ITT PHV Series User manual

ITT

Goulds Pumps

PHV – Packaged Hydrovar Series

Variable Speed Water Booster with

Vertical Multistage Pump and

Fused Disconnect

Engineered for life

Commercial Water

BPHV

Listed

C US

U

L

®

2

Goulds Pumps

PHV - Packaged Hydrovar Series

CONTENTS

Selection Chart …………………………………………………………………………………………… 3

Main Components ………………………………………………………………………………………… 4

Part Numbering …………………………………………………………………………………………… 5

Markets and Applications ……………………………………………………………………………… 6-8

Hydrovar Speciﬁcations / Listings ……………………………………………………………………… 9-11

Multi-Pump Example ……………………………………………………………………………………… 12

Operation / Selecting ……………………………………………………………………………………… 13

Fused Disconnect ………………………………………………………………………………………… 15

Motor Data ………………………………………………………………………………………………… 17

Variable Speed Curves ……………………………………………………………………………… 19-36

Technical Data - Pump Hydraulics ………………………………………………………………… 37-40

Dimensions / Weights ……………………………………………………………………………… 41-46

Technical Data - References …………………………………………………………………………

48-49

3

PHV SERIES SELECTION CHART (PACKAGED HYDROVAR)

HYDRAULIC PERFORMANCE RANGE AT 60 Hz

SSV FLOW

Pump Stage HP 0 GPM

5 7.5 10 12.5 15 17.5 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110

Model

HEAD IN FEET

1SV 6 2

300 279 265 247 226 200 173 142

1SV 9 3

442 416 395 369 338 300 259 212

1SV 15 5

732 692 657 615 564 505 436 359

2SV 5 2

217 211 206 200 196 189 182 174 156 135 112 85

2SV 8 3

353 340 331 325 315 304 292 279 249 215 178 136

2SV 13 5

586 560 546 530 513 493 473 451 400 347 286 219

2SV 16 7.5

710 687 671 654 634 611 585 559 496 426 344 254

3SV 2 2

124 123 122 120 118 115 111 107 103 98 92 85 79 71 63

3SV 4 5

245 245 244 241 237 231 217 208 197 186 173 159 143 128

3SV 7 7.5

440 435 430 423 414 403 390 377 360 343 323 303 280 256 229

3SV 9 10

565 559 552 544 530 518 503 484 464 441 415 388 358 326 292

3SV 13 15

817 809 801 788 772 750 730 703 673 639 603 562 519 470 419

4SV 2 5

149 149 149 149 148 146 145 143 141 139 136 133 130 126 123 118 114 109 105 99

4SV 4 7.5

300 300 300 300 300 295 291 286 283 277 272 265 258 250 242 233 223 213 203 191

4SV 7 15

530 530 530 530 523 518 512 504 497 487 478 465 451 439 423 407 388 371 352 332

SSV FLOW

Pump Stage HP 0 GPM

40 60 80 100 120 140 160 180 200 220 240 260 280 300 320

Model

HEAD IN FEET

33SV 1/0 5

110 110 109 108 105 102 96 91 84 76 68

33SV 2/2 7.5

163 163 161 157 152 144 135 124 112 97 81

33SV 2/0 10

222 222 220 216 210 202 193 181 168 153 137

33SV 3/0 15

334 334 330 323 314 302 288 272 253 231 206

46SV 1/0 10

124 121 119 117 114 110 107 103 98 93 88 82 75 69 62 55

46SV 2/0 15

253 249 246 242 238 232 226 220 213 204 196 186 176 165 153 140

NOTE: Head in feet is boost pressure.

4

Goulds Pumps

PHV - Packaged Hydrovar Series

MAIN COMPONENTS

of PHV Series constant pressure variable

speed system

• One multistage vertical pump, Goulds Pumps SSV series.

• Hydrovar

®

pump mounted variable speed drive

• Pressure transducer for constant pressure control,

connected to the Hydrovar drive.

• NEMA 4X fused disconnect panel with corrosion resistant

durable plastic; external on/off switch with lockout/tagout. Panel

is bracket mounted directly to pump.

• Electrical panel for control and protection, with casing made

of plastic material, NEMA 4X, equipped with:

– fast acting fuses. The panel is mounted on the electric pump

using a bracket.

The pump package comes pre-assembled and tested,

complete with operating instructions and panel wiring diagram.

