Loctite 9497 A&B User manual

Brand: Loctite

Model: 9497 A&B

Type: User manual

Structural Bonding

Solutions

Since the original development of a unique anaerobic

technology, Loctite

products have become vital components

in many of the machines and products that are at the core of

everyday life. Loctite

products are used in markets as diverse

as electronics, automotive, aerospace, biomedical and many

manufacturing industries.

With the addition of Loctite

Hysol

Epoxies to its product

family, Henkel offers a broad range of unique adhesives

which together with the company's commitment to quality

and service, makes Henkel the single source for a diverse

technology portfolio of industry-leading adhesives.

The Loctite

Hysol

range comprises one and two component

epoxies that offer improved clarity, less odour, better flow,

higher strength and greater durability than competitive

products. They are approved and specified by engineers and

designers worldwide for a wide range of bonding applications,

from aerospace to the electronics industry, from maintenance

to original equipment manufacturers. Close attention to

environmental issues means they can be shipped and used in

markets worldwide without compromising performance.

The strength of the Loctite

Hysol

product range is in its

ability to bond the broadest possible variety of substrates

including metals, glass, ceramic, wood and most plastics.

They cure rapidly at room or elevated temperatures and are

ideal for automated production processes to replace welding

and riveting with a corrosion free, reduced stress joint.

Henkel offers much more than outstanding products, it

provides solutions to many of industry’s biggest challenges.

Whether it is by reducing assembly costs, providing design and

application assistance or increasing the reliability of a process,

Henkel is dedicated to earning and keeping the trust of its

customers.

The Loctite

brand, part of the Henkel portfolio since

1997, is renowned for the excellence of its adhesives and

sealants. For more than fifty years it has been providing

solutions across the whole spectrum of adhesive technologies

and manufacturing processes.

With products and expertise in almost every segment of industry,

Henkel engineers and chemists know the importance of understanding both

the full scope of manufacturing processes as well as the complex challenges of very

specific needs. These needs are met with a deep chemical knowledge that enables Henkel to respond with

the most innovative solutions.

Advanced Solutions

Complete Product List

including ordering information

Convenient Packaging

Detailed information about pack sizes

Loctite

Dispensing Equipment

Select the compatible dispensing solution

Making the Right Choice

This comprehensive guide is designed to make it easy for you to select the right Loctite

Hysol

Epoxy adhesive

for a variety of applications. Simply select suitable adhesives for bonding particular substrates and compare the

characteristics of different products using the technical data. Choose the compatible dispensing equipment for

your pack size and see the product list for ordering information.

Application Selector Guide

to meet your individual requirements

Loctite

Hysol

High temperature epoxies

Loctite

Hysol

Toughened epoxies

Loctite

Hysol

Five-minute epoxies

Loctite

Hysol

General purpose epoxies

Loctite

Hysol

Metal-filled epoxies

Substrate Selector Guide

for an initial product recommendation

3421 A&B

3423 A&B

9481 A&B

9483 A&B

9484 A&B

9489 A&B

3430 A&B

9455 A&B

3422 A&B

9450 A&B

3450 A&B

3455 A&B

3463 A&B

3425 A&B

9466 A&B

9461 A&B

9464 A&B

9514

9496 A&B

9497 A&B

9492 A&B

9535

9509

9502

9514

6 8 10 12

Steel

Stainless steel

Zinc dichromate steel

Hot dipped galvanised steel

Aluminium

Copper

Brass

Thermoplastics

Thermoset plastics

GRP / SMC composites

Rubbers

Glass

Ceramic

Masonry

Wood

Loctite

Hysol

Five-minute

epoxies

Toughened

epoxies

High temperature

epoxies

Substrate Selector Guide

Loctite

Hysol

Epoxy adhesives bond a wide range of substrates.

Please refer to the chart below to select the best adhesive for your application. Each adhesive is colour coded to its product group.

Refer to the following pages for product description and typical properties of the recommended adhesive.

General purpose

epoxies

Page Page Page Page

Highly recommended

Recommended

• Thermoplastics:

ABS, Acrylic, PA, PC, PVC, SAN

• Thermoset plastics:

DAP, Epoxy, Phenolic, Polyester

• Rubbers:

Butyl, EPDM, Natural, Neoprene,

Nitrile, SBR

Henkel recommends that the selected product for your specific application is evaluated to determine suitability. If you require additional

information or advice, Henkel has technical personnel trained to provide on site design and engineering support, application testing, validation

and integration of dispensing and cure systems.

