility and peel
resistance. Ideal for bonding and
potting of optical components
like sensors and lenses.
Loctite
®
Hysol
®
3422 A&B
• Medium viscosity
• Fast curing
• High strength
• Water resistant
Loctite
®
Hysol
®
3422 A&B is a
five-minute, 2K-Epoxy adhesive,
suitable for a wide variety of
substrates including metals,
ceramic, glass and most plastics.
Loctite
®
Hysol
®
Five-minute epoxies
Description 2K-Epoxy 2K-Epoxy 2K-Epoxy
Mix ratio by volume (A:B) 1:1 1:1 1:1
Mix ratio by weight (A:B) 100 : 100 100 : 105 100 : 100
Working life 4 min. 3 min. 3 min.
Fixture time 12 min. 15 min. 7 min.
Colour Ultra clear Ultra clear Pale yellow
Viscosity 25 Pa.s 3.2 Pa.s 50 Pa.s
Shear strength (GBMS) 22 N/mm
2
14 N/mm
2
18 N/mm
2
Peel strength (GBMS) 1.5 N/mm 1.8 N/mm 1 N/mm
Operating temperature - 55 °C to 100 °C -55 °C to 100 °C -55 °C to 100 °C
Pack sizes 24 ml twin syringe 50 ml dual cartridge 50 ml dual cartridge
50 ml dual cartridge 200 ml dual cartridge 200 ml dual cartridge
200 ml dual cartridge 1 kg jerry cans
400 ml dual cartridge 20 kg pails
20 kg pails
Solution
Your application
9
Gap filling Medium viscosity High viscosity Kneadable stick
3463 A&B
3455 A&B3450 A&B9450 A&B
Loctite
®
Hysol
®
9450 A&B
• Non-sag paste
• Translucent
• Fast curing
Loctite
®
Hysol
®
9450 A&B is a
five-minute, 2K-Epoxy adhesive,
suitable for a wide variety of
substrates including metals,
ceramic, glass and most
plastics. Ideal for gap filling
and vertical applications.
Loctite
®
Hysol
®
3450 A&B
• Medium viscosity
• Grindable
• High strength
Loctite
®
Hysol
®
3450 A&B is a
five-minute, 2K-Epoxy adhesive,
suitable where large gaps are
present. Ideal for bonding and
filling damaged components.
Loctite
®
Hysol
®
3455 A&B
• Non-sag paste
• Grindable
• High strength
Loctite
®
Hysol
®
3455 A&B is a
five-minute, 2K-Epoxy paste,
suitable for repairing and
rebuilding worn metal parts.
Loctite
®
Hysol
®
3463 A&B
Metal Magic Steel™ Stick
• Steel filled kneadable stick
• Cures under water
• NSF approved
(for potable water)
Loctite
®
Hysol
®
3463 A&B Metal
Magic Steel™ Stick is a rapid cure,
2K-Epoxy adhesive, suitable for
emergency metal repairs.
Ideal for sealing leaking tanks and
pipes, filling oversized bolt holes,
smoothing welds and repairing
small cracks in castings.
2K-Epoxy 2K-Epoxy 2K-Epoxy 2K-Epoxy
1:1 1:1 1:1 1:1
100 : 92 100 : 105 100 : 106 100 : 100
4 min. 4 min. 8 min. 3 min.
13 min. 12 min. 120 min. 10 min.
Translucent Black Grey Dark grey
200 Pa.s 35 Pa.s 100 Pa.s Putty
23 N/mm
2
25 N/mm
2
19 N/mm
2
6.8 N/mm
2
<1N/mm 1.5 N/mm 1.5 N/mm < 1 N/mm
-55°C to 100 °C up to 100 °C up to 100 °C up to 100 °C
50 ml dual cartridge 25 ml twin syringe 24 ml twin syringe 50 g stick
200 ml dual cartridge 114 g stick
400 ml dual cartridge
Metal repair
10
Gel time @ 120 °C
Cure time @ 120 °C or higher; see technical datasheet
Loctite
®
Hysol
®
3425 A&B
• Non-sag paste
• Extended working life
• Excellent environment resistance
Loctite
®
Hysol
®
3425 A&B is a
toughened, 2K-Epoxy adhesive
for bonding large surfaces
requiring a long open time.