1) Vertical multi-stage stainless pump

2) TEFC standard NEMA 2-pole motor

3) NEMA 4X fused disconnect panel

4) ITT Hydrovar

®

variable speed controller

5) cUL ﬂexible liquid tight conduit/wiring

6) Pressure transducer (sensor) with cable

7) Outdoor use

Listed

C US

U

L

®

“QCZJ7 Packaged Pumping System”

5

PART NUMBERING / IDENTIFICATION CODES — PHV SERIES

Option List in order shown:

P = Premium Efﬁciency F = Harmonic Filter T = 500 PSI Transducer

Reduced Stages (33-46SV Only) (can be 0, 1 or 2)*:

0 = 0 reduced 1 = 1 reduced 2 = 2 reduced

Number of Stages:

A = 1 E = 5 J = 9 N = 13 S = 17 Z = 24

B = 2 F = 6 K = 10 P = 14 T = 18

C = 3 G = 7 L = 11 Q = 15 V = 20

D = 4 H = 8 M = 12 R = 16 X = 22

Flange Type:

A = NPT Oval B = ANSI D = 316SS ANSI

Pump Model:

1 = 1SV 2 = 2SV 3 = 3SV 4 = 4SV

5 = 33SV 6 = 46SV 7 = 66SV 8 = 92SV

Voltage:

2 = 230V

4 = 460V

Hydrovar Type:

M = Master Controller

HP Rating:

02 = 2 HP 03 = 3 HP 05 = 5 HP

07 = 7½ HP 10 = 10 HP 15 = 15 HP

PHV - Series (SSV & Hydrovar Package)

Filter (optional):

Standard = Blank Residential = B

HP Rating:

02 = 2 HP 03 = 3 HP 05 = 5 HP

07 = 7 HP 10 = 10 HP 15 = 15 HP

Voltage:

2 = 230V 4 = 460V

Phase:

1 = Single Phase 3 = Three Phase

Type:

M = Master S = Single B = Basic

HV - Series

Notes:

1. Not all combinations are available. 4. Fuse box contains class J or equal fast acting fuses.

2. Standard motor is Baldor TEFC, 3 Phase, TC frame. 5. Tank, piping and valves sold separately.

3. Standard Hydrovar VSD is master - capable of multi-control. 6. Includes 300 PSI transducer.

Notes:

1. Not all combinations are

available.

2. Includes drive, mounting

hardware, 300 PSI tran-

sducer and conduit gland

and plugs.

* Notes: Indicates num-

ber of reduced diameter

impellers in the total staging.

(2 would indicate 2 reduced

diameter impellers.)

CAUTION: 500 PSI transdu-

cer measures accurately to

400 PSI. Pump, ﬂanges and

other piping system com-

ponents must also be rated

for the maximum system

pressure. See SSV technical

manual and other appropria-

te technical manuals to verify

all equipment is rated to

maximum system pressure.

HYDROVAR VARIABLE SPEED CONTROLLERS

Hydrovar variable speed drives are identiﬁed by the following code. The meaning of each digit in the product code

is shown below.

HV M 3 4 10

PACKAGED HYDROVAR VARIABLE SPEED SSV PRODUCT LINE NUMBERING SYSTEM

The various versions of the PHV line are identiﬁed by a product code number on the pump label. The number is

also the catalog number for the package. The meaning of each digit in the product code is shown below.

PHV 02 M 2 1 B E 0 P

6

Goulds Pumps

PHV - Packaged Hydrovar Series

PHV Series

SPECIFICATIONS

• Flow rate up to 320 GPM.

• Head up to 692’ TDH.

• Supply voltage:

1Ø, 230V ± 10% up to 3 HP.

3Ø, 400V ± 10% for 3 HP – 15 HP.

• Input Frequency: 50 or 60 Hz.

• External control voltage:

0-5 VDC; 0-10 VDC; 0-20 mA.

• Protection class

- panel: NEMA 4X.

- drive: NEMA 4 up to 15 HP.

- outdoor use.

• Maximum HP: 15 HP.

• Soft motor start.

• Vertical design pump:

- SV..T series (motor insulation

class, F, TEFC enclosure).

• Maximum operating pressure:

360 PSI for sets with SV..T electric

pumps.

• Maximum temperature of pumped

liquid: 180° F.

