ITT
Goulds Pumps
PHV – Packaged Hydrovar Series
Variable Speed Water Booster with
Vertical Multistage Pump and
Fused Disconnect
Engineered for life
Commercial Water
BPHV
Listed
C US
U
L
®
2
Goulds Pumps
PHV - Packaged Hydrovar Series
CONTENTS
Selection Chart …………………………………………………………………………………………… 3
Main Components ………………………………………………………………………………………… 4
Part Numbering …………………………………………………………………………………………… 5
Markets and Applications ……………………………………………………………………………… 6-8
Hydrovar Specifications / Listings ……………………………………………………………………… 9-11
Multi-Pump Example ……………………………………………………………………………………… 12
Operation / Selecting ……………………………………………………………………………………… 13
Fused Disconnect ………………………………………………………………………………………… 15
Motor Data ………………………………………………………………………………………………… 17
Variable Speed Curves ……………………………………………………………………………… 19-36
Technical Data - Pump Hydraulics ………………………………………………………………… 37-40
Dimensions / Weights ……………………………………………………………………………… 41-46
Technical Data - References …………………………………………………………………………
48-49
3
PHV SERIES SELECTION CHART (PACKAGED HYDROVAR)
HYDRAULIC PERFORMANCE RANGE AT 60 Hz
SSV FLOW
Pump Stage HP 0 GPM
5 7.5 10 12.5 15 17.5 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110
Model
HEAD IN FEET
1SV 6 2
300 279 265 247 226 200 173 142
1SV 9 3
442 416 395 369 338 300 259 212
1SV 15 5
732 692 657 615 564 505 436 359
2SV 5 2
217 211 206 200 196 189 182 174 156 135 112 85
2SV 8 3
353 340 331 325 315 304 292 279 249 215 178 136
2SV 13 5
586 560 546 530 513 493 473 451 400 347 286 219
2SV 16 7.5
710 687 671 654 634 611 585 559 496 426 344 254
3SV 2 2
124 123 122 120 118 115 111 107 103 98 92 85 79 71 63
3SV 4 5
245 245 244 241 237 231 217 208 197 186 173 159 143 128
3SV 7 7.5
440 435 430 423 414 403 390 377 360 343 323 303 280 256 229
3SV 9 10
565 559 552 544 530 518 503 484 464 441 415 388 358 326 292
3SV 13 15
817 809 801 788 772 750 730 703 673 639 603 562 519 470 419
4SV 2 5
149 149 149 149 148 146 145 143 141 139 136 133 130 126 123 118 114 109 105 99
4SV 4 7.5
300 300 300 300 300 295 291 286 283 277 272 265 258 250 242 233 223 213 203 191
4SV 7 15
530 530 530 530 523 518 512 504 497 487 478 465 451 439 423 407 388 371 352 332
SSV FLOW
Pump Stage HP 0 GPM
40 60 80 100 120 140 160 180 200 220 240 260 280 300 320
Model
HEAD IN FEET
33SV 1/0 5
110 110 109 108 105 102 96 91 84 76 68
33SV 2/2 7.5
163 163 161 157 152 144 135 124 112 97 81
33SV 2/0 10
222 222 220 216 210 202 193 181 168 153 137
33SV 3/0 15
334 334 330 323 314 302 288 272 253 231 206
46SV 1/0 10
124 121 119 117 114 110 107 103 98 93 88 82 75 69 62 55
46SV 2/0 15
253 249 246 242 238 232 226 220 213 204 196 186 176 165 153 140
NOTE: Head in feet is boost pressure.
4
Goulds Pumps
PHV - Packaged Hydrovar Series
MAIN COMPONENTS
of PHV Series constant pressure variable
speed system
• One multistage vertical pump, Goulds Pumps SSV series.
• Hydrovar
®
pump mounted variable speed drive
• Pressure transducer for constant pressure control,
connected to the Hydrovar drive.
• NEMA 4X fused disconnect panel with corrosion resistant
durable plastic; external on/off switch with lockout/tagout. Panel
is bracket mounted directly to pump.
• Electrical panel for control and protection, with casing made
of plastic material, NEMA 4X, equipped with:
– fast acting fuses. The panel is mounted on the electric pump
using a bracket.
The pump package comes pre-assembled and tested,
complete with operating instructions and panel wiring diagram.