The Loctite

Hysol

range is part of an extensive range of high-performance adhesives and sealants designed for industrial use. This includes

anaerobic, cyanoacrylate, light curing and specialised silicone adhesives. For more information on the complete range of Loctite

products

please contact Henkel or visit the web site at www.loctite.com.

for an initial product recommendation

6 8 10 12 14

Your application?

General

purpose

epoxies

Five-minute

epoxies

Toughened

epoxies

High

temperature

epoxies

Metal-filled

epoxies

Application Selector Guide

to meet your individual requirements

Loctite

Hysol

Epoxy adhesives for a variety of applications

General purpose epoxies are suitable for a wide range of general and flexible bonding applications. Five-minute epoxies are fast curing

and ideal for multi-purpose use or metal repair where a rapid cure is required. Toughened epoxies offer exceptional strength and impact

resistance, while High temperature epoxies are designed for use up to 180 °C. For the repair of worn or damaged parts, Metal-filled

epoxies provide the perfect solution. The range also includes ultra clear products for bonding transparent substrates, adhesives with an

extended working life for large areas as well as paste adhesives for gap filling and vertical applications.

• Multi purpose

adhesives for

general bonding

applications?

• Ultra clear

adhesives for

transparent

bond lines?

• Flexible

adhesives for

low stress

bonding of

plastics and

dissimilar

substrates?

• Rapid cure for a

fast fixture time?

• Ultra clear

adhesives for

fast transparent

bonding?

• Emergency repair

of metal parts

like pipes and

tanks?

• Highest shear

and peel

strength?

• Excellent impact

resistance?

• Adhesives for

bonding high

performance

composites like

GRP and CFRP?

• Resistance to

high operating

temperatures?

• One component

heat curing?

• High thermal

conductivity?

• Rebuild and

restore worn and

damaged metal

parts?

• Repair metal

pipes and

castings?

• Form moulds,

tools, fixtures

and models?

• Reduce sliding

wear on moving

parts?

Page Page Page Page Page



Solution

Description 2K-Epoxy 2K-Epoxy

Mix ratio by volume (A:B) 1:1 1:1

Mix ratio by weight (A:B) 100 : 90 100 : 70

Working life 180 min. 70 min.

Fixture time 240 min. 180 min.

Colour Clear amber Grey

Viscosity 40 Pa.s 300 Pa.s

Shear strength (GBMS) 23 N/mm

17 N/mm

Peel strength (GBMS) 2.5 N/mm 2.7 N/mm

Operating temperature -55 °C to 120 °C -55 °C to 120 °C

Pack sizes 50 ml dual cartridge 50 ml dual cartridge

200 ml dual cartridge 200 ml dual cartridge

400 ml dual cartridge 400 ml dual cartridge

1 kg tubs 1 kg tubs

20 kg pails 20 kg pails

3421 A&B 3423 A&B

Your application

General bonding

Medium viscosity Non-sag paste

Loctite

Hysol

3421 A&B

• Medium viscosity

• Extended working life

• Excellent humidity resistance

Loctite

Hysol

3421 A&B is a

general purpose, 2K-Epoxy

adhesive for bonding large

surfaces which require a long

open time. Ideal for bonding

metals, plastics and most other

surfaces which will be subjected

to high humidity environments.

Loctite

Hysol

3423 A&B

• Non-sag paste

• Medium working life

• Excellent chemical resistance

Loctite

Hysol

3423 A&B is a

general purpose, 2K-Epoxy

adhesive, suitable for gap filling

and vertical applications. Ideal

for bonding metal components.

Loctite

Hysol

General purpose epoxies

2K-Epoxy 2K-Epoxy 2K-Epoxy 2K-Epoxy

2.7:1 (2:1 cartridges) 2:1 1:1 1:1

100 : 33 100:46 100:85 100:85

60 min. 30 min. 40 min. 100 min.

300 min. 210 min. 180 min. 300 min.