MARKETS AND APPLICATIONS

Booster

MARKETS SERVED

Sets

MUNICIPAL, COMMERCIAL, INDUSTRIAL

APPLICATIONS

• Water network supply in condominiums, ofﬁces, hotels,

shopping centers, factories, water treatment, process control.

• Water supply to agricultural water networks (e.g. irrigation).

• Variable ﬂow / demand applications requiring constant pressure control.

7

MARKETS AND APPLICATIONS

(continued)

WATER SUPPLY AND PRESSURE BOOSTING

• Pressure boosting in buildings, hotels,

residential complexes

• Pressure booster stations, supply of water networks

• Booster packages

WATER TREATMENT

• Ultraltration systems

• Reverse osmosis systems

• Water softeners and de-mineralization

• Distillation systems

• Filtration

LIGHT INDUSTRY

• Washing and cleaning plants (washing and degreasing of

mechanical parts, car and truck wash tunnels, washing of

electronic industry circuits)

• Commercial washers

• Fireghting system pumps

IRRIGATION AND AGRICULTURE

• Greenhouses

• Humidiers

• Sprinkler irrigation

HEATING, VENTILATION AND AIR CONDITIONING (HVAC)

• Cooling towers and systems

• Temperature control systems

• Refrigerators

• Induction heating

• Heat exchangers

• Boilers

• Water recirculation and heating

8

Goulds Pumps

PHV - Packaged Hydrovar Series

MARKETS AND APPLICATIONS

(continued)

MUNICIPAL, AGRICULTURAL, LIGHT INDUSTRY,

WATER TREATMENT, HEATING AND AIR CONDITIONING

APPLICATIONS

• Handling of water, free of suspended solids, in the municipal, industrial and agricultural markets

• Pressure boosting and water supply systems

• Fire ghting jockey pumps

• Irrigation systems

• Wash systems

• Water treatment plants: reverse osmosis

• Handling of moderately aggressive liquids, demineralized water, water and glycol, etc.

• Circulation of hot and cold water for heating, cooling and conditioning systems

• Boiler feed

SPECIFICATIONS

PUMP

The SSV pump is a non-self priming vertical multistage pump coupled to a standard motor.

The liquid end, located between the upper cover and the pump casing, is held in place by tie rods.

The pump casing is available with different conﬁgurations and connection types.

• Delivery: up to 600 GPM

• Head: up to 1200 feet

• Temperature of pumped liquid: -20ºF to 250ºF (-30ºC to 120ºC) standard version

• Maximum operating pressure – with oval anges: 230 PSI (15 bar)

– with round ﬂanges or Victaulic: 360 PSI (25 bar)

– SV33, 46: 230, 360 or 575 PSI (16, 25 or 40 bar)*

– SV 66, 92: 230 or 360 PSI (16 or 25 bar)*

• Direction of rotation: clockwise looking at the pump from the top down (marked with an

arrow on the adapter and on the coupling).

MOTOR

• Standard NEMA TC Frame motors totally enclosed fan cooled.

• Efciency is 75.5% or higher, Class “F” insulation

• 3500 RPM nominal

• Standard voltage:

• Single phase version: 115-208/230 V, 60 Hz up to 3 HP or 208-230 V for 5 HP

• Three phase version, 2 pole: 208-230/460 V, 60 Hz up to 75 HP

* Based on pump staging

9

MAIN CHARACTERISTICS OF FREQUENCY CONVERTERS USED IN THE

PHV BOOSTER SETS

The PHV series booster sets use a Hydrovar

®

variable frequency drive, an automatic device that adjusts the speed of the

electric pump in order to maintain constant pressure in the system.

Converters with power up to 30 HP can be mounted directly on

to the motor. Models with over 30 HP power, are designed for wall

mounting only. The pressure is measured by a pressure transmitter

which uses a standard 4..20 mA current signal. The system pressure

value can be read on the converter’s display. A simple user interface

allows you to set the desired pressure value for optimal adjustment,

as well as to view the operating data, such as the hours of

operation and any alarms triggered. Included diagnostic menu to view

temperature, current and voltage values facilitates diagnostics and

failure analisys. Indicator lights signal power status, pump running and

malfunctions.