Ideal for gap filling and vertical
bonding of metals and rigid
plastics.
Loctite
®
Hysol
®
9466 A&B
• Medium viscosity
• Low density – SG = 1.0
• High strength
Loctite
®
Hysol
®
9466 A&B is a
toughened, 2K-Epoxy adhesive,
suitable for multi purpose
applications requiring long open
time and high bonding strength.
Ideal for a wide variety of
substrates like metals, ceramic
and most plastics.
Loctite
®
Hysol
®
Toughened epoxies
Your application
Extended working life
Gap filling Multi purpose
9466 A&B3425 A&B
Description 2K-Epoxy 2K-Epoxy
Mix ratio by volume (A:B) 1:1 2:1
Mix ratio by weight (A:B) 100 : 100 100 : 50
Working life 120 min. 60 min.
Fixture time 240 min. 180 min.
Colour Off-white Off-white
Viscosity 1,000 Pa.s 30 Pa.s
Shear strength (GBMS) 28 N/mm
2
37 N/mm
2
Peel strength (GBMS) 2.0 N/mm 8.0 N/mm
Operating temperature -55 °C to 120 °C -55 °C to 120 °C
Pack sizes 50 ml dual cartridge 50 ml dual cartridge
200 ml dual cartridge 400 ml dual cartridge
400 ml dual cartridge 1 kg tubs
1 kg tubs 20 kg pails
20 kg pails
Solution
11
Loctite
®
Hysol
®
9461 A&B
• Non-sag paste
• Heat accelerated
(4 min. @ 120 °C)
• High peel strength
• Excellent low temperature
properties
Loctite
®
Hysol
®
9461 A&B is a
toughened, 2K-Epoxy adhesive,
suitable for applications requiring
gap filling and high peel strength.
Ideal for bonding dissimilar
substrates like GRP, SMC and
composites.
Loctite
®
Hysol
®
9464 A&B
• Non-sag paste
• Heat accelerated
(4 min. @ 120 °C)
• Fast handling strength
• Excellent low temperature
properties
Loctite
®
Hysol
®
9464 A&B is a
toughened, 2K-Epoxy adhesive,
suitable for applications requiring
fast cure and high peel strength.
Ideal for bonding dissimilar
substrates like GRP, SMC and
composites.
Loctite
®
Hysol
®
9514
• Suitable for induction curing
• High shear and peel strength
• Excellent chemical resistance
• High temperature resistant
(200 °C)
Loctite
®
Hysol
®
9514 is a
toughened, 1K-Epoxy adhesive,
suitable for gap filling and
resistance to high operating
temperatures. Ideal for applications
requiring toughness such as filter
and magnet bonding.
Medium working life
Heat curing
Gap filling
Gap filling
Fast cure
High temperature
resistant
9514
9464 A&B9461 A&B
2K-Epoxy 2K-Epoxy 1K-Epoxy
1:1 1:1 Heat cure
100 : 100 100 : 100 Heat cure
40 min. 20 min. 5 min.
240 min. 180 min. 30 min.
Grey Grey Grey
270 Pa.s 270 Pa.s 1,480 Pa.s
24 N/mm
2
22 N/mm
2
46 N/mm
2
10.0 N/mm 10.5 N/mm 9.5 N/mm
-55°C to 120 °C -55 °C to 120 °C -55 °C to 200 °C
50 ml dual cartridge 50 ml dual cartridge 300 ml cartridge
400 ml dual cartridge 400 ml dual cartridge 20 kg pail
1 kg tubs 1 kg tubs
20 kg pails 20 kg pails
12
Multi purpose
Thermally conductive
potting
Thermally conductive
9497 A&B9492 A&B 9496 A&B
Gel time @ 120 °C
Cure time @ 120 °C
Loctite
®
Hysol
®
9492 A&B
• Medium viscosity
• Excellent chemical resistance
• High temperature resistant
(180 °C)
Loctite
®
Hysol
®
9492 A&B is a
high operating temperature
resistant, 2K-Epoxy adhesive,
suitable for multi purpose
applications. Ideal for bonding
electronic components and mesh
to frames.