1) Vertical multi-stage stainless pump
2) TEFC standard NEMA 2-pole motor
3) NEMA 4X fused disconnect panel
4) ITT Hydrovar
®
variable speed controller
5) cUL flexible liquid tight conduit/wiring
6) Pressure transducer (sensor) with cable
7) Outdoor use
Listed
C US
U
L
®
“QCZJ7 Packaged Pumping System”
5
PART NUMBERING / IDENTIFICATION CODES — PHV SERIES
Option List in order shown:
P = Premium Efficiency F = Harmonic Filter T = 500 PSI Transducer
Reduced Stages (33-46SV Only) (can be 0, 1 or 2)*:
0 = 0 reduced 1 = 1 reduced 2 = 2 reduced
Number of Stages:
A = 1 E = 5 J = 9 N = 13 S = 17 Z = 24
B = 2 F = 6 K = 10 P = 14 T = 18
C = 3 G = 7 L = 11 Q = 15 V = 20
D = 4 H = 8 M = 12 R = 16 X = 22
Flange Type:
A = NPT Oval B = ANSI D = 316SS ANSI
Pump Model:
1 = 1SV 2 = 2SV 3 = 3SV 4 = 4SV
5 = 33SV 6 = 46SV 7 = 66SV 8 = 92SV
Voltage:
2 = 230V
4 = 460V
Hydrovar Type:
M = Master Controller
HP Rating:
02 = 2 HP 03 = 3 HP 05 = 5 HP
07 = 7½ HP 10 = 10 HP 15 = 15 HP
PHV - Series (SSV & Hydrovar Package)
Filter (optional):
Standard = Blank Residential = B
HP Rating:
02 = 2 HP 03 = 3 HP 05 = 5 HP
07 = 7 HP 10 = 10 HP 15 = 15 HP
Voltage:
2 = 230V 4 = 460V
Phase:
1 = Single Phase 3 = Three Phase
Type:
M = Master S = Single B = Basic
HV - Series
Notes:
1. Not all combinations are available. 4. Fuse box contains class J or equal fast acting fuses.
2. Standard motor is Baldor TEFC, 3 Phase, TC frame. 5. Tank, piping and valves sold separately.
3. Standard Hydrovar VSD is master - capable of multi-control. 6. Includes 300 PSI transducer.
Notes:
1. Not all combinations are
available.
2. Includes drive, mounting
hardware, 300 PSI tran-
sducer and conduit gland
and plugs.
* Notes: Indicates num-
ber of reduced diameter
impellers in the total staging.
(2 would indicate 2 reduced
diameter impellers.)
CAUTION: 500 PSI transdu-
cer measures accurately to
400 PSI. Pump, flanges and
other piping system com-
ponents must also be rated
for the maximum system
pressure. See SSV technical
manual and other appropria-
te technical manuals to verify
all equipment is rated to
maximum system pressure.
HYDROVAR VARIABLE SPEED CONTROLLERS
Hydrovar variable speed drives are identified by the following code. The meaning of each digit in the product code
is shown below.
HV M 3 4 10
PACKAGED HYDROVAR VARIABLE SPEED SSV PRODUCT LINE NUMBERING SYSTEM
The various versions of the PHV line are identified by a product code number on the pump label. The number is
also the catalog number for the package. The meaning of each digit in the product code is shown below.
PHV 02 M 2 1 B E 0 P
6
Goulds Pumps
PHV - Packaged Hydrovar Series
PHV Series
SPECIFICATIONS
• Flow rate up to 320 GPM.
• Head up to 692’ TDH.
• Supply voltage:
1Ø, 230V ± 10% up to 3 HP.
3Ø, 400V ± 10% for 3 HP – 15 HP.
• Input Frequency: 50 or 60 Hz.
• External control voltage:
0-5 VDC; 0-10 VDC; 0-20 mA.
• Protection class
- panel: NEMA 4X.
- drive: NEMA 4 up to 15 HP.
- outdoor use.
• Maximum HP: 15 HP.
• Soft motor start.
• Vertical design pump:
- SV..T series (motor insulation
class, F, TEFC enclosure).
• Maximum operating pressure:
360 PSI for sets with SV..T electric
pumps.
• Maximum temperature of pumped
liquid: 180° F.