A password is required to access sensitive settings that allow you

to program the Hydrovar in order to adapt it to any control

requirements, such as ﬂow resistance compensation, external

control, periodic testing and so on. When more than one pump is

used, the converters exchange information with each other through an

RS485 serial line which can connect up to 8 Hydrovar devices plus

one external unit for remote control. The Pump-link and Pump-watcher

dedicated systems, connected to the Hydrovar®, enable remote

control through a traditional telephone line or mobile telephony. A

serial port available as standard up to 15 HP allows you to control the

Hydrovar® converters from a Modbus

®

ﬁeld serial bus line.

The converter is equipped with two potential-free relays which can

be used for remote signalling of pump running and malfunction

status, plus a programmable voltage analogue output for signalling

the frequency or pressure. Standard version with two sensor inputs

for implementing of two actual values signals within one system (min/

max, difference) or for a second sensor for safety reasons. Speciﬁc

digital inputs are used for protection against water failure, motor

overtemperature, as well as for external enable signal and remote

control. The converter also incorporates a dry running protection

function via an adjustable minimum pressure threshold.

FCC Class A ﬁlter standard for Hydrovar three-phase power supply.

E.g. Industrial areas, technical areas of any building fed from a

dedicated transformer are examples of environment locations.

FCC Class B ﬁlter standard for Hydrovar single-phase power supply.

E.g. Houses, apartments, commercial premises or ofﬁces in a residential building are examples of environment locations.

Further information is available in the Hydrovar manual.

PHV Series Hydrovar with SSV Pump

Modular Hydrovar, Bare Unit

10

Goulds Pumps

PHV - Packaged Hydrovar Series

CHARACTERISTICS OF THE ELECTRIC PUMPS USED IN PHV SERIES

BOOSTER PACKAGE

1, 2, 3 AND 4 SSV VERTICAL MULTI-STAGE PUMPS

• Multistage centrifugal vertical electric pumps. All metal

parts in contact with pumped liquid are made of

304/316 stainless steel.

• A version: round anges, in-line discharge and suction

ports, AISI 304

• B version: ANSI anges, in-line discharge and suction

ports, AISI 316

• Reduced axial thrusts enable the use of standard

motors that are easily found on the market.

• Standard Baldor, NEMA motors

• Easy maintenance. No special tools required for assembly

or disassembly.

• ANSI/NSF 61 certiﬁed by CSA for potable

drinking water.

SV33 AND 46 MULTI-STAGE PUMPS

• Vertical multistage centrifugal pump with impellers,

diffusers and outer sleeve made entirely of stainless steel,

and with pump casing and upper head made of cast

iron in the standard version.

• High hydraulic efciency for signicant energy savings.

• Innovative axial load compensation system on pumps

with higher head. This ensures reduced axial thrusts and

enables the use of standard motors that are easily found

on the market.

• Standard NEMA Baldor

®

motors.

• Mechanical seal can easily be replaced without

disassembling the motor from the pump.

• Mechanical sturdiness and easy maintenance. No special

tools required for assembly or disassembly.

• ANSI/NSF 61 certiﬁed by CSA for potable

drinking water.

REFERENCE STANDARDS

• cUL Listed as pumping packaged unit, 42UC

• VFD (Hydrovar) UL recognized

• Baldor motor UL recognized

• Pumps meet ANSI/NSF 61 certiﬁcation by CSA for potable drinking water

• Pumps meet ANSI/UL778 standards

• Control/disconnect meet UL508A standards

11

HYDROVAR VERSIONS

INTRODUCTION

The HYDROVAR Concept consists mechanically of two main parts, the Power Unit and the

Control Card. In its basic conﬁguration (consists only of the Power Unit) the HYDROVAR can be used as a

“Basic Inverter” without the need of the Control Card. In that form the HYDROVAR can be used as a sequence pump in

a multi pump system, with at least one master inverter.

By extending this “Basic Inverter” with the additional Control Card and LCD display, the HYDROVAR “Master Unit” is able

to work in different modes and can be extended by the implementation of different modules.

STANDARD OPTIONAL FEATURES VERSIONS

CASCADE SERIAL (MASTER + BASIC)

In this mode there are various possibilities to combine the different versions of the HYDROVAR.

In general, each of the pumps is equipped with a HYDROVAR unit. Each pump of the system (extended up to 8 pumps) is

equipped with a HYDROVAR unit (at least one “Master Inverter” and the others can be

“Basic Inverters” in order to ensure a proper control of the system) which are connected via the serial interface.

