Toro TX 525 Compact Utility Loader User manual

FormNo.3364-915RevB

TX525CompactUtilityLoader

ModelNo.22323—SerialNo.310000001andUp

ModelNo.22324—SerialNo.310000001andUp

G004222

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrestor,contactyour

AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,

orgrass-coveredlandwithoutasparkarrester

mufermaintainedinworkingorder,ortheengine

constricted,equipped,andmaintainedforthe

preventionofre.Otherstatesorfederalareasmay

havesimilarlaws.

Theenclosed

Engine Owner’ s Man ual

issupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCalifornia

EmissionControlRegulationofemissionsystems,

maintenance,andwarranty.Replacementsmaybe

orderedthroughtheenginemanufacturer.

Introduction

Thismachineisacompactutilityloaderintendedfor

useinvariousearthandmaterialsmovingactivitiesfor

landscapingandconstructionwork.Itisdesignedto

operateawidevarietyofattachmentseachofwhich

performaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

SoundPressureLevel...........................................6

SoundPower........................................................6

VibrationLevel.....................................................6

StabilityData........................................................7

SlopeIndicator.....................................................8

SafetyandInstructionalDecals.............................9

ProductOverview......................................................13

Controls.............................................................13

Specications.....................................................16

Attachments/Accessories...................................16

Operation...................................................................17

AddingFuel.......................................................17

FillingtheFuelTank...........................................17

CheckingtheEngineOilLevel............................18

CheckingtheHydraulicFluidLevel.....................19

Checking,Adding,andBleedingtheEngine

Coolant..........................................................20

BleedingtheFuelSystem....................................21

StartingandStoppingtheEngine........................21

StoppingtheTractionUnit.................................22

MovingaNon-functioningTraction

Unit................................................................22

UsingtheCylinderLock.....................................22

UsingAttachments.............................................23

SecuringtheTractionUnitforTransport.............25

LiftingtheTractionUnit.....................................25

Maintenance...............................................................26

RecommendedMaintenanceSchedule(s)................26

PremaintenanceProcedures....................................27

OpeningtheHood.............................................27

ClosingtheHood...............................................27

OpeningtheRearAccessCover..........................28

ClosingtheRearAccessCover............................28

RemovingtheSideScreens.................................28

InstallingtheSideScreens...................................28

Lubrication.............................................................29

GreasingtheTractionUnit.................................29

EngineMaintenance...............................................29

ServicingtheAirCleaner....................................29

ServicingtheEngineOil.....................................30

FuelSystemMaintenance.......................................32

CheckingtheFuelLinesandConnections...........32

DrainingtheFuelFilter/WaterSeparator............32

ReplacingtheFuelFilterCanisterandIn-line

Filter..............................................................32

DrainingtheFuelTank.......................................33

ElectricalSystemMaintenance................................33

ServicingtheBattery...........................................33

DriveSystemMaintenance.....................................36

ServicingtheTracks............................................36

CoolingSystemMaintenance..................................39

ServicingtheCoolingSystem..............................39

BeltMaintenance....................................................40

CheckingtheConditionoftheHydraulic

PumpBelt......................................................40

CheckingtheAlternator/FanBelt

Tension..........................................................40

ControlsSystemMaintenance.................................41

AdjustingtheTractionControl

Alignment......................................................41

AdjustingtheTractionControlNeutral

Position..........................................................41

AdjustingtheTrackingoftheTraction

Control,FullForwardPosition........................42

HydraulicSystemMaintenance...............................43

ReplacingtheHydraulicFilter.............................43

ChangingtheHydraulicFluid.............................43

CheckingtheHydraulicLines.............................44

Cleaning.................................................................45

RemovingDebrisfromtheTraction

Unit................................................................45

CleaningtheChassis...........................................45

Storage.......................................................................45

Troubleshooting.........................................................46

Schematics.................................................................49

Safety

Improperuseormaintenancebytheoperator

orownercanresultininjury.Toreducethe

potentialforinjury,complywiththesesafety

instructionsandalwayspayattentiontothesafety

alertsymbol

,whichmeans:

Caution

W ar ning

Danger

—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.

Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)can

notreadEnglish,itistheowner’sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,

safetyglasses,longpants,safetyshoes,andhearing

protection.Longhair,looseclothingorjewelrymay

gettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toys,andwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlingfuels.Theyare

ammableandvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore

refueling.Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator’spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystartthe

enginefromtheoperator’sposition.