MARKETS AND APPLICATIONS
Booster
MARKETS SERVED
Sets
MUNICIPAL, COMMERCIAL, INDUSTRIAL
APPLICATIONS
• Water network supply in condominiums, offices, hotels,
shopping centers, factories, water treatment, process control.
• Water supply to agricultural water networks (e.g. irrigation).
• Variable flow / demand applications requiring constant pressure control.
7
MARKETS AND APPLICATIONS
(continued)
WATER SUPPLY AND PRESSURE BOOSTING
• Pressure boosting in buildings, hotels,
residential complexes
• Pressure booster stations, supply of water networks
• Booster packages
WATER TREATMENT
• Ultraltration systems
• Reverse osmosis systems
• Water softeners and de-mineralization
• Distillation systems
• Filtration
LIGHT INDUSTRY
• Washing and cleaning plants (washing and degreasing of
mechanical parts, car and truck wash tunnels, washing of
electronic industry circuits)
• Commercial washers
• Fireghting system pumps
IRRIGATION AND AGRICULTURE
• Greenhouses
• Humidiers
• Sprinkler irrigation
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
• Cooling towers and systems
• Temperature control systems
• Refrigerators
• Induction heating
• Heat exchangers
• Boilers
• Water recirculation and heating
8
Goulds Pumps
PHV - Packaged Hydrovar Series
MARKETS AND APPLICATIONS
(continued)
MUNICIPAL, AGRICULTURAL, LIGHT INDUSTRY,
WATER TREATMENT, HEATING AND AIR CONDITIONING
APPLICATIONS
• Handling of water, free of suspended solids, in the municipal, industrial and agricultural markets
• Pressure boosting and water supply systems
• Fire ghting jockey pumps
• Irrigation systems
• Wash systems
• Water treatment plants: reverse osmosis
• Handling of moderately aggressive liquids, demineralized water, water and glycol, etc.
• Circulation of hot and cold water for heating, cooling and conditioning systems
• Boiler feed
SPECIFICATIONS
PUMP
The SSV pump is a non-self priming vertical multistage pump coupled to a standard motor.
The liquid end, located between the upper cover and the pump casing, is held in place by tie rods.
The pump casing is available with different configurations and connection types.
• Delivery: up to 600 GPM
• Head: up to 1200 feet
• Temperature of pumped liquid: -20ºF to 250ºF (-30ºC to 120ºC) standard version
• Maximum operating pressure – with oval anges: 230 PSI (15 bar)
– with round flanges or Victaulic: 360 PSI (25 bar)
– SV33, 46: 230, 360 or 575 PSI (16, 25 or 40 bar)*
– SV 66, 92: 230 or 360 PSI (16 or 25 bar)*
• Direction of rotation: clockwise looking at the pump from the top down (marked with an
arrow on the adapter and on the coupling).
MOTOR
• Standard NEMA TC Frame motors totally enclosed fan cooled.
• Efciency is 75.5% or higher, Class “F” insulation
• 3500 RPM nominal
• Standard voltage:
• Single phase version: 115-208/230 V, 60 Hz up to 3 HP or 208-230 V for 5 HP
• Three phase version, 2 pole: 208-230/460 V, 60 Hz up to 75 HP
* Based on pump staging
9
MAIN CHARACTERISTICS OF FREQUENCY CONVERTERS USED IN THE
PHV BOOSTER SETS
The PHV series booster sets use a Hydrovar
®
variable frequency drive, an automatic device that adjusts the speed of the
electric pump in order to maintain constant pressure in the system.
Converters with power up to 30 HP can be mounted directly on
to the motor. Models with over 30 HP power, are designed for wall
mounting only. The pressure is measured by a pressure transmitter
which uses a standard 4..20 mA current signal. The system pressure
value can be read on the converter’s display. A simple user interface
allows you to set the desired pressure value for optimal adjustment,
as well as to view the operating data, such as the hours of
operation and any alarms triggered. Included diagnostic menu to view
temperature, current and voltage values facilitates diagnostics and
failure analisys. Indicator lights signal power status, pump running and
malfunctions.