Minimum requirement: One “Master Inverter” and the others equipped with “Basic Inverters”.

The whole control is performed via the “Master Inverter” every time, but also an automatic change over of the lag pumps

to achieve even operating hours is possible.

Following versions are available:

• Power size 3 HP up to 15 HP motor mounted single phase and/or three phase power supply.

- PHV: one pump with wiring, fused disconnect, master Hydrovar drive, transducer, conduit.

12

Goulds Pumps

PHV - Packaged Hydrovar Series

APPLICATION EXAMPLE – MULTI-PUMP “CASCADE”

MASTER

INVERTER

MASTER

INVERTER

MASTER

INVERTER

MASTER

INVERTER

RS 485

CONNECTION

With the “master” version of the Hyrdrovar, it is possible to connect up to 8 Hydrovar controller pumps together in

parallel. Complete lead/lag and auto alternation.

Reduction of overall cost for multi-pump system is possible using one “master” controller and several “basic” con-

trollers. The Hydrovar “master” will still control lead/lag, alternation.

MASTER

INVERTER

BASIC

INVERTER

BASIC

INVERTER

BASIC

INVERTER

RS 485

CONNECTION

13

OPERATION DESCRIPTION

SETS WITH VARIABLE-SPEED MOTORS AND PRESSURE TRANSDUCER CONTROL

The starting and stopping of the pumps are determined based on the pressure values set on the controller.

Each frequency converter is connected to a pressure transducer.

The controllers exchange information with each other and provide for cyclic changeover.

The ﬁgure shows the operating mode of a two-pump booster set

(Typical Field Set).

• On demand, water is drawn from the tank.

• When the pressure drops belows the PS setting the ﬁrst pump

starts and the speed is adjusted to maintain a costant pressure as

demand increases.

• If the water consumption increases and the pump reaches

maximum speed, the second pump starts and the speed is adjusted

to maintain constant pressure.

• When demand decreases, the speed is reduced until minimum

speed is reached and one of the pumps are switched off.

• If consumption keeps decreasing the pump slows down, ﬁlls the

tank and stops at the pressure setting.

PS

Pressure

Flow

Figure 3

Pmax

Duplex

OPERATING CHARACTERISTICS AND LIMITS

Type of pumped liquids Water containing no gas or corrosive and/or aggressive substances

Fluid temperature Above 0° F to 180° F, Pressure transducer limited

Ambient temperature Above 0° F to 104° F, VFD/Display, keep away from direct sun

Maximum operating pressure 360 PSI (Pump without transducer)

Minimum inlet pressure According to NPSH curve and losses, with a minimum margin of 0.5 m

Maximum inlet pressure

The inlet pressure added to the pressure of the pump at zero ﬂow must be lower

than the maximum operating pressure of the set (suction and discharge).

Installation

Indoors/outdoors, protected from the direct sun. Away from heat sources. Maximum

elevation 3300 feet ASL. Maximum humidity 50% without condensation.

Hourly starts

Maximum 60 up to 10 HP. Above 10 HP and up to 50 HP, maximum 40 starts per

hour. Variable speed drive starts.

Sound emission See table

* Note: For higher temperature it is necessary to use special materials (only on request).

NOISE EMISSION LEVELS

60 Hz 3500 RPM LpA (dB ±4)

HP NEMA Motor Frame PHV

1 56 < 70

2 56 < 70

3 56 < 70

5 145 < 70

7½ 182-184 < 70

10 215 < 70

15 254 73

20 256 75

25 284 75

30 284 75

* Note: Adjusted from 50 Hz data, may vary.

14

Goulds Pumps

PHV - Packaged Hydrovar Series

SELECTING A SET

The ﬁrst thing to do when selecting a package is to determine the quantity of water required and the pressure it must

supply.

CALCULATING THE FLOW RATE

• The quantity of water called water requirement depends on the type of users, e.g. homes, ofﬁces, schools, as well

as their number. The theoretic requirement is the total amount of water required by all the users. In actual fact, since it

is very unlikely that there should be a simultaneous demand by all the users, the real requirement is lower than the

theoretic one.

CALCULATING THE HEAD

• The pressure required depends on the type of user. A number of factors must be taken into account, including the

height of the building, the suction conditions and the ﬂow resistance in the pipes.