•Slowdownanduseextracareonhillsides.Besure

totravelintherecommendeddirectiononhillsides.

Turfconditionscanaffectthemachine’sstability.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neveroperatewiththeguardsnotsecurelyinplace.

Besureallinterlocksareattached,adjustedproperly,

andfunctioningproperty.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,lowerimplements,disengage

theauxiliaryhydraulics,engageparkingbrake,shut

offtheenginebeforeleavingtheoperator’sposition

foranyreason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunit

ifanyoneentersthearea.

•Neverleavearunningtractionunitunattended.

Alwayslowertheloaderarms,stoptheengine,set

theparkingbrake,andremovethekeybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthe

tractionunitmaybecomeunstablewhichmayresult

inlossofcontrol.

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotover-loadtheattachmentandalwayskeep

theloadlevelwhenraisingtheloaderarms.Logs,

boards,andotheritemscouldrolldowntheloader

arms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto

maintain,adjust,orservice.

•Checkforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany

objectsanddonotcontactthem.

•Ensurethatyouoperatethetractionunitinareas

wheretherearenoobstaclesincloseproximitytothe

operator.Failuretomaintainadequatedistancefrom

trees,walls,andotherbarriersmayresultininjury

asthetractionunitbacksupduringoperationifthe

operatorisnotattentivetothesurroundings.Only

operatetheunitinareaswherethereissufcient

clearancefortheoperatortosafelymaneuverthe

product.

•Beforedigging,havetheareamarkedfor

undergroundutilities,anddonotdiginmarkedareas.

•Locatethepinchpointareasmarkedonthetraction

unitandattachmentsandkeephandsandfeetaway

fromtheseareas.

•Beforeoperatingthetractionunitwithan

attachment,ensurethattheattachmentisproperly

installed.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland

tip-overaccidents,whichcanresultinsevereinjuryor

death.Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsides

orslopesexceedingtheanglesrecommended

inStabilityData(page7),andthoseinthe

attachmentOperator’sManual.Seealsothe

SlopeIndicator(page8).

•Operateupanddownslopeswiththeheavyend

ofthetractionunituphill.Weightdistribution

changes.Anemptybucketwillmaketherearof

thetractionunittheheavyend,andafullbucket

willmakethefrontofthetractionunittheheavy

end.Mostotherattachmentswillmakethefrontof

tractionunittheheavyend.

•Raisingtheloaderarmsonaslopewillaffectthe

stabilityofthemachine.Wheneverpossible,keepthe

loaderarmsintheloweredpositionwhenonslopes.

•Removinganattachmentonaslopewillmake

therearofthetractionunitheavy.Referto

StabilityData(page7),todeterminewhetherthe

attachmentcanbesafelyremovedontheslope.

•Removeobstaclessuchasrocks,treelimbs,etc.from

theworkarea.Watchforholes,ruts,orbumps,as

uneventerraincouldoverturnthetractionunit.Tall

grasscanhideobstacles.

•UseonlyToro-approvedattachments.Attachments

canchangethestabilityandtheoperating

characteristicsofthetractionunit.Warrantymaybe

voidedifusedwithunapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Do

notmakesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetraction

unitlosestraction,proceedslowly,straightdownthe

slope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthetractionunit

uphill.

•Donotoperateneardrop-offs,ditches,or

embankments.Thetractionunitcouldsuddenlyturn

overifatrackgoesovertheedgeofaclifforditch,

orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttotheground,

settingtheparkingbrake,andchockingthetracks.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowerthe

attachment,settheparkingbrake,stoptheengine,

andremovethekey.Waitforallmovementtostop

beforeadjusting,cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuel

spillage.

•Lettheenginecoolbeforestoringanddonotstore

nearame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallow

untrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthe

positivelast.Reconnectpositiverstandnegative

last.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

connectingordisconnectingitfromthebattery.

Wearprotectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Ifanymaintenanceorrepairrequirestheloaderarms

tobeintheraisedposition,securethearmsinthe

raisedpositionwiththehydrauliccylinderlock.

•Securetheloaderarmvalvewiththeloadervalve

lockanytimeyouneedtostopthemachinewiththe

loaderarmsraised.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orother

debrisbuild-up.Cleanupoilorfuelspillage.Allow

thetractionunittocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyare

ammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhen

theengineisrunning.Allowtheenginetocool

beforerefueling.Donotsmoke.