A password is required to access sensitive settings that allow you
to program the Hydrovar in order to adapt it to any control
requirements, such as flow resistance compensation, external
control, periodic testing and so on. When more than one pump is
used, the converters exchange information with each other through an
RS485 serial line which can connect up to 8 Hydrovar devices plus
one external unit for remote control. The Pump-link and Pump-watcher
dedicated systems, connected to the Hydrovar®, enable remote
control through a traditional telephone line or mobile telephony. A
serial port available as standard up to 15 HP allows you to control the
Hydrovar® converters from a Modbus
®
field serial bus line.
The converter is equipped with two potential-free relays which can
be used for remote signalling of pump running and malfunction
status, plus a programmable voltage analogue output for signalling
the frequency or pressure. Standard version with two sensor inputs
for implementing of two actual values signals within one system (min/
max, difference) or for a second sensor for safety reasons. Specific
digital inputs are used for protection against water failure, motor
overtemperature, as well as for external enable signal and remote
control. The converter also incorporates a dry running protection
function via an adjustable minimum pressure threshold.
FCC Class A filter standard for Hydrovar three-phase power supply.
E.g. Industrial areas, technical areas of any building fed from a
dedicated transformer are examples of environment locations.
FCC Class B filter standard for Hydrovar single-phase power supply.
E.g. Houses, apartments, commercial premises or offices in a residential building are examples of environment locations.
Further information is available in the Hydrovar manual.
PHV Series Hydrovar with SSV Pump
Modular Hydrovar, Bare Unit
10
Goulds Pumps
PHV - Packaged Hydrovar Series
CHARACTERISTICS OF THE ELECTRIC PUMPS USED IN PHV SERIES
BOOSTER PACKAGE
1, 2, 3 AND 4 SSV VERTICAL MULTI-STAGE PUMPS
• Multistage centrifugal vertical electric pumps. All metal
parts in contact with pumped liquid are made of
304/316 stainless steel.
• A version: round anges, in-line discharge and suction
ports, AISI 304
• B version: ANSI anges, in-line discharge and suction
ports, AISI 316
• Reduced axial thrusts enable the use of standard
motors that are easily found on the market.
• Standard Baldor, NEMA motors
• Easy maintenance. No special tools required for assembly
or disassembly.
• ANSI/NSF 61 certified by CSA for potable
drinking water.
SV33 AND 46 MULTI-STAGE PUMPS
• Vertical multistage centrifugal pump with impellers,
diffusers and outer sleeve made entirely of stainless steel,
and with pump casing and upper head made of cast
iron in the standard version.
• High hydraulic efciency for signicant energy savings.
• Innovative axial load compensation system on pumps
with higher head. This ensures reduced axial thrusts and
enables the use of standard motors that are easily found
on the market.
• Standard NEMA Baldor
®
motors.
• Mechanical seal can easily be replaced without
disassembling the motor from the pump.
• Mechanical sturdiness and easy maintenance. No special
tools required for assembly or disassembly.
• ANSI/NSF 61 certified by CSA for potable
drinking water.
REFERENCE STANDARDS
• cUL Listed as pumping packaged unit, 42UC
• VFD (Hydrovar) UL recognized
• Baldor motor UL recognized
• Pumps meet ANSI/NSF 61 certification by CSA for potable drinking water
• Pumps meet ANSI/UL778 standards
• Control/disconnect meet UL508A standards
11
HYDROVAR VERSIONS
INTRODUCTION
The HYDROVAR Concept consists mechanically of two main parts, the Power Unit and the
Control Card. In its basic configuration (consists only of the Power Unit) the HYDROVAR can be used as a
“Basic Inverter” without the need of the Control Card. In that form the HYDROVAR can be used as a sequence pump in
a multi pump system, with at least one master inverter.
By extending this “Basic Inverter” with the additional Control Card and LCD display, the HYDROVAR “Master Unit” is able
to work in different modes and can be extended by the implementation of different modules.
STANDARD OPTIONAL FEATURES VERSIONS
CASCADE SERIAL (MASTER + BASIC)
In this mode there are various possibilities to combine the different versions of the HYDROVAR.
In general, each of the pumps is equipped with a HYDROVAR unit. Each pump of the system (extended up to 8 pumps) is
equipped with a HYDROVAR unit (at least one “Master Inverter” and the others can be
“Basic Inverters” in order to ensure a proper control of the system) which are connected via the serial interface.
Minimum requirement: One “Master Inverter” and the others equipped with “Basic Inverters”.