SELECTING A BOOSTER SET

• According to the required ﬂow rate and head values, it is possible to identify the most suitable type of electric pump.

On two-pump sets the pumps normally act as back-up for one another. A single pump is normally sufﬁcient to

provide for average requirements, while in conditions of high demand the back up pump may be called in to assist.

With the cyclic changeover function duty assignment is rotated to ensure both pumps remain active and with

even running hours, so wear is uniform and the use factor is reduced for longer pump life. This system also ensures

continuity of operation in case one of the pumps needs maintenance.The Hydrovar provides automatic lead/lag,

alternation when programmed in multi-control and wired via RS485 communication terminals.

TANK

• Frequent demand or small system losses determine pressure variations that may be compensated for by using a

tank. Correct selection of a diaphragm tank reduces the number of pump starts and, if it is installed near the

booster set, helps reduce the effect of water hammer, or fast acting ﬂush valves.

The booster sets are ready for installation of diaphragm tanks directly on the delivery manifold, and additional tanks

can be connected to the unused end of the manifold.

For peak performance, variable speed booster sets need smaller tanks compared to traditional systems.

Generally speaking, a tank with a capacity of just 20% of the nominal capacity of a single pump, expressed in gallons

per minute, is required. Example: If my pump is sized for 100 GPM, then we would size a 20 gallon (total capacity)

diaphragm tank.

• Pre-charge the tank with air, 10-15 PSI below your system pressure. Charge dry tank without water pressure or before

installing in system.

15

FUSED DISCONNECT BOX:

ITT

Input

HP / AMP Wire Tightening Fuse AMP Part Voltage

Disconnect

Voltage

Disconnect

Rating Range Torque Supplier Rating Number Rating

Part Number

HFD512C1 230/1/60 OT25F3 2 HP / 25A #18-8AWG 7 IN/LB Bussman 20 KTK-R-20 600V

HFD512E1 230/1/60 OT40F3 3 HP / 40A #18-8AWG 7 IN/LB Bussman 30 KTK-R-30 600V

HFD534A1 460/3/60 OT16F3 3 HP / 16A #18-8AWG 7 IN/LB Bussman 10 KTK-R-10 600V

HFD534B1 460/3/60 OT16F3 3 HP / 16A #18-8AWG 7 IN/LB Bussman 15 KTK-R-15 600V

HFD534C1 460/3/60 OT25F3 3 HP / 25A #18-8AWG 7 IN/LB Bussman 20 KTK-R-20 600V

HFD534C2 460/3/60 OT25F3 3 HP / 25A #18-8AWG 7 IN/LB Bussman 20 KTK-R-20 600V

HFD534E2 460/3/60 OT40F3 3 HP / 40A #18-8AWG 7 IN/LB Bussman 30 KTK-R-30 600V

NOTE: Recommended protection (not included with drive only). This fused disconnect is available as part of the PHV series packaged Hydrovar, see price book.

GND

L1

L2

1

3

5

2

4

6

SINGLE

PHASE

CUSTOMER SUPPLIED

VOLTAGE

DISCONNECT

FUSE BLOCK

12 AWG

HYDROVAR

GND

PE

U1

V1

W1

U2

V2

W2

16 AWG

GND

MTR

MOTOR

CUSTOMER SUPPLIED

GND

L1

L3

1

3

5

2

4

6

THREE

PHASE

CUSTOMER SUPPLIED

VOLTAGE

DISCONNECT

FUSE BLOCK

12 AWG

HYDROVAR

GND

PE

U1

V1

W1

U2

V2

W2

16 AWG

GND

MTR

MOTOR

CUSTOMER SUPPLIED

L2

12 AWG

16

Goulds Pumps

PHV - Packaged Hydrovar Series

SPECIFICATIONS

Hydrovar VFD Motor

HP Model * Power Supply (V) NEMA Class Install. Power Supply (V) HP

2 HVM1202 1x230 4 TEFC Motor 3x230 2

3 HVM1203 1x230 4 TEFC Motor 3x230 3

3 HVM3403 3x460 4 TEFC Motor 3x460 3

5 HVM3405 3x460 4 TEFC Motor 3x460 5

7½ HVM3407 3x460 4 TEFC Motor 3x460 7½

10 HVM3410 3x460 4 TEFC Motor 3x460 10

15 HVM3415 3x460 4 TEFC Motor 3x460 15

* The new Hydrovar is available single-phase up to 3 HP and 3 HP through 15 HP, 460 volt.