–Neverrefuelthetractionunitindoors.

–Neverstorethetractionunitorfuelcontainer

insidewherethereisanopename,suchasnear

awaterheaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe

ground.

–Keepcontainernozzleincontactwiththetank

duringlling.

•Stopandinspecttheequipmentifyoustrikean

object.Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensure

thatoriginalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyour

face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks

andamesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthighpressurehydraulic

uid.Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.Hydraulicuidescaping

underpressurecanpenetrateskinandcauseinjury

requiringsurgerywithinafewhoursbyaqualied

surgeonorgangrenemayresult.

SoundPressureLevel

SoundPressureLevelThisunithasasoundpressure

levelattheoperator’searof93dBA,whichincludesan

UncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinEN11201.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof101

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO6395.

VibrationLevel

Measuredvibrationlevelforrighthand=1.5m/s

Measuredvibrationlevelforlefthand=1.3m/s

UncertaintyValue(K)=0.8m/s

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinENISO20643.

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.

Slopesoverthelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethatthe

loaderarmsarefullylowered;raisedarmsmayaffectthestability.

Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximum

slopeyoucantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratings

oftheattachment.Example:IftheattachmentinstalledonaTXmodel22323tractionunithasaFrontUphillrating

ofB,aRearUphillratingofD,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearward

upa12°slope,orsidewaysona14°slope,aslistedinthefollowingtable.

Model22323

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

Conguration

Tractionunitwithoutattachment

11°21°19°

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings

foreachslopeposition:*

25°25°20°

19°19°18°

C16°15°14°

10°12°9°

5°5°5°

Model22324

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

Conguration

Tractionunitwithoutattachment

12°19°21°

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings

foreachslopeposition:*

25°25°23°

22°22°20°

C18°16°14°

10°10°10°

5°5°5°

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope

indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat

speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

93-6686

1.Hydraulicoil

2.ReadtheOperator’sManual.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

100-4650

1.Crushinghazardofhand—keepbystandersasafedistance

fromthemachine.

2.Crushinghazardoffoot—keepbystandersasafedistance

fromthemachine.

100-8821

1.Crushinghazardandcuttinghazardofhand—stayasafe

distancefromthefrontofthetractionunitwhentheloader

armsareraised.

100-8822

1.Warning—donotcarrypassengers.

114-9600

1.ReadtheOperator’sManual.

115-4020

1.Turnright3.Reverse

2.Forward

4.Turnleft

115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen

handlingthehydrauliccouplersandreadtheOperator’s

Manualforinformationonhandlinghydrauliccomponents.

115-4856

1.Warning—readtheOperator’sManual;maximumload

ratingof500lb(228Kg);noriders.

115-4857

1.Lowertheloaderarms.

4.Curlthebucket.

2.Dumpthebucket.5.Floatthebucketonthe

ground.

3.Raisetheloaderarms.

115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

115-4859

1.Disengaged3.Engaged

2.Parkingbrake

115-4861

1.Auxiliaryhydraulics3.Forward

2.Lockedreverse(detent)4.Neutral(off)

115-4862

1.Loadervalvelock,

unlocked

2.Loadervalvelock,locked

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouch

thehotsurface.

2.Explosionhazard—read

theOperator’sManual.

4.Warning—readthe

Operator’sManual.

93-9084

1.Liftpoint

2.Tie-downpoint

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator’s

Manual.

10.Containslead;donot

discard.

115-4860

1.Warning—readtheOperator’sManual.

2.Warning—settheparkingbrake,stoptheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.

3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin

place.

5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthemachine.

6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations

beforedigging.

115-0790

117–9905

1.Operator’sManuallocation

6.Fuelgauge—diesel11.Fast16.Tippinghazard—movethe

tractionunitwiththeheavy

enduphill;donottravel

withtheloaderarmsraised.

2.Engine—start7.Engineoilpressure

12.Continuousvariablesetting

17.Tippinghazard—slowthe

tractionunitwhenturning,

donottravelfastwhen

turning,lookbehindand

downwhenreversing.

3.Engine—run8.Battery

13.Slow

4.Engine—stop9.Enginetemperature14.Warning—donotoperate

thismachineunlessyou

aretrained.