Clear Ultra clear Grey Grey

50 Pa.s 9.0 Pa.s 70 Pa.s 45 Pa.s

19 N/mm

23 N/mm

25 N/mm

10 N/mm

1.0 N/mm 1.5 N/mm 1.3 N/mm 2.0 N/mm

-55°C to 120 °C -55 °C to 150 °C -55 °C to 120 °C -55 °C to 120 °C

50 ml dual cartridge 50 ml dual cartridge 50 ml dual cartridge 50 ml dual cartridge

400 ml dual cartridge 400 ml dual cartridge 400 ml dual cartridge 400 ml dual cartridge

1 kg tubs 1 kg tubs 1 kg tubs 1 kg tubs

20 kg pails 20 kg pails 20 kg pails 20 kg pails

9483 A&B9481 A&B 9484 A&B 9489 A&B

Flexible bondingClear bonding

Light paste Flowable

Medium

working life

Extended

working life

Loctite

Hysol

9481 A&B

• Light paste

• Long working life

• Multi purpose

Loctite

Hysol

9481 A&B is a

general purpose, 2K-Epoxy

adhesive, suitable for a wide

variety of substrates including

metals, ceramic, glass and most

plastics. Ideal for bonding fibre

optics and printed circuit boards.

Loctite

Hysol

9483 A&B

• Flowable

• Ultra clear

• Low moisture absorption

Loctite

Hysol

9483 A&B is a

general purpose, 2K-Epoxy

adhesive, suitable for bonding

and potting where optical clarity

and high strength are required.

Ideal for bonding decorative

panels and displays.

Loctite

Hysol

9484 A&B

• Medium working life

• Flexible (elongation: ~ 20 %)

• High impact resistance

Loctite

Hysol

9484 A&B is a

general purpose, 2K-Epoxy

adhesive, suitable for low stress

and high impact resistant bonding.

Ideal for bonding dissimilar

substrates like GRP, SMC and

composite elements.

Loctite

Hysol

9489 A&B

• Extended working life

• Flexible (elongation: ~ 60 %)

• High impact resistance

Loctite

Hysol

9489 A&B is a

general purpose, 2K-Epoxy

adhesive, suitable for low stress

and high impact resistant bonding

of large surfaces. Ideal for bonding

dissimilar substrates like GRP, SMC

and composite elements.

Flowable

Toughened Flowable Medium viscosity

3422 A&B9455 A&B3430 A&B

Multi purpose

Loctite

Hysol

3430 A&B

• Medium viscosity

• Ultra clear

• Toughened

• Water resistant

Loctite

Hysol

3430 A&B is a

five-minute, 2K-Epoxy adhesive,

suitable for applications

requiring an optically clear bond

line. Ideal for bonding glass,

decorative panels and displays

and general DIY applications.

Loctite

Hysol

9455 A&B

• Flowable

• Ultra clear

• Flexible (elongation: ~ 80 %)

• UV resistant

Loctite

Hysol

9455 A&B is a

five-minute, 2K-Epoxy adhesive,

which forms a clear bondline

with good flexibility and peel

resistance. Ideal for bonding and

potting of optical components

like sensors and lenses.

Loctite

Hysol

3422 A&B

• Medium viscosity

• Fast curing

• High strength

• Water resistant

Loctite

Hysol

3422 A&B is a

five-minute, 2K-Epoxy adhesive,

suitable for a wide variety of

substrates including metals,

ceramic, glass and most plastics.

Loctite

Hysol

Five-minute epoxies

Description 2K-Epoxy 2K-Epoxy 2K-Epoxy

Mix ratio by volume (A:B) 1:1 1:1 1:1

Mix ratio by weight (A:B) 100 : 100 100 : 105 100 : 100

Working life 4 min. 3 min. 3 min.

Fixture time 12 min. 15 min. 7 min.

Colour Ultra clear Ultra clear Pale yellow

Viscosity 25 Pa.s 3.2 Pa.s 50 Pa.s

Shear strength (GBMS) 22 N/mm

14 N/mm

18 N/mm

Peel strength (GBMS) 1.5 N/mm 1.8 N/mm 1 N/mm

Operating temperature - 55 °C to 100 °C -55 °C to 100 °C -55 °C to 100 °C

Pack sizes 24 ml twin syringe 50 ml dual cartridge 50 ml dual cartridge

50 ml dual cartridge 200 ml dual cartridge 200 ml dual cartridge

200 ml dual cartridge 1 kg jerry cans

400 ml dual cartridge 20 kg pails

20 kg pails

Solution

Your application

Gap filling Medium viscosity High viscosity Kneadable stick

3463 A&B

3455 A&B3450 A&B9450 A&B

Loctite

Hysol

9450 A&B

• Non-sag paste

• Translucent

• Fast curing

Loctite

Hysol

9450 A&B is a

five-minute, 2K-Epoxy adhesive,

suitable for a wide variety of

substrates including metals,

ceramic, glass and most

plastics. Ideal for gap filling

and vertical applications.