Loctite
®
Hysol
®
9497 A&B
• Medium viscosity
• High thermal conductivity
• High compression strength
• High temperature resistant
(180 °C)
Loctite
®
Hysol
®
9497 A&B is a
thermally conductive, 2K-Epoxy
adhesive for high temperature
filling and bonding applications.
Ideal for heat dissipation.
Loctite
®
Hysol
®
9496 A&B
• Flowable
• Low shrinkage
• High thermal conductivety
Loctite
®
Hysol
®
9496 A&B is a
thermally conductive, 2K-Epoxy
adhesive for low stress
applications. Ideal for potting
electronic components.
Loctite
®
Hysol
®
High temperature epoxies
Your application
Room temperature curing
Description 2K-Epoxy 2K-Epoxy 2K-Epoxy
Mix ratio by volume (A:B) 2:1 6:1 2:1
Mix ratio by weight (A:B)
1
00 : 50
10
0:
7
100:50
Working life 15 min. 2 hrs 2 hrs
Fixture time 75 min. 8 hrs 8 hrs
Colour White Black Grey
Viscosity 30 Pa.s 2.5 Pa.s 30 Pa.s
Shear strength (GBMS) 20 N/mm
2
17 N/mm
2
20 N/mm
2
Shear strength @ 120 °C (GBMS) 4.2 N/mm
2
6.8 N/mm
2
6 N/mm
2
Operating temperature -55 °C to 180 °C -55 °C to 150 °C -55 °C to 180 °C
Pack sizes 50 ml dual cartridge 1 kg tubs 50 ml dual cartridge
400 ml dual cartridge 20 kg pails 400 ml dual cartridge
1 kg tubs 20 kg pails
20 kg pails
Solution
13
Multi purpose Gap filling
9502
Toughened
95149509
Loctite
®
Hysol
®
9535
• Self-levelling
• Fluorescent
• Biocompatablity tested
• Low temperature cure
(> 80 °C)
• High temperature resistant
(180 °C)
Loctite
®
Hysol
®
9535 is a high
operating temperature resistant,
1K-Epoxy adhesive, suitable for
multipurpose applications. Ideal
for low temperature or fast
curing requirements.
Loctite
®
Hysol
®
9509
• Self-levelling
• Roller coatable
• Excellent chemical resistance
• High temperature resistant
(180 °C)
Loctite
®
Hysol
®
9509 is a high
operating temperature resistant,
1K-Epoxy adhesive, suitable for
multi purpose applications. Ideal
for bonding magnets, oil filters
and under-bonnet parts.
Loctite
®
Hysol
®
9502
• Non-sag paste
• High strength
• Excellent chemical resistance
• High temperature resistant
(200 °C)
Loctite
®
Hysol
®
9502 is a high
operating temperature resistant,
1K-Epoxy adhesive, with excel-
lent gap filling suitable for a
wide variety of substrates. Ideal
for bonding magnets, oil filters
and under-bonnet parts.
Loctite
®
Hysol
®
9514
• Suitable for induction curing
• High shear and peel strength
• Excellent chemical resistance
• High temperature resistant
(200 °C)
Loctite
®
Hysol
®
9514 is a
toughened, 1K-Epoxy adhesive,
suitable for gap filling and
resistance to high operating
temperatures. Ideal for
applications requiring toughness
such as filter and magnet
bonding.
Heat curing
Low temperature
curing
9535
1K-Epoxy 1K-Epoxy 1K-Epoxy 1K-Epoxy
Heat cure Heat cure Heat cure Heat cure
Heat cure Heat cure Heat cure Heat cure
5 min.
5 min.
5 min.
5 min.
20 min.
30 min.
30 min.
30 min.
