SICK Mounting kit 2 Mounting instructions

Brand: SICK

Model: Mounting kit 2

Type: Mounting instructions

Mounting kit 2

M OUNTING INSTRUCTIONS

Mounting instructions

Mounting kit 2

2• SICK AG • Industrial Safety Systems • Deutschland • Al rights reserved 8 011 148/14-04-05

This document is protected by copyright. The SICK AG company retains this right. Reproducing this document in

whole or part is only permissible within the limits of the statutory regulations of copyright law. Modifying or

abridging the document is impermissible without the express written permission of from the SICK AG company.

Mounting instructions

Mounting kit 2

Contents

1 Product description .....................................................................................................................4

1.1 Scope of delivery............................................................................................................................4

2 Mounting.........................................................................................................................................5

2.1 Required tools and aids ...............................................................................................................5

2.2 Mounting alternatives....................................................................................................................5

2.3 Mounting on the rear of the press crosshead.....................................................................7

2.3.1 Premounting vertical adjusting arms on the left/right ........................................7

2.3.2 Premounting horizontal adjusting arms on the left/right ...................................8

2.3.3 Mounting horizontal adjusting arms at press crossheads................................8

2.3.4 Mounting vertical adjusting arms in the cross adapter......................................9

2.3.5 Applying latching marks..............................................................................................10

2.3.6 Mounting cables............................................................................................................11

2.4 Mounting on the side of the press crosshead .................................................................13

Chapter 1 Mounting instructions

Mounting kit 2

4• SICK AG • Industrial Safety Systems • Deutschland • Al rights reserved 8 011 148/14-04-05

Product description

1 Product description

The retaining device for the V 4000 Press Brake sensor (SICK mounting kit 2) consists of

a vertical adjusting arm, an adapter plate with groove for accommodating the sliding nut

(SICK mounting kit 1) and a horizontal adjusting arm that is mounted to the press

crosshead. The retaining device has a rapid adjustment device for the vertical axis and an

adjustment lever in the direction of the press crosshead.

Latching marks can be applied at the vertical adjusting arm in order to track the

V 4000 Press Brake sensor rapidly in case of frequent tool changes.

1.1 Scope of delivery

The SICK mounting kit 2 is supplied in two packages. One package contains all the

components required to mount the retaining device on one side of the press crosshead.

 Before carrying out mounting ensure that all the components are included in the delivery.

(For the scope of delivery see Tab. 1).

Component Quantity

Vertical adjusting arm with premounted adapter plate, clamping rail,

scale and clamping rail grid

Horizontal adjusting arm with premounted clamping rail for cross adapter

Cross adapter

Cable protection tube 1 m

Enclosed set 1:

Cover (1x)

Washer for M12 (2x)

Screw M12 x 60 (2x)

Shim (1x)

Screw M8 x 20 (2x)

Screw M8 x 15 (1x)

Cable tie clip with cable tie (2x)

Cable tie for cable protection tube (4x)

Enclosed set 2:

Clamping lever (1x)

Spacer ring (1x)

Stop bolt M12 (1x)

Note

Tab. 1: Scope of delivery per

package

Mounting instructions Chapter 2

Mounting kit 2

Mounting

2 Mounting

2.1 Required tools and aids

$ Electric drill and drill bit (metal 6.3 mm)

$ Open-end wrenches (sizes 14 and 19)

$ Hexagon socket screw keys (sizes 4, 6, 10)

$ Side cutting pliers

$ Thread cutter (M12 or M8 for mounting without horizontal adjusting arm)

2.2 Mounting alternatives

Depending on the nature of the press there are two mounting alternatives.

Mounting on the rear of the press crosshead

The system is mounted to the rear of the press crosshead by means of two adjusting

arms. If this alternative is used, approx. 0.5 m clearance is required at both sides of the

press.

Note

Fig. 1: Mounting on the rear

of the press crosshead

Chapter 2 Mounting instructions

Mounting kit 2

6• SICK AG • Industrial Safety Systems • Deutschland • Al rights reserved 8 011 148/14-04-05

Mounting

Mounting on the side of the press crosshead

If the press crosshead has sufficient depth, mounting on the side of the press crosshead

with one adjusting arm each is possible. This alternative requires little clearance in the

width.

Fig. 2: Mounting on the side

of the press crosshead

Mounting instructions Chapter 2

Mounting kit 2

Mounting

2.3 Mounting on the rear of the press crosshead

2.3.1 Premounting vertical adjusting arms on the left/right

The SICK mounting kit 2 is supplied in two packages. One package contains all the

components required to mount the retaining device onto one side of the press crosshead.

The vertical adjusting arm is premounted for the left-hand mounting side. For mounting on

the right-hand side the adjusting arm has to be modified.