Loctite

Hysol

3450 A&B

• Medium viscosity

• Grindable

• High strength

Loctite

Hysol

3450 A&B is a

five-minute, 2K-Epoxy adhesive,

suitable where large gaps are

present. Ideal for bonding and

filling damaged components.

Loctite

Hysol

3455 A&B

• Non-sag paste

• Grindable

• High strength

Loctite

Hysol

3455 A&B is a

five-minute, 2K-Epoxy paste,

suitable for repairing and

rebuilding worn metal parts.

Loctite

Hysol

3463 A&B

Metal Magic Steel™ Stick

• Steel filled kneadable stick

• Cures under water

• NSF approved

(for potable water)

Loctite

Hysol

3463 A&B Metal

Magic Steel™ Stick is a rapid cure,

2K-Epoxy adhesive, suitable for

emergency metal repairs.

Ideal for sealing leaking tanks and

pipes, filling oversized bolt holes,

smoothing welds and repairing

small cracks in castings.

2K-Epoxy 2K-Epoxy 2K-Epoxy 2K-Epoxy

1:1 1:1 1:1 1:1

100 : 92 100 : 105 100 : 106 100 : 100

4 min. 4 min. 8 min. 3 min.

13 min. 12 min. 120 min. 10 min.

Translucent Black Grey Dark grey

200 Pa.s 35 Pa.s 100 Pa.s Putty

23 N/mm

25 N/mm

19 N/mm

6.8 N/mm

<1N/mm 1.5 N/mm 1.5 N/mm < 1 N/mm

-55°C to 100 °C up to 100 °C up to 100 °C up to 100 °C

50 ml dual cartridge 25 ml twin syringe 24 ml twin syringe 50 g stick

200 ml dual cartridge 114 g stick

400 ml dual cartridge

Metal repair

 Gel time @ 120 °C

 Cure time @ 120 °C or higher; see technical datasheet

Loctite

Hysol

3425 A&B

• Non-sag paste

• Extended working life

• Excellent environment resistance

Loctite

Hysol

3425 A&B is a

toughened, 2K-Epoxy adhesive

for bonding large surfaces

requiring a long open time.

Ideal for gap filling and vertical

bonding of metals and rigid

plastics.

Loctite

Hysol

9466 A&B

• Medium viscosity

• Low density – SG = 1.0

• High strength

Loctite

Hysol

9466 A&B is a

toughened, 2K-Epoxy adhesive,

suitable for multi purpose

applications requiring long open

time and high bonding strength.

Ideal for a wide variety of

substrates like metals, ceramic

and most plastics.

Loctite

Hysol

Toughened epoxies

Your application

Extended working life

Gap filling Multi purpose

9466 A&B3425 A&B

Description 2K-Epoxy 2K-Epoxy

Mix ratio by volume (A:B) 1:1 2:1

Mix ratio by weight (A:B) 100 : 100 100 : 50

Working life 120 min. 60 min.

Fixture time 240 min. 180 min.

Colour Off-white Off-white

Viscosity 1,000 Pa.s 30 Pa.s

Shear strength (GBMS) 28 N/mm

37 N/mm

Peel strength (GBMS) 2.0 N/mm 8.0 N/mm

Operating temperature -55 °C to 120 °C -55 °C to 120 °C

Pack sizes 50 ml dual cartridge 50 ml dual cartridge

200 ml dual cartridge 400 ml dual cartridge

400 ml dual cartridge 1 kg tubs

1 kg tubs 20 kg pails

20 kg pails



Solution

Loctite

Hysol

9461 A&B

• Non-sag paste

• Heat accelerated

(4 min. @ 120 °C)

• High peel strength

• Excellent low temperature

properties

Loctite

Hysol

9461 A&B is a

toughened, 2K-Epoxy adhesive,

suitable for applications requiring

gap filling and high peel strength.

Ideal for bonding dissimilar

substrates like GRP, SMC and

composites.

Loctite

Hysol

9464 A&B

• Non-sag paste

• Heat accelerated

(4 min. @ 120 °C)

• Fast handling strength

• Excellent low temperature

properties

Loctite

Hysol

9464 A&B is a

toughened, 2K-Epoxy adhesive,

suitable for applications requiring

fast cure and high peel strength.

Ideal for bonding dissimilar

substrates like GRP, SMC and

composites.