White Off-white Dark grey Grey
18 Pa.s 40 Pa.s 250 Pa.s 1.480 Pa.s
25 N/mm
2
29 N/mm
2
35 N/mm
2
46 N/mm
2
6 N/mm
2
25 N/mm
2
19 N/mm
2
20 N/mm
2
-55°C to 180 °C -55 °C to 180 °C -55 °C to 200 °C -55 °C to 200 °C
1l cartridge 300 ml cartridge 300 ml cartridge 300 ml cartridge
5l pail 20 kg pail
14
Your application
Steel
Fast curePourablePutty
3471 A&B
Metal Set S1
3472 A&B
Metal Set S2
3473 A&B
Metal Set S3
Loctite
®
Hysol
®
3471 A&B
Metal Set S1
• Steel putty
• Low shrinkage on cure (0.1 %)
Temperature resistant (120 °C)
Loctite
®
Hysol
®
3471 A&B is a
steel filled, non-sagging, 2K-
Epoxy adhesive for repairing and
rebuilding worn metal parts.
Ideal for repairing pipes and
castings as well as cracks in
housings and machine parts.
Loctite
®
Hysol
®
3472 A&B
Metal Set S2
• Steel liquid
• Low shrinkage on cure (0.1 %)
Temperature resistant (120 °C)
Loctite
®
Hysol
®
3472 A&B is a
pourable, steel filled, self-level-
ling 2K-Epoxy adhesive for
repairing and rebuilding worn
metal parts. Ideal for repairing
pipes and castings as well as
cracks in housings and machine
parts. Making of moulds,
models, tools and fixtures.
Loctite
®
Hysol
®
3473 A&B
Metal Set S3
• Steel putty
• Fast curing
Temperature resistant (120 °C)
Loctite
®
Hysol
®
3473 A&B is a
steel filled, non-sagging, 2K-
Epoxy adhesive for emergency
repairing and rebuilding worn
metal parts. Ideal for repairing
pipes and castings as well as
cracks in housings and machine
parts.
Loctite
®
Hysol
®
Metal-filled epoxies
Solution
Description 2K-Epoxy 2K-Epoxy 2K-Epoxy
Mix ratio by volume (A:B) 1:1 1:1 1:1
Mix ratio by weight (A:B) 100 :100 100 :100 100 :100
Working life 45 min. 45 min. 6 min.
Fixture time 180 min. 180 min. 15 min.
Colour Dark grey Grey Grey
Viscosity Putty Liquid Putty
Shear strength (GBMS) 20 N/mm
2
25 N/mm
2
20 N/mm
2
Compressive strength 70 N/mm
2
70 N/mm
2
60 N/mm
2
Operating temperature up to 120 °C up to 120 °C up to 120 °C
Pack sizes 500 g tub kit 500 g tub kit 500 g tub kit
15
Aluminium
Metallic pieces
under friction
Wear resistant
High temperature
resistant
Multi purpose
3475 A&B
Metal Set A1
3479 A&B
Metal Set HTA
3474 A&B
Metal Set M
Metallic pieces under
high compression
Putty
3478 A&B
Superior Metal
Loctite
®
Hysol
®
3475 A&B
Metal Set A1
• Aluminium putty
• Low shrinkage on cure (0.1 %)
Temperature resistant (120 °C)
Loctite
®
Hysol
®
3475 A&B is an
aluminium filled, non-sagging,
2K-Epoxy adhesive for repairing
and rebuilding worn metal parts.
Ideal for repairing castings and
cracks in housings and machine
parts.
Loctite
®
Hysol
®
3479 A&B
Metal Set HTA
• Aluminium putty
• Low shrinkage on cure (0.2 %)
• High temperature resistant
(190 °C)
Loctite
®
Hysol
®
3479 A&B is an
aluminium filled, non-sagging,
2K-Epoxy adhesive for repairing
and rebuilding worn metal parts
in high operating temperature
applications. Ideal for repairing
castings and cracks in housings
and machine parts.
Loctite
®
Hysol
®
3478 A&B
Superior Metal
• Steel putty
• Low shrinkage on cure (0.1 %)
• High compression strength
• High temperature strength
(120 °C)
Loctite
®
Hysol
®
3478 A&B is a
ferro-silicon filled, non-sagging,
2K-Epoxy adhesive, for repairing
and rebuilding worn metal parts
in areas under high compression
loads. Ideal for shafts, bearing
seats and parallel key
assemblies.