 Position the adjusting arm (1) so that the scale (2) faces to the front and the cable outlet

opening (7) faces to the rear.

 For the right-hand mounting side remove the adapter plate, turn it by 180 and mount it

so that the groove of the adapter plate shows to the right (5, after modification).

 For the right-hand mounting side remove the clamping rail and slide it into the opposite

profile groove and mount it (4, after modification).

 Mount the adapter plate to the adjusting arm using the screws M8 x 20 (3).

 Tighten the screws hand-tight.

 Remove the warning sign (6) at both adapter plates.

Do not tighten the screws until after cabling has been completed.

Notes

Fig. 3: Premounting vertical

adjusting arms

Note

Right

Left

Chapter 2 Mounting instructions

Mounting kit 2

8• SICK AG • Industrial Safety Systems • Deutschland • Al rights reserved 8 011 148/14-04-05

Mounting

2.3.2 Premounting horizontal adjusting arms on the left/right

 Remove the screws (6).

 Place the cross adapter (4) on the adjusting arm (1) so that the hole for the clamping

lever (5) shows to the left at the left-hand adjusting arm and to the right at the right-hand

adjusting arm.

 Mount the cross adapter with spring washers and screws in the sliding nuts (2).

 Tighten the screws hand-tight so that the cross adapter can still be moved later.

 Put the cover (3) on the adjusting arm.

2.3.3 Mounting horizontal adjusting arms at press crossheads

Drilling holes in press crossheads

 According to the dimensional drawing, drill holes (10.2 mm in diameter and at least

25 mm in depth) from behind into the press crosshead (1).

 Cut a thread M12, min. 20 mm deep.

 Blow out the thread hole clean.

Fig. 4: Premounting horizontal

adjusting arms

Fig. 5: Mounting horizontal

adjusting arms at press

crossheads (rear view of

press crossheads)

Mounting instructions Chapter 2

Mounting kit 2

Mounting

Mounting horizontal adjusting arms on the press crosshead on the left/right

 Slide the shim (1) sideways into the groove.

 Push the screws M12 x 60 (3) with washers for M12 (2) through the shim into the holes.

 Mount the adjusting arms from the rear to the press crosshead.

 Tighten the screws.

2.3.4 Mounting vertical adjusting arms in the cross adapter

Mounting the vertical adjusting arm on the left

 Mount the clamping lever (3) to the cross adapter (1).

 Screw the stop bolt (5) with a spacer ring (4) into the upper thread of the cross adapter

and tighten with an open-end wrench size 14.

 Pull the stop bolt and slide the vertical adjusting arm from below into the cross adapter.

The groove of the adapter plate (2) points away from the press crosshead.

Fig. 6: Mounting horizontal

adjusting arms on the press

crosshead

Fig. 7: Mounting vertical

adjusting arms in the cross

adapter

Chapter 2 Mounting instructions

Mounting kit 2

10• SICK AG • Industrial Safety Systems • Deutschland • Al rights reserved 8 011 148/14-04-05

Mounting

 Tighten the clamping lever.

 Screw the screw for the upper back-stop M8 x 15 (6) into the vertical adjusting arm.

Mounting the vertical adjusting arm on the right

 Carry out mounting as for the left.

2.3.5 Applying latching marks

Latching marks can be applied at the vertical adjusting arm in order to track the

V 4000 Press Brake sensor rapidly in case of frequent tool changes. One grid hole (1)

exists.

 Drill further holes (Ø 6.3 mm) in accordance with the tool lengths that are often used.

Fig. 8: Applying latching

marks (view of right-hand

side)

Note

Mounting instructions Chapter 2

Mounting kit 2

Mounting

2.3.6 Mounting cables

 Slide the cable tie clips (2) sideways into the groove of the horizontal adjusting arm (1).

 Use the open-end wrench (size 19) to turn the cable tie clips clockwise by 90 .

 Remove 3 screws each on the left- and right-hand sides of the adapter plate (3). Loosen

the 4th screw.

 Turn the adapter plate by 180 .

 On the receiver end insert the cable ends (3 cables) together from above into the

adjusting arm until they project about 40 cm below (adapter plate side).

 Cut 30 cm off the cable protection tube.

 On the receiver end push the cable protection tube (3) from below over the cable (2)

until the cable protection tube projects 7 cm into the adjusting arm (1).

Fig. 9: Attaching cable tie

clips

Fig. 10: Mounting the cable

projection (shown for the

receiver end)

Chapter 2 Mounting instructions

Mounting kit 2

12• SICK AG • Industrial Safety Systems • Deutschland • Al rights reserved 8 011 148/14-04-05

Mounting

 Push the remaining cable protection tube from above over the cables until the cable

protection tube projects 7 cm into the adjusting arm.

 Repeat the procedure on the sender end. Insert the cables and attach the cable

protection.