Loctite

Hysol

9514

• Suitable for induction curing

• High shear and peel strength

• Excellent chemical resistance

• High temperature resistant

(200 °C)

Loctite

Hysol

9514 is a

toughened, 1K-Epoxy adhesive,

suitable for gap filling and

resistance to high operating

temperatures. Ideal for applications

requiring toughness such as filter

and magnet bonding.

Medium working life

Heat curing

Gap filling

Fast cure

High temperature

resistant

9514

9464 A&B9461 A&B

2K-Epoxy 2K-Epoxy 1K-Epoxy

1:1 1:1 Heat cure

100 : 100 100 : 100 Heat cure

40 min. 20 min. 5 min.



240 min. 180 min. 30 min.



Grey Grey Grey

270 Pa.s 270 Pa.s 1,480 Pa.s

24 N/mm

22 N/mm

46 N/mm

10.0 N/mm 10.5 N/mm 9.5 N/mm

-55°C to 120 °C -55 °C to 120 °C -55 °C to 200 °C

50 ml dual cartridge 50 ml dual cartridge 300 ml cartridge

400 ml dual cartridge 400 ml dual cartridge 20 kg pail

1 kg tubs 1 kg tubs

20 kg pails 20 kg pails

Multi purpose

Thermally conductive

potting

Thermally conductive

9497 A&B9492 A&B 9496 A&B

 Gel time @ 120 °C

 Cure time @ 120 °C

Loctite

Hysol

9492 A&B

• Medium viscosity

• Excellent chemical resistance

• High temperature resistant

(180 °C)

Loctite

Hysol

9492 A&B is a

high operating temperature

resistant, 2K-Epoxy adhesive,

suitable for multi purpose

applications. Ideal for bonding

electronic components and mesh

to frames.

Loctite

Hysol

9497 A&B

• Medium viscosity

• High thermal conductivity

• High compression strength

• High temperature resistant

(180 °C)

Loctite

Hysol

9497 A&B is a

thermally conductive, 2K-Epoxy

adhesive for high temperature

filling and bonding applications.

Ideal for heat dissipation.

Loctite

Hysol

9496 A&B

• Flowable

• Low shrinkage

• High thermal conductivety

Loctite

Hysol

9496 A&B is a

thermally conductive, 2K-Epoxy

adhesive for low stress

applications. Ideal for potting

electronic components.

Loctite

Hysol

High temperature epoxies

Your application

Room temperature curing

Description 2K-Epoxy 2K-Epoxy 2K-Epoxy

Mix ratio by volume (A:B) 2:1 6:1 2:1

Mix ratio by weight (A:B)

00 : 50

100:50

Working life 15 min. 2 hrs 2 hrs

Fixture time 75 min. 8 hrs 8 hrs

Colour White Black Grey

Viscosity 30 Pa.s 2.5 Pa.s 30 Pa.s

Shear strength (GBMS) 20 N/mm

17 N/mm

20 N/mm

Shear strength @ 120 °C (GBMS) 4.2 N/mm

6.8 N/mm

6 N/mm

Operating temperature -55 °C to 180 °C -55 °C to 150 °C -55 °C to 180 °C

Pack sizes 50 ml dual cartridge 1 kg tubs 50 ml dual cartridge

400 ml dual cartridge 20 kg pails 400 ml dual cartridge

1 kg tubs 20 kg pails

20 kg pails

Solution

Multi purpose Gap filling

9502

Toughened

95149509

Loctite

Hysol

9535

• Self-levelling

• Fluorescent

• Biocompatablity tested

• Low temperature cure

(> 80 °C)

• High temperature resistant

(180 °C)

Loctite

Hysol

9535 is a high

operating temperature resistant,

1K-Epoxy adhesive, suitable for

multipurpose applications. Ideal

for low temperature or fast

curing requirements.

Loctite

Hysol

9509

• Self-levelling

• Roller coatable

• Excellent chemical resistance

• High temperature resistant

(180 °C)

Loctite

Hysol

9509 is a high

operating temperature resistant,

1K-Epoxy adhesive, suitable for

multi purpose applications. Ideal

for bonding magnets, oil filters

and under-bonnet parts.

Loctite

Hysol

9502

• Non-sag paste

• High strength

• Excellent chemical resistance

• High temperature resistant

(200 °C)

Loctite

Hysol

9502 is a high

operating temperature resistant,

1K-Epoxy adhesive, with excel-

lent gap filling suitable for a

wide variety of substrates. Ideal

for bonding magnets, oil filters

and under-bonnet parts.