Loctite
®
Hysol
®
3474 A&B
Metal Set M
• Self-lubricating
• High wear resistant
Temperature resistant (120 °C)
Loctite
®
Hysol
®
3474 A&B is a
mineral filled, non-sagging,
2K-Epoxy adhesive which forms
a self-lubricating surface to
reduce sliding wear on moving
parts. Ideal for metallic surfaces
under friction.
2K-Epoxy 2K-Epoxy 2K-Epoxy 2K-Epoxy
1:1 1:1 4 :1 1:1
100 :100 100 :100 7.25 :1 100 :100
45 min. 40 min. 20 min. 45 min.
180 min. 150 min. 120 min. 180 min.
Grey Grey Dark grey Grey
Putty Putty Putty Putty
20 N/mm
2
20 N/mm
2
17 N/mm
2
20 N/mm
2
70 N/mm
2
90 N/mm
2
125 N/mm
2
70 N/mm
2
up to 120 °C up to 190 °C up to 120 °C up to 120 °C
500 g tub kit 500 g tub kit 450 g tub kit 500 g tub kit
16
Convenient Packaging
Detailed information about pack sizes
Loctite
®
Hysol
®
2K epoxies
To reduce wastage and control costs, two-component products are available in easy-to-use 50, 200 and 400 ml dual cartridges with
square mix-nozzles, designed for use with Loctite
®
manual and pneumatic dispensers. These compact mixers offer the highest mixing
efficiency as well as the lowest waste and pressure drop.
Two-component epoxies are also available in 1 and 20 kg packs for high volume applications.
• Some special products for emergency repairs, maintenance and high temperature applications are packed in manual mix twin syringes,
tub kits or kneadable sticks.
Loctite
®
Hysol
®
1K epoxies
One-component products are packed in convenient 300 ml and 1 l cartridges, designed for use with Loctite
®
handheld applicators and
automatic systems.
17
Loctite
®
Dispensing Equipment
Select the compatible dispensing solution
To increase the speed of production and provide accurate and consistent dispensing, Henkel offers a
complete range of Loctite
®
equipment for manual, semi-automatic as well as automated application of
epoxy products. The equipment range varies from simple hand-operated dispensers to fully automated
systems, each with a respective mixer nozzle and other accessories. The engineers and technicians at
Henkel have the expertise and experience to develop products and equipment, design prototypes, carry
out testing and evaluation, in addition to on-site consultation and support.
Handheld applicators
These ergonomically designed applicators applicators are made for the fast, precise, clean and economic dispensing of epoxy adhesives from
their original packages. Whether manual or pneumatic, they reduce waste and ensure safe handling. The selection of a Loctite
®
handheld
applicator is based on product type, package configuration and process requirements.
Automatic systems
An analysis of your production process will determine the most cost effective dispensing system and application method for your current
requirements. However, if you are planning to update your production process, Henkel can demonstrate the benefits of installing a flexible
system that can grow with your changing needs.
Manual Handguns for 2K products
Handheld manually operated applicators provide a convenient
method to apply product accurately with minimal waste.
Available for:
• 50 ml dual cartridges 1:1 & 2:1 (96001)
• 200 ml dual cartridges 1:1 & 2:1 (96003)
• 400 ml dual cartridges 1:1 & 2:1 (983438)
Pneumatic Handguns for 2K products
Handheld pneumatic applicators provide a convenient method to
apply a product accurately with minimal waste.
Available for:
• 50 ml dual cartridges 1:1 & 2:1 (97042)
• 200 ml dual cartridges 1:1 & 2:1 (983437)
• 400 ml dual cartridges 1:1 & 2:1 (983439)
18
Loctite
®
Dispensing Equipment
Select the compatible dispensing solution
Dual Cartridge Dispense System
Pneumatic ram system for prepackaged dual cartridge adhesive, designed for
automatic applications. The correct mix ratio is secured by design.
Consists of:
• 400 ml Dual Cartridge Pusher (983439)
• Refitting kit for pneumatic handgun (97543)
• Clamp shell (8954263)
• Mixer Pinch Valve (97141)
• Pinch tube insert (97541)
• Support tube for square mixer (97542)
• Adjustable aluminium stand (Q1000661)
• Precision control unit (97006)
The Loctite
®
Pinch Tube Valve (97141) attaches directly to the end of the square
mix nozzle. It provides no-drip shut off, using disposable pinch tube elements.