The whole control is performed via the “Master Inverter” every time, but also an automatic change over of the lag pumps
to achieve even operating hours is possible.
Following versions are available:
• Power size 3 HP up to 15 HP motor mounted single phase and/or three phase power supply.
- PHV: one pump with wiring, fused disconnect, master Hydrovar drive, transducer, conduit.
12
Goulds Pumps
PHV - Packaged Hydrovar Series
APPLICATION EXAMPLE – MULTI-PUMP “CASCADE”
MASTER
INVERTER
MASTER
INVERTER
MASTER
INVERTER
MASTER
INVERTER
RS 485
CONNECTION
With the “master” version of the Hyrdrovar, it is possible to connect up to 8 Hydrovar controller pumps together in
parallel. Complete lead/lag and auto alternation.
Reduction of overall cost for multi-pump system is possible using one “master” controller and several “basic” con-
trollers. The Hydrovar “master” will still control lead/lag, alternation.
MASTER
INVERTER
BASIC
INVERTER
BASIC
INVERTER
BASIC
INVERTER
RS 485
CONNECTION
13
OPERATION DESCRIPTION
SETS WITH VARIABLE-SPEED MOTORS AND PRESSURE TRANSDUCER CONTROL
The starting and stopping of the pumps are determined based on the pressure values set on the controller.
Each frequency converter is connected to a pressure transducer.
The controllers exchange information with each other and provide for cyclic changeover.
The figure shows the operating mode of a two-pump booster set
(Typical Field Set).
• On demand, water is drawn from the tank.
• When the pressure drops belows the PS setting the first pump
starts and the speed is adjusted to maintain a costant pressure as
demand increases.
• If the water consumption increases and the pump reaches
maximum speed, the second pump starts and the speed is adjusted
to maintain constant pressure.
• When demand decreases, the speed is reduced until minimum
speed is reached and one of the pumps are switched off.
• If consumption keeps decreasing the pump slows down, fills the
tank and stops at the pressure setting.
PS
Pressure
Flow
Figure 3
Pmax
Duplex
OPERATING CHARACTERISTICS AND LIMITS
Type of pumped liquids Water containing no gas or corrosive and/or aggressive substances
Fluid temperature Above 0° F to 180° F, Pressure transducer limited
Ambient temperature Above 0° F to 104° F, VFD/Display, keep away from direct sun
Maximum operating pressure 360 PSI (Pump without transducer)
Minimum inlet pressure According to NPSH curve and losses, with a minimum margin of 0.5 m
Maximum inlet pressure
The inlet pressure added to the pressure of the pump at zero flow must be lower
than the maximum operating pressure of the set (suction and discharge).
Installation
Indoors/outdoors, protected from the direct sun. Away from heat sources. Maximum
elevation 3300 feet ASL. Maximum humidity 50% without condensation.
Hourly starts
Maximum 60 up to 10 HP. Above 10 HP and up to 50 HP, maximum 40 starts per
hour. Variable speed drive starts.
Sound emission See table
* Note: For higher temperature it is necessary to use special materials (only on request).
NOISE EMISSION LEVELS
60 Hz 3500 RPM LpA (dB ±4)
HP NEMA Motor Frame PHV
1 56 < 70
2 56 < 70
3 56 < 70
5 145 < 70
7½ 182-184 < 70
10 215 < 70
15 254 73
20 256 75
25 284 75
30 284 75
* Note: Adjusted from 50 Hz data, may vary.
14
Goulds Pumps
PHV - Packaged Hydrovar Series
SELECTING A SET
The first thing to do when selecting a package is to determine the quantity of water required and the pressure it must
supply.
CALCULATING THE FLOW RATE
• The quantity of water called water requirement depends on the type of users, e.g. homes, offices, schools, as well
as their number. The theoretic requirement is the total amount of water required by all the users. In actual fact, since it
is very unlikely that there should be a simultaneous demand by all the users, the real requirement is lower than the
theoretic one.
CALCULATING THE HEAD
• The pressure required depends on the type of user. A number of factors must be taken into account, including the
height of the building, the suction conditions and the flow resistance in the pipes.
SELECTING A BOOSTER SET
• According to the required flow rate and head values, it is possible to identify the most suitable type of electric pump.