Loctite

Hysol

9514

• Suitable for induction curing

• High shear and peel strength

• Excellent chemical resistance

• High temperature resistant

(200 °C)

Loctite

Hysol

9514 is a

toughened, 1K-Epoxy adhesive,

suitable for gap filling and

resistance to high operating

temperatures. Ideal for

applications requiring toughness

such as filter and magnet

bonding.

Heat curing

Low temperature

curing

9535

1K-Epoxy 1K-Epoxy 1K-Epoxy 1K-Epoxy

Heat cure Heat cure Heat cure Heat cure

5 min.



5 min.



5 min.



5 min.



20 min.



30 min.



30 min.



30 min.



White Off-white Dark grey Grey

18 Pa.s 40 Pa.s 250 Pa.s 1.480 Pa.s

25 N/mm

29 N/mm

35 N/mm

46 N/mm

6 N/mm

25 N/mm

19 N/mm

20 N/mm

-55°C to 180 °C -55 °C to 180 °C -55 °C to 200 °C -55 °C to 200 °C

1l cartridge 300 ml cartridge 300 ml cartridge 300 ml cartridge

5l pail 20 kg pail

Your application

Steel

Fast curePourablePutty

3471 A&B

Metal Set S1

3472 A&B

Metal Set S2

3473 A&B

Metal Set S3

Loctite

Hysol

3471 A&B

Metal Set S1

• Steel putty

• Low shrinkage on cure (0.1 %)

• Temperature resistant (120 °C)

Loctite

Hysol

3471 A&B is a

steel filled, non-sagging, 2K-

Epoxy adhesive for repairing and

rebuilding worn metal parts.

Ideal for repairing pipes and

castings as well as cracks in

housings and machine parts.

Loctite

Hysol

3472 A&B

Metal Set S2

• Steel liquid

• Low shrinkage on cure (0.1 %)

• Temperature resistant (120 °C)

Loctite

Hysol

3472 A&B is a

pourable, steel filled, self-level-

ling 2K-Epoxy adhesive for

repairing and rebuilding worn

metal parts. Ideal for repairing

pipes and castings as well as

cracks in housings and machine

parts. Making of moulds,

models, tools and fixtures.

Loctite

Hysol

3473 A&B

Metal Set S3

• Steel putty

• Fast curing

• Temperature resistant (120 °C)

Loctite

Hysol

3473 A&B is a

steel filled, non-sagging, 2K-

Epoxy adhesive for emergency

repairing and rebuilding worn

metal parts. Ideal for repairing

pipes and castings as well as

cracks in housings and machine

parts.

Loctite

Hysol

Metal-filled epoxies

Solution

Description 2K-Epoxy 2K-Epoxy 2K-Epoxy

Mix ratio by volume (A:B) 1:1 1:1 1:1

Mix ratio by weight (A:B) 100 :100 100 :100 100 :100

Working life 45 min. 45 min. 6 min.

Fixture time 180 min. 180 min. 15 min.

Colour Dark grey Grey Grey

Viscosity Putty Liquid Putty

Shear strength (GBMS) 20 N/mm

25 N/mm

20 N/mm

Compressive strength 70 N/mm

70 N/mm

60 N/mm

Operating temperature up to 120 °C up to 120 °C up to 120 °C

Pack sizes 500 g tub kit 500 g tub kit 500 g tub kit

Aluminium

Metallic pieces

under friction

Wear resistant

High temperature

resistant

Multi purpose

3475 A&B

Metal Set A1

3479 A&B

Metal Set HTA

3474 A&B

Metal Set M

Metallic pieces under

high compression

Putty

3478 A&B

Superior Metal

Loctite

Hysol

3475 A&B

Metal Set A1

• Aluminium putty

• Low shrinkage on cure (0.1 %)

• Temperature resistant (120 °C)

Loctite

Hysol

3475 A&B is an

aluminium filled, non-sagging,

2K-Epoxy adhesive for repairing

and rebuilding worn metal parts.

Ideal for repairing castings and

cracks in housings and machine

parts.

Loctite

Hysol

3479 A&B

Metal Set HTA

• Aluminium putty

• Low shrinkage on cure (0.2 %)

• High temperature resistant

(190 °C)

Loctite

Hysol

3479 A&B is an

aluminium filled, non-sagging,

2K-Epoxy adhesive for repairing

and rebuilding worn metal parts

in high operating temperature

applications. Ideal for repairing

castings and cracks in housings

and machine parts.