ELECTRICAL PANELS - PHV (Packaged Hydrovar

®

Series)

The GHV sets come with a fused disconnect on which are installed automatic line protection fast acting fuses for

each drive. Class J, 600 volt.

Single-pump sets are supplied as standard with an electrical panel encased in NEMA 4X enclosure, with 2-pole or 3-pole (3

phase) up to 30 amps and featuring a main switch.

The fused disconnect is rated for UL508A.

Pump Disconnect Switch

17

3500 RPM, 60 Hz

HP Phase Enclosure

Nameplate NEMA Goulds

FLA SFA

LRA

S.F. Efﬁciency

Insulation

Voltage Frame PN ¹ Class

1

3

TEFC 230/460 56C V06742 3.7-3.6/1.8 3.99-3.8/1.9 11 1.25 75.5 B

Prem. Eff. TEFC 230/460 56C V06742PE 2.8/1.4 3.12/1.56 12.1 1.25 84.5 B

1½ 3

TEFC 230/460 56C V07742 4.9-4.6/2.3 5.3-5.1/2.54 18.4 1.15 80 B

Prem. Eff. TEFC 230/460 56C V07742PE 4.0/2.0 4.5/2.25 20.1 1.15 85.5 B

2* 3

TEFC 208-230/460 56C V08742 6.2-5.8/2.9 7.2-6.52/3.26 22 1.15 80 B

Prem. Eff. TEFC 208-230/460 56C V08742PE 5/4.75-2.5 6.4-5.8/2.9 30 1.15 86.5 B

3*

3

TEFC 208-230/460 56C V09742 8.1-7.6/3.8 9.5-8.6/4.3 32.9 1.15 82.5 F

Prem. Eff. TEFC 208-230/460 184TC V09742PE 6.8/3.4 8.5-7.7/3.8 32 1.15 88.5 F

5*

3

TEFC 208-230/460 184TC V10742A 13.2-12/6 15-13.6/6.8 47 1.15 85.5 F

Prem. Eff. TEFC 208-230/460 184TC V10742APE 11.2/5.7 14.4-13/6.5 55 1.15 90.2 F

7½*

3

TEFC 208-230/460 184TC V11742A 18.5/17.4 21.7-19.6/9.8 94 1.15 88.5 F

Prem. Eff. TEFC 230/460 213TC V11742APE 17.8/8.9 20.2/10.1 75 1.15 90.2 F

10*

3

TEFC 208-230/460 215TC V12742 25-24/12 30.5-27.6/13.8 105 1.15 85.5 F

Prem. Eff. TEFC 230/460 215TC V12742PE 23.8/11.9 27.6/13.8 112 1.15 89.5 F

15*

3

TEFC 208-230/460 254TC V13742 35/17.5 43-39/19.5 165 1.15 86.5 F

Prem. Eff. TEFC 208-230/460 254TC V13742PE 34.4/17.2 43.8-39.6/19.8 112 1.15 91.7 F

20 3

TEFC 208-230/460 256TC V14742 46/23 59.3-53.6/26.8 160 1.15 89.5 F

Prem. Eff. TEFC 208-230/460 256TC V14742PE 46/23 57.5-52/26 201 1.15 92.4 F

25 3

TEFC 230/460 284TC V15742 59/29.5 74.8-67.6/33.8 182 1.15 88.5 F

Prem. Eff. TEFC 230/460 284TC V15742PE 56/28 69.9-63.2/31.6 236 1.15 93 F

30 3

TEFC 230/460 284TC V16742 68/34 86.7-78.4/39.2 225 1.15 91 F

Prem. Eff. TEFC 230/460 286TC V16742PE 66/33 83.8-75.8/37.9 281 1.15 93 F

40 3

TEFC 230/460 284TC V17742 90/45 103.2/51.6 322 1.15 90.2 F

Prem. Eff. TEFC 230/460 324TSC V17742PE 90/45 102.2/51.1 286 1.15 93.6 F

50 3

TEFC 230/460 326TSC V18742S 112/56

141.8-128.2/64.1

430 1.15 92.4 F

Prem. Eff. TEFC 230/460 326TSC V18742SPE 108/54 124.8/62.4 422 1.15 94.1 F

NOTES:

¹ Locked rotor amps are for high voltage only.