Twin Dispenser for 2K products
Volumetric mix dispenser, designed for semi-automatic and robotic applications
in conjunction with a double reservoir or pump system.
For mixing ratios 1:1 (97061) and 2:1 (97062)
Optional: Dispensing head heater (97534)
• Max. dispensed amount 8 ml
• Integrated controller
• Compact design
Supply option:
• Pressure tank with low level indictator (97108)
Dispense Units for 1K products
Clampshell design for easy and secure loading and unloading:
• 300 ml cartridges (97631)
Handheld, pneumatic powered applicators, which provide a convenient method
to apply a product accurately with minimal waste:
• 300 ml cartridges (97002)
19
1.
1.
2.
2.
3.
3.
4.
4.
Volumetric Dual
Gear Pump
Dispenser
For manual and semi-automated
product dispensing of flowable
self-levelling products from
containers. Used in combination
with handheld dispensing gun
and static mixer. All mixing ratios
for Loctite
®
Hysol
®
products
available.
• e.g. Dual Gear Pump
1:1 ratio (97690)
Dual Rotor
Pump Dispenser
Meter-mix dispensing system,
ideally suited for bead dispen-
sing of high viscosity products
from 1 kg cans. Includes a
handheld mix gun with static
mixer and suckback capability
to prevent run on. Minimum
dispensed shot size 1 ml.
• 97504
Dual Precision
Piston Dispenser
Volumetric meter-mix dispensing
system, suitable for filled and
unfilled, flowable products. All
mixing ratios for Loctite
®
Hysol
®
products available. Programmable
dispense volumes 1 to 33 ml per
shot.
• e.g. for semi and fully
automated dispensing
(97621)
Pail Pump
Systems
Dispense effectively high viscosity
pastes from 17 to 200 l containers.
These systems are very durable,
even in the toughest working
environments. They are typically
integrated into a complete dispen-
sing system for a single compo-
nent product, or used as a feed
system for multiple component
meter mix systems.
• e.g. Stainless Steel Extrusion
Pump 24:1 (97560)
Henkel is not only supplier of state-of-the-art dispense modules, but can also design and build complete
customized assembly stations. These can include robots, x/y-axis, rotary index tables and fully automatic
feed systems or a combination of standard modules and customized equipment.
For more information about adhesive application systems, dispensing equipment, and ordering information, please contact your local Technical support group.
20
Loctite
®
Dispensing Equipment
Select the compatible dispensing solution
Accessories
50 ml Square Mix Nozzle, Luer/Stepped Combo Tip, 115 mm Overall Length,
5.3 mm, 1:1, 2:1, 4:1 mix ratios, (10 pcs)
• 984569
200/400 ml Square Mix Nozzle, Stepped Tip, 130 mm Overall Length,
7.5 mm, 1:1, 2:1 mix ratios, (10 pcs)
• 984570
Luer-Lok Adapter for Mix Nozzles 984570 and 983443.
Allows for Dispense Needle Attachment, (10 pcs)
• 97298
Twin Dispenser Mix Nozzle, Stepped Tip, 135 mm Overall Length,
5.4 mm, 1:1, 2:1 mix ratios, (10 pcs)
• 97502
Twin Dispenser Mix Nozzle, Stepped Tip, 155 mm Overall Length,
6.5 mm, 1:1, 2:1 mix ratios, (10 pcs)
• 97503
Twin Dispenser Mix Nozzle, Luer-Lock Tip, 75 mm Overall Length,
3.2 mm, 1:1, 2:1 mix ratios, (50 pcs)
• 97286
50 ml Mix Nozzle, Stepped Tip, 115 mm Overall Length,
6.3 mm, 21 elem., 1:1, 2:1, 4:1 mix ratios (10 pcs)
• 98455
200/400 ml Mix Nozzle, Stepped Tip, 220 mm Overall Length,
8 mm, 24 elem., 1:1, 2:1 mix ratios (10 pcs)
• 98457
Support Tube for Square Mix Nozzle 984570 (1 pcs)
• 97542
Customised system solutions and equipment for dispensing from bulk containers available on request.
/