 Bend the cable protection tube (2) at both adjusting arms and slide it into the cable

outlet opening (1).

 Turn back both adapter plates (3).

 Insert the 3 missing screws at each of the adapter plates and tighten all the screws.

Fastening the cable protection tube

Fig. 11: Completing cable

mounting

Fig. 12: Fastening the cable

protection tube (view of

receiver end)

Mounting instructions Chapter 2

Mounting kit 2

Mounting

 Fasten the cable protection tube (2) on the top using the cable ties (4). Ensure that the

cable tie is positioned in a slot of the cable protection tube.

 Insert the cable ties through the cable fastening clips (3) and fasten the cable protection

tube. Ensure that the cable has sufficient movement during vertical adjustment.

2.4 Mounting on the side of the press crosshead

 Premounting the vertical adjusting arms on the left/right (see Section 2.3.1 on Page 7).

 Screw the clamping lever (5) to the cross adapter (1).

 Screw the stop bolt (3) and spacer ring (2) into the centre thread and tighten it.

 According to the dimensional drawing, drill holes (6.8 mm in diameter and 20 mm in

depth) sideways into the press crosshead.

 Cut a thread M8, min. 15 mm deep.

 Blow out the thread hole clean.

 Screw the cross adapter to the press crosshead at the left and right by means of

2 cheese head screws (4) (M8 x 15, not included in the scope of delivery) so that the

clamping lever points to the front of the press.

 Pull the stop bolt and slide the adjusting arm (6) into the cross adapter. Ensure that you

use the adjusting arm that is suitable for the mounting side.

 Mount the cables (see Section 2.3.6 on Page 10).

Fig. 13: Mounting on the side

of the press crosshead (view

of left-hand side)

Contact:

A ustralia

Phone +61 3 9497 4100

1800 33 48 02 – tollfree

E-Mail sales@sick.com.au

Belgium/Luxembourg

Phone +32 (0)2 466 55 66

E-Mail info@sick.be

Brasil

Phone +55 11 5091-4900

E-Mail sac@sick.com.br

Ceská Republika

Phone +420 2 57 91 18 50

E-Mail sick@sick.cz

China

Phone +852-2763 6966

E-Mail ghk@sick.com.hk

Danmark

Phone +45 45 82 64 00

E-Mail sick@sick.dk

Deutschland

Phone +49 (0)2 11 53 01-260

E-Mail info@sick.de

España

Phone +34 93 480 31 00

E-Mail info@sick.es

F rance

Phone +33 1 64 62 35 00

E-Mail info@sick.fr

Great Britain

Phone +44 (0)1727 831121

E-Mail info@sick.co.uk

India

Phone +91 (11) 2696 7651

E-Mail ayograj@tecnovaglobal.com

Italia

Phone +39 02 27 40 93 19

E-Mail info@sick.it

Japan

Phone +81 (0)3 3358 1341

E-Mail info@sick.jp

Korea

Phone +82-2 786 6321/4

E-Mail [email protected]

Nederlands

Phone +31 (0)30 229 25 44

E-Mail info@sick.nl

Norge

Phone +47 67 81 50 00

E-Mail [email protected]

Österreich

Phone +43 (0)22 36 62 28 8-0

E-Mail off[email protected]

Polska

Phone +48 22 837 40 50

E-Mail info@sick.pl

Republika Slowenija

Phone +386 (0)1-47 69 990

E-Mail selanm@sick.com

Russia

Phone +7 95 775 05 30

E-Mail info@sick-automation.ru

Schweiz

Phone +41 41 619 29 39

E-Mail contact@sick.ch

Singapore

Phone +65 6744 3732

E-Mail admin@sicksgp.com.sg

Suomi

Phone +358-9-25 15 800

E-Mail sick@sick.fi

Sverige

Phone +46 8 680 64 50

E-Mail info@sick.se

Türkiye

Phone +90 216 388 95 90 pbx

E-Mail info@sick.com.tr

T aiwan

Phone +886 2 2365-6292

E-Mail sickg[email protected]

U SA/Canada/México

Phone +1(952) 941-6780

1 800-325-7425 – tollfree

E-Mail info@sickusa.com

More representatives and agencies

in all major industrial nations at

www.sick.com

SICK AG • Industrial Safety Systems • Waldkirch • Germany • www.sick.com

8 011 148/14-04-05 • TL/VD • Printed in Germany (04.05) • Subject to change without prior notice • The specified product features and technical data do not represent any guarantee • 02 A4sw int22

02_A4_15gr_sw_int22.qxd 16.03.2005 11:47 Uhr Seite 1

SICK Mounting kit 2 Mounting instructions

SICK Mounting kit 2 Mounting instructions

SICK Mounting kit 2 Mounting instructions

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