Loctite

Hysol

3478 A&B

Superior Metal

• Steel putty

• Low shrinkage on cure (0.1 %)

• High compression strength

• High temperature strength

(120 °C)

Loctite

Hysol

3478 A&B is a

ferro-silicon filled, non-sagging,

2K-Epoxy adhesive, for repairing

and rebuilding worn metal parts

in areas under high compression

loads. Ideal for shafts, bearing

seats and parallel key

assemblies.

Loctite

Hysol

3474 A&B

Metal Set M

• Self-lubricating

• High wear resistant

• Temperature resistant (120 °C)

Loctite

Hysol

3474 A&B is a

mineral filled, non-sagging,

2K-Epoxy adhesive which forms

a self-lubricating surface to

reduce sliding wear on moving

parts. Ideal for metallic surfaces

under friction.

2K-Epoxy 2K-Epoxy 2K-Epoxy 2K-Epoxy

1:1 1:1 4 :1 1:1

100 :100 100 :100 7.25 :1 100 :100

45 min. 40 min. 20 min. 45 min.

180 min. 150 min. 120 min. 180 min.

Grey Grey Dark grey Grey

Putty Putty Putty Putty

20 N/mm

17 N/mm

20 N/mm

70 N/mm

90 N/mm

125 N/mm

70 N/mm

up to 120 °C up to 190 °C up to 120 °C up to 120 °C

500 g tub kit 500 g tub kit 450 g tub kit 500 g tub kit

Convenient Packaging

Detailed information about pack sizes

Loctite

Hysol

2K epoxies

• To reduce wastage and control costs, two-component products are available in easy-to-use 50, 200 and 400 ml dual cartridges with

square mix-nozzles, designed for use with Loctite

manual and pneumatic dispensers. These compact mixers offer the highest mixing

efficiency as well as the lowest waste and pressure drop.

• Two-component epoxies are also available in 1 and 20 kg packs for high volume applications.

• Some special products for emergency repairs, maintenance and high temperature applications are packed in manual mix twin syringes,

tub kits or kneadable sticks.

Loctite

Hysol

1K epoxies

One-component products are packed in convenient 300 ml and 1 l cartridges, designed for use with Loctite

handheld applicators and

automatic systems.

Loctite

Dispensing Equipment

Select the compatible dispensing solution

To increase the speed of production and provide accurate and consistent dispensing, Henkel offers a

complete range of Loctite

equipment for manual, semi-automatic as well as automated application of

epoxy products. The equipment range varies from simple hand-operated dispensers to fully automated

systems, each with a respective mixer nozzle and other accessories. The engineers and technicians at

Henkel have the expertise and experience to develop products and equipment, design prototypes, carry

out testing and evaluation, in addition to on-site consultation and support.

Handheld applicators

These ergonomically designed applicators applicators are made for the fast, precise, clean and economic dispensing of epoxy adhesives from

their original packages. Whether manual or pneumatic, they reduce waste and ensure safe handling. The selection of a Loctite

handheld

applicator is based on product type, package configuration and process requirements.

Automatic systems

An analysis of your production process will determine the most cost effective dispensing system and application method for your current

requirements. However, if you are planning to update your production process, Henkel can demonstrate the benefits of installing a flexible

system that can grow with your changing needs.

Manual Handguns for 2K products

Handheld manually operated applicators provide a convenient

method to apply product accurately with minimal waste.

Available for:

• 50 ml dual cartridges 1:1 & 2:1 (96001)

• 200 ml dual cartridges 1:1 & 2:1 (96003)

• 400 ml dual cartridges 1:1 & 2:1 (983438)

Pneumatic Handguns for 2K products

Handheld pneumatic applicators provide a convenient method to

apply a product accurately with minimal waste.

Available for:

• 50 ml dual cartridges 1:1 & 2:1 (97042)

• 200 ml dual cartridges 1:1 & 2:1 (983437)

• 400 ml dual cartridges 1:1 & 2:1 (983439)

Loctite

Dispensing Equipment

Select the compatible dispensing solution

Dual Cartridge Dispense System

Pneumatic ram system for prepackaged dual cartridge adhesive, designed for

automatic applications. The correct mix ratio is secured by design.