On two-pump sets the pumps normally act as back-up for one another. A single pump is normally sufficient to
provide for average requirements, while in conditions of high demand the back up pump may be called in to assist.
With the cyclic changeover function duty assignment is rotated to ensure both pumps remain active and with
even running hours, so wear is uniform and the use factor is reduced for longer pump life. This system also ensures
continuity of operation in case one of the pumps needs maintenance.The Hydrovar provides automatic lead/lag,
alternation when programmed in multi-control and wired via RS485 communication terminals.
TANK
• Frequent demand or small system losses determine pressure variations that may be compensated for by using a
tank. Correct selection of a diaphragm tank reduces the number of pump starts and, if it is installed near the
booster set, helps reduce the effect of water hammer, or fast acting flush valves.
The booster sets are ready for installation of diaphragm tanks directly on the delivery manifold, and additional tanks
can be connected to the unused end of the manifold.
For peak performance, variable speed booster sets need smaller tanks compared to traditional systems.
Generally speaking, a tank with a capacity of just 20% of the nominal capacity of a single pump, expressed in gallons
per minute, is required. Example: If my pump is sized for 100 GPM, then we would size a 20 gallon (total capacity)
diaphragm tank.
• Pre-charge the tank with air, 10-15 PSI below your system pressure. Charge dry tank without water pressure or before
installing in system.
15
FUSED DISCONNECT BOX:
ITT
Input
HP / AMP Wire Tightening Fuse AMP Part Voltage
Disconnect
Voltage
Disconnect
Rating Range Torque Supplier Rating Number Rating
Part Number
HFD512C1 230/1/60 OT25F3 2 HP / 25A #18-8AWG 7 IN/LB Bussman 20 KTK-R-20 600V
HFD512E1 230/1/60 OT40F3 3 HP / 40A #18-8AWG 7 IN/LB Bussman 30 KTK-R-30 600V
HFD534A1 460/3/60 OT16F3 3 HP / 16A #18-8AWG 7 IN/LB Bussman 10 KTK-R-10 600V
HFD534B1 460/3/60 OT16F3 3 HP / 16A #18-8AWG 7 IN/LB Bussman 15 KTK-R-15 600V
HFD534C1 460/3/60 OT25F3 3 HP / 25A #18-8AWG 7 IN/LB Bussman 20 KTK-R-20 600V
HFD534C2 460/3/60 OT25F3 3 HP / 25A #18-8AWG 7 IN/LB Bussman 20 KTK-R-20 600V
HFD534E2 460/3/60 OT40F3 3 HP / 40A #18-8AWG 7 IN/LB Bussman 30 KTK-R-30 600V
NOTE: Recommended protection (not included with drive only). This fused disconnect is available as part of the PHV series packaged Hydrovar, see price book.
GND
L1
L2
1
3
5
2
4
6
SINGLE
PHASE
CUSTOMER SUPPLIED
VOLTAGE
DISCONNECT
FUSE BLOCK
12 AWG
12 AWG
HYDROVAR
GND
PE
U1
V1
W1
U2
V2
W2
16 AWG
GND
MTR
MOTOR
CUSTOMER SUPPLIED
GND
L1
L3
1
3
5
2
4
6
THREE
PHASE
CUSTOMER SUPPLIED
VOLTAGE
DISCONNECT
FUSE BLOCK
12 AWG
12 AWG
HYDROVAR
GND
PE
U1
V1
W1
U2
V2
W2
16 AWG
GND
MTR
MOTOR
CUSTOMER SUPPLIED
L2
12 AWG
16
Goulds Pumps
PHV - Packaged Hydrovar Series
SPECIFICATIONS
Hydrovar VFD Motor
HP Model * Power Supply (V) NEMA Class Install. Power Supply (V) HP
2 HVM1202 1x230 4 TEFC Motor 3x230 2
3 HVM1203 1x230 4 TEFC Motor 3x230 3
3 HVM3403 3x460 4 TEFC Motor 3x460 3
5 HVM3405 3x460 4 TEFC Motor 3x460 5
7½ HVM3407 3x460 4 TEFC Motor 3x460 7½
10 HVM3410 3x460 4 TEFC Motor 3x460 10
15 HVM3415 3x460 4 TEFC Motor 3x460 15
* The new Hydrovar is available single-phase up to 3 HP and 3 HP through 15 HP, 460 volt.