5.Hourmeter

10.Glowplug

15.Electricshockhazard,

overheadpowerlines—stay

awayfromoverheadpower

lines.

ProductOverview

Figure4

1.Roadwheels7.Mountplate

2.Track

8.Reversesafetyplate

3.Liftcylinder9.Controlpanel

4.Loaderarms

10.Tie-down/liftloop

5.Hood11.Rearaccesscover

6.Auxiliaryhydraulic

couplers

Controls

Becomefamiliarwithallthecontrols(Figure5)before

youstarttheengineandoperatethetractionunit.

6 7

109

g013016

Figure5

1.Auxiliaryhydraulicslever

7.Loaderarm/attachmenttilt

lever

2.Keyswitch8.Parkingbrakelever

3.Hourmeter9.Tractioncontrol

4.Fuelgauge

10.Referencebar

5.Indicatorlightsandglow

plugswitch

11.Loadercontrolreference

bar

6.Throttlelever12.Loadervalvelock

KeySwitch

Thekeyswitch,usedtostartandstoptheengine,has

threepositions:off,run,andstart.

Tostarttheengine,rotatethekeytothestartposition.

Releasethekeywhenenginestartsanditwillmove

automaticallytotherunposition.

Tostoptheengine,rotatethekeytotheoffposition.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed

andrearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebaras

ahandleandaleveragepointforcontrollingthetraction

controlandtheauxiliaryhydraulicslever.Toensure

smooth,controlledoperation,donottakebothhands

offofthereferencebarwhileoperatingthetractionunit.

TractionControl

Figure6

1.Referencebar(doesnotmovetogiveyouareferencepoint

andaxedhandletoholdwhileoperatingthetractionunit)

2.Tractioncontrol(movestocontrolthemachine)

•Tomoveforward,movethetractioncontrolforward

(Figure7).

Figure7

•Tomoverearward,movethetractioncontrol

rearward(Figure8).Whenreversing,lookbehind

forobstructionsandkeepyourhandsonthe

referencebar.

Figure8

•Toturnright,rotatethetractioncontrolclockwise

(Figure9).

G008131

Figure9

•Toturnleft,rotatethetractioncontrol

counterclockwise(Figure10).

G008132

Figure10

•Tostop,releasethetractioncontrol(Figure6).

Note:Thefartheryoumovethetractioncontrolin

anydirection,thefasterthemachinewillmoveinthat

direction.

LoaderArm/AttachmentTiltLever

Totilttheattachmentforward,slowlymovetheleverto

theright(Figure11).

Totilttheattachmentrearward,slowlymovetheleverto

theleft(Figure11).

Tolowertheloaderarms,slowlymovetheleverforward

(

Figure11).

Toraisetheloaderarms,slowlymovetheleverrearward

(

Figure11).

Youcanalsopushtheleverfullyforwardintoadetent

position(

Figure11)toreleasetheloaderarmssothatthe

attachmentrestsontheground.Thisallowsattachments

suchasthelevelerandthehydraulicbladetofollowthe

contoursoftheground(i.e.,oat)whengrading.

Figure11

1.Lowertheloaderarms

4.Tilttheattachmentforward

2.Raisetheloaderarms

5.Detent(Float)position

3.Tilttheattachment

rearward

Bymovingthelevertoanintermediateposition(such

as,forwardandleft),youcanmovetheloaderarmsand

tilttheattachmentatthesametime.

LoaderValveLock

Theloadervalvelocksecurestheloaderarm/attachment

tiltleversothatyoucannotpushitforward.Thishelps

toensurethatnoonewillaccidentallylowertheloader

armsduringmaintenance.Securetheloaderarmswith

thelockanytimeyouneedtostopthemachinewiththe

loaderarmsraised.

Tosetthelock,liftuponitsoitclearstheholein

thecontrolpanelandswingittotheleftinfrontof

theloaderarmlever,pushingitdownintothelocked

position(

Figure12).

Figure12

1.Loadervalvelock

2.Loaderarm/attachmenttilt

lever

LoaderControlReferenceBar

Theloadercontrolreferencebarhelpsstabilizeyour

handwhileoperatingtheloaderarm/attachmenttilt

lever.