Consists of:

• 400 ml Dual Cartridge Pusher (983439)

• Refitting kit for pneumatic handgun (97543)

• Clamp shell (8954263)

• Mixer Pinch Valve (97141)

• Pinch tube insert (97541)

• Support tube for square mixer (97542)

• Adjustable aluminium stand (Q1000661)

• Precision control unit (97006)

The Loctite

Pinch Tube Valve (97141) attaches directly to the end of the square

mix nozzle. It provides no-drip shut off, using disposable pinch tube elements.

Twin Dispenser for 2K products

Volumetric mix dispenser, designed for semi-automatic and robotic applications

in conjunction with a double reservoir or pump system.

For mixing ratios 1:1 (97061) and 2:1 (97062)

Optional: Dispensing head heater (97534)

• Max. dispensed amount 8 ml

• Integrated controller

• Compact design

Supply option:

• Pressure tank with low level indictator (97108)

Dispense Units for 1K products

Clampshell design for easy and secure loading and unloading:

• 300 ml cartridges (97631)

Handheld, pneumatic powered applicators, which provide a convenient method

to apply a product accurately with minimal waste:

• 300 ml cartridges (97002)

Volumetric Dual

Gear Pump

Dispenser

For manual and semi-automated

product dispensing of flowable

self-levelling products from

containers. Used in combination

with handheld dispensing gun

and static mixer. All mixing ratios

for Loctite

Hysol

products

available.

• e.g. Dual Gear Pump

1:1 ratio (97690)

Dual Rotor

Pump Dispenser

Meter-mix dispensing system,

ideally suited for bead dispen-

sing of high viscosity products

from 1 kg cans. Includes a

handheld mix gun with static

mixer and suckback capability

to prevent run on. Minimum

dispensed shot size 1 ml.

• 97504

Dual Precision

Piston Dispenser

Volumetric meter-mix dispensing

system, suitable for filled and

unfilled, flowable products. All

mixing ratios for Loctite

Hysol

products available. Programmable

dispense volumes 1 to 33 ml per

shot.

• e.g. for semi and fully

automated dispensing

(97621)

Pail Pump

Systems

Dispense effectively high viscosity

pastes from 17 to 200 l containers.

These systems are very durable,

even in the toughest working

environments. They are typically

integrated into a complete dispen-

sing system for a single compo-

nent product, or used as a feed

system for multiple component

meter mix systems.

• e.g. Stainless Steel Extrusion

Pump 24:1 (97560)

Henkel is not only supplier of state-of-the-art dispense modules, but can also design and build complete

customized assembly stations. These can include robots, x/y-axis, rotary index tables and fully automatic

feed systems or a combination of standard modules and customized equipment.

For more information about adhesive application systems, dispensing equipment, and ordering information, please contact your local Technical support group.

Loctite

Dispensing Equipment

Select the compatible dispensing solution

Accessories

50 ml Square Mix Nozzle, Luer/Stepped Combo Tip, 115 mm Overall Length,

5.3 mm, 1:1, 2:1, 4:1 mix ratios, (10 pcs)

• 984569

200/400 ml Square Mix Nozzle, Stepped Tip, 130 mm Overall Length,

7.5 mm, 1:1, 2:1 mix ratios, (10 pcs)

• 984570

Luer-Lok Adapter for Mix Nozzles 984570 and 983443.

Allows for Dispense Needle Attachment, (10 pcs)

• 97298

Twin Dispenser Mix Nozzle, Stepped Tip, 135 mm Overall Length,

5.4 mm, 1:1, 2:1 mix ratios, (10 pcs)

• 97502

Twin Dispenser Mix Nozzle, Stepped Tip, 155 mm Overall Length,

6.5 mm, 1:1, 2:1 mix ratios, (10 pcs)

• 97503

Twin Dispenser Mix Nozzle, Luer-Lock Tip, 75 mm Overall Length,

3.2 mm, 1:1, 2:1 mix ratios, (50 pcs)

• 97286

50 ml Mix Nozzle, Stepped Tip, 115 mm Overall Length,

6.3 mm, 21 elem., 1:1, 2:1, 4:1 mix ratios (10 pcs)

• 98455

200/400 ml Mix Nozzle, Stepped Tip, 220 mm Overall Length,

8 mm, 24 elem., 1:1, 2:1 mix ratios (10 pcs)

• 98457

Support Tube for Square Mix Nozzle 984570 (1 pcs)

• 97542

Customised system solutions and equipment for dispensing from bulk containers available on request.

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Loctite 9497 A&B User manual

Loctite 9497 A&B User manual

Loctite 9497 A&B User manual

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