ELECTRICAL PANELS - PHV (Packaged Hydrovar
®
Series)
The GHV sets come with a fused disconnect on which are installed automatic line protection fast acting fuses for
each drive. Class J, 600 volt.
Single-pump sets are supplied as standard with an electrical panel encased in NEMA 4X enclosure, with 2-pole or 3-pole (3
phase) up to 30 amps and featuring a main switch.
The fused disconnect is rated for UL508A.
Pump Disconnect Switch
17
3500 RPM, 60 Hz
HP Phase Enclosure
Nameplate NEMA Goulds
FLA SFA
LRA
S.F. Efficiency
Insulation
Voltage Frame PN ¹ Class
1
3
TEFC 230/460 56C V06742 3.7-3.6/1.8 3.99-3.8/1.9 11 1.25 75.5 B
Prem. Eff. TEFC 230/460 56C V06742PE 2.8/1.4 3.12/1.56 12.1 1.25 84.5 B
1½ 3
TEFC 230/460 56C V07742 4.9-4.6/2.3 5.3-5.1/2.54 18.4 1.15 80 B
Prem. Eff. TEFC 230/460 56C V07742PE 4.0/2.0 4.5/2.25 20.1 1.15 85.5 B
2* 3
TEFC 208-230/460 56C V08742 6.2-5.8/2.9 7.2-6.52/3.26 22 1.15 80 B
Prem. Eff. TEFC 208-230/460 56C V08742PE 5/4.75-2.5 6.4-5.8/2.9 30 1.15 86.5 B
3*
3
TEFC 208-230/460 56C V09742 8.1-7.6/3.8 9.5-8.6/4.3 32.9 1.15 82.5 F
Prem. Eff. TEFC 208-230/460 184TC V09742PE 6.8/3.4 8.5-7.7/3.8 32 1.15 88.5 F
5*
3
TEFC 208-230/460 184TC V10742A 13.2-12/6 15-13.6/6.8 47 1.15 85.5 F
Prem. Eff. TEFC 208-230/460 184TC V10742APE 11.2/5.7 14.4-13/6.5 55 1.15 90.2 F
7½*
3
TEFC 208-230/460 184TC V11742A 18.5/17.4 21.7-19.6/9.8 94 1.15 88.5 F
Prem. Eff. TEFC 230/460 213TC V11742APE 17.8/8.9 20.2/10.1 75 1.15 90.2 F
10*
3
TEFC 208-230/460 215TC V12742 25-24/12 30.5-27.6/13.8 105 1.15 85.5 F
Prem. Eff. TEFC 230/460 215TC V12742PE 23.8/11.9 27.6/13.8 112 1.15 89.5 F
15*
3
TEFC 208-230/460 254TC V13742 35/17.5 43-39/19.5 165 1.15 86.5 F
Prem. Eff. TEFC 208-230/460 254TC V13742PE 34.4/17.2 43.8-39.6/19.8 112 1.15 91.7 F
20 3
TEFC 208-230/460 256TC V14742 46/23 59.3-53.6/26.8 160 1.15 89.5 F
Prem. Eff. TEFC 208-230/460 256TC V14742PE 46/23 57.5-52/26 201 1.15 92.4 F
25 3
TEFC 230/460 284TC V15742 59/29.5 74.8-67.6/33.8 182 1.15 88.5 F
Prem. Eff. TEFC 230/460 284TC V15742PE 56/28 69.9-63.2/31.6 236 1.15 93 F
30 3
TEFC 230/460 284TC V16742 68/34 86.7-78.4/39.2 225 1.15 91 F
Prem. Eff. TEFC 230/460 286TC V16742PE 66/33 83.8-75.8/37.9 281 1.15 93 F
40 3
TEFC 230/460 284TC V17742 90/45 103.2/51.6 322 1.15 90.2 F
Prem. Eff. TEFC 230/460 324TSC V17742PE 90/45 102.2/51.1 286 1.15 93.6 F
50 3
TEFC 230/460 326TSC V18742S 112/56
141.8-128.2/64.1
430 1.15 92.4 F
Prem. Eff. TEFC 230/460 326TSC V18742SPE 108/54 124.8/62.4 422 1.15 94.1 F
NOTES:
¹ Locked rotor amps are for high voltage only.