* Currently available on Packaged Hydrovar.

• Motors are suitable for AQUAVAR

®

Variable Speed Drive.

Above data is for Baldor® TC and TSC frame motors. Specications subject to change without notice.

MOTOR DATA

18

Goulds Pumps

PHV - Packaged Hydrovar Series

PERFORMANCE WITH VARYING SPEED FOR CENTRIFUGAL PUMPS

Fitting the electric pump with a variable speed drive makes it possible to vary the pump rotation speed, normally accor-

ding to the system pressure parameter. Variations in electric pump speed result in modiﬁed performances

according to the equivalence relations, called afﬁnity laws.

n1 = initial speed; n2= speed required.

Q1 = initial ﬂow rate; Q2= ﬂow rate required.

H1 = initial head; H2= head required.

P1 = initial power; P2= power required

Frequency ratios can be used instead of speed in practical applications, keeping 30 Hz as the bottom limit.

Example : 2-pole 50 Hz electric pump n1 =2900 (point A)

Flow rate (A) = 100 l/min; Head (A) = 50m

By reducing the frequency to 30 Hz the speed is reduced to approx. n2 = 1740 rpm (point B)

Flow rate (B) = 60 l/min; Head (B) = 18 m

The power of the new work point B is cut to about 22% of the initial power.

SIZING THE DIAPHRAGM TANK IN SYSTEMS WITH SPEED VARIATION

Variable speed booster sets need smaller tanks compared to traditional systems. Generally speaking, a tank with a

capacity of just 20% of the nominal capacity of a single pump, expressed in gallons per minute, is needed. The gradual

starting of the pumps controlled by the drive reduces the need to limit the number of hourly starts; the main purpose

of the tank is to compensate for small system losses, stabilize the pressure and make up for pressure variations caused by

sudden demand (fast acting valves).

Make the following calculation:

Set made up of three electric pumps, each with a maximum ﬂow rate of 100 GPM, for a total capacity of 300 GPM. The

volume required for the tank is 20 gallons. This is total capacity, not drawdown. Mount downstream of the check valves

in discharge manifold.

Flow Rate

Head

Power

Q1

=

n1

Q2 n2

H1

=

n1

H2 n2

2

P1

=

n1

P2 n2

3

Q1Q2

Q

H1

H2

H

Flow

Head

n2

n1

A

B

19

VARIABLE SPEED PERFORMANCE CURVES

1SV VARIABLE SPEED CURVE

SSVB 304SS Multi-Stage Pumps MODEL: 1SVB 6 Stage

Hydraulic Data

Maximum Flow Flow at Duty Point Maximum TDH TDH at Duty Point NPSH

R

22 US GPM 298 feet

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 [US GPM]

0

0.4

0.8

1.2

1.6

[HP]

0

1

2

3

4

5

6

7

[FT]

0

40

80

120

160

200

240

280

300

[FT]

Fluid: Water, pure Duty Chart: 3500 RPM

Head

NPSH - values

Shaft power P2

6

30 Hz

40 Hz

50 Hz

60 Hz

Application Range

30 Hz

40 Hz

50 Hz

60 Hz

6 (P2)

30 Hz

40 Hz

50 Hz

60 Hz

0.2

0.6

1

1.4

20

60

100

140

180

220

260

20

Goulds Pumps

PHV - Packaged Hydrovar Series

VARIABLE SPEED PERFORMANCE CURVES

1SV VARIABLE SPEED CURVE

SSVB 304SS Multi-Stage Pumps MODEL: 1SVB 9 Stage

Hydraulic Data

Maximum Flow Flow at Duty Point Maximum TDH TDH at Duty Point NPSH

R

22 US GPM 442 feet

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 [US GPM]

0

0.4

0.8

1.2

1.6

2

2.4

[HP]

0

1

2

3

4

5

6

7

[FT]

0

40

80

120

160

200

240

280

320

360

400

440

[FT]

Fluid: Water, pure Duty Chart: 3500 RPM

Head

NPSH - values

Shaft power P2

9

44.5%

30 Hz

40 Hz

50 Hz

60 Hz

Application Range

30 Hz

40 Hz

50 Hz

60 Hz

9 (P2)

30 Hz

40 Hz

50 Hz

60 Hz

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