* Currently available on Packaged Hydrovar.
• Motors are suitable for AQUAVAR
®
Variable Speed Drive.
Above data is for Baldor® TC and TSC frame motors. Specications subject to change without notice.
MOTOR DATA
18
Goulds Pumps
PHV - Packaged Hydrovar Series
PERFORMANCE WITH VARYING SPEED FOR CENTRIFUGAL PUMPS
Fitting the electric pump with a variable speed drive makes it possible to vary the pump rotation speed, normally accor-
ding to the system pressure parameter. Variations in electric pump speed result in modified performances
according to the equivalence relations, called affinity laws.
n1 = initial speed; n2= speed required.
Q1 = initial flow rate; Q2= flow rate required.
H1 = initial head; H2= head required.
P1 = initial power; P2= power required
Frequency ratios can be used instead of speed in practical applications, keeping 30 Hz as the bottom limit.
Example : 2-pole 50 Hz electric pump n1 =2900 (point A)
Flow rate (A) = 100 l/min; Head (A) = 50m
By reducing the frequency to 30 Hz the speed is reduced to approx. n2 = 1740 rpm (point B)
Flow rate (B) = 60 l/min; Head (B) = 18 m
The power of the new work point B is cut to about 22% of the initial power.
SIZING THE DIAPHRAGM TANK IN SYSTEMS WITH SPEED VARIATION
Variable speed booster sets need smaller tanks compared to traditional systems. Generally speaking, a tank with a
capacity of just 20% of the nominal capacity of a single pump, expressed in gallons per minute, is needed. The gradual
starting of the pumps controlled by the drive reduces the need to limit the number of hourly starts; the main purpose
of the tank is to compensate for small system losses, stabilize the pressure and make up for pressure variations caused by
sudden demand (fast acting valves).
Make the following calculation:
Set made up of three electric pumps, each with a maximum flow rate of 100 GPM, for a total capacity of 300 GPM. The
volume required for the tank is 20 gallons. This is total capacity, not drawdown. Mount downstream of the check valves
in discharge manifold.
Flow Rate
Head
Power
Q1
=
n1
Q2 n2
H1
=
n1
H2 n2
2
P1
=
n1
P2 n2
3
Q1Q2
Q
H1
H2
H
Flow
Head
n2
n1
A
B
19
VARIABLE SPEED PERFORMANCE CURVES
1SV VARIABLE SPEED CURVE
SSVB 304SS Multi-Stage Pumps MODEL: 1SVB 6 Stage
Hydraulic Data
Maximum Flow Flow at Duty Point Maximum TDH TDH at Duty Point NPSH
R
22 US GPM 298 feet
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 [US GPM]
0
0.4
0.8
1.2
1.6
[HP]
0
1
2
3
4
5
6
7
[FT]
0
40
80
120
160
200
240
280
300
[FT]
Fluid: Water, pure Duty Chart: 3500 RPM
Head
NPSH - values
Shaft power P2
6
30 Hz
40 Hz
50 Hz
60 Hz
Application Range
30 Hz
40 Hz
50 Hz
60 Hz
6 (P2)
30 Hz
40 Hz
50 Hz
60 Hz
0.2
0.6
1
1.4
20
60
100
140
180
220
260
20
Goulds Pumps
PHV - Packaged Hydrovar Series
VARIABLE SPEED PERFORMANCE CURVES
1SV VARIABLE SPEED CURVE
SSVB 304SS Multi-Stage Pumps MODEL: 1SVB 9 Stage
Hydraulic Data
Maximum Flow Flow at Duty Point Maximum TDH TDH at Duty Point NPSH
R
22 US GPM 442 feet
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 [US GPM]
0
0.4
0.8
1.2
1.6
2
2.4
[HP]
0
1
2
3
4
5
6
7
[FT]
0
40
80
120
160
200
240
280
320
360
400
440
[FT]
Fluid: Water, pure Duty Chart: 3500 RPM
Head
NPSH - values
Shaft power P2
9
44.5%
44.5%
44.5%
44.5%
30 Hz
40 Hz
50 Hz
60 Hz
Application Range
30 Hz
40 Hz
50 Hz
60 Hz
9 (P2)
30 Hz
40 Hz
50 Hz
60 Hz
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