AuxiliaryHydraulicsLever

Tooperateahydraulicattachmentintheforward

direction,rotatetheauxiliaryhydraulicsleverrearward

andpullitdowntothereferencebar(Figure13,number

1).

Tooperateahydraulicattachmentinreversedirection,

rotatethehydraulicsleverrearward,thenmoveitleft

intotheupperslot(

Figure13,number2).

Ifyoureleasetheleverwhileintheforwardposition,the

leverwillautomaticallyreturntotheneutralposition

(Figure13,number3).Ifitisinthereverseposition,it

willremainthereuntilyoupullitoutoftheslot.

Figure13

1.Forwardowhydraulics

3.Neutral

2.Reverseowhydraulics

ParkingBrakeLever

Tosettheparkingbrake,pushthebrakeleverforward

andtotheleftandthenpullitrearward(Figure14).

Note:Thetractionunitmayrollslightlybeforethe

brakesengageinthedrivesprocket.

Figure14

Toreleasethebrake,pushtheleverforwardandthen

right,intothenotch.

FuelGauge

Thisgaugemeasurestheamountoffuelinthefueltank.

EngineOilPressureLight

Iftheengineoilpressuregetstoolow,thislight

illuminatesandanaudiblealarmsounds.Ifthishappens,

stoptheengineimmediatelyandchecktheoil.Iflow ,

addoiland/orlookforpossibleleaks.

G004350

123

45

Figure15

1.Engineoilpressurelight4.Batterychargeindicator

light

2.Enginecoolant

temperaturelight

5.Glowpluglight

3.Glowplugswitch

BatteryChargeIndicatorLight

Ifthebatterychargebecomestoolow ,thislight

illuminatesandanaudiblealarmsounds.Ifthishappens,

stoptheengineandchargeorreplacethebattery.Check

thetensionofthealternatorbelt;refertoyourEngine

Operator’sManual.

EngineCoolantTemperatureLight

Iftheenginecoolantgetstoohot,thislightilluminates

andanaudiblealarmsounds.Ifthishappens,stopthe

engineandallowthetractionunittocool.Checkthe

coolantlevelwhentheenginehasfullycooled.

GlowPlugLight

Illuminateswhiletheglowplugsarechargedand

warmingtheengine.

GlowPlugSwitch

Pressandholdthisswitchfor10secondstoactivatethe

glowplugsbeforestartingtheengine.

HourMeter

Thehourmeterdisplaysthenumberofhoursof

operationthathavebeenloggedonthetractionunit.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Model22323Specications

Width

34inches(86cm)

Length

71inches(180cm)

Height

46inches(117cm)

Weight

1904lb(864Kg)

Operatingcapacity553lb(251Kg)

Tippingcapacity

1580lb(717Kg)

Wheelbase

31.2inches(79cm)

Dumpheight(withnarrowbucket)47inches(119cm)

Reach—fullyraised(withnarrowbucket)22inches(55cm)

Heighttohingepin(narrowbucketin

highestposition)

66inches(168cm)

Model22324Specications

Width

41inches(104cm)

Length

71inches(180cm)

Height

43inches(109cm)

Weight

2013lb(913Kg)

Operatingcapacity553lb(251Kg)

Tippingcapacity

1580lb(717Kg)

Wheelbase

31.2inches(79cm)

Dumpheight(withnarrowbucket)47inches(119cm)

Reach—fullyraised(withnarrowbucket)22inches(55cm)

Heighttohingepin(narrowbucketin

highestposition)

66inches(168cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesareavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.Toro.comforalistofallapprovedattachments

andaccessories.

Important:UseonlyToroapprovedattachments.

Otherattachmentsmaycreateanunsafeoperating

environmentordamagethetractionunit.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Important:Beforeoperating,checkthefueland

oillevel,andremovedebrisfromthetractionunit.

Also,ensurethattheareaisclearofpeopleand

debris.Youshouldalsoknowandhavemarkedthe

locationsofallutilitylines.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith

low(<500ppm)orultralow(<15ppm)sulfurcontent.

Theminimumcetaneratingshouldbe40.Purchase

fuelinquantitiesthatcanbeusedwithin180daysto

ensurefuelfreshness.

Fueltankcapacity:5.85USgallons(22l)

Usesummergradedieselfuel(No.2-D)attemperatures

above20°F(-7°C)andwintergrade(No.1-Dor

No.1-D/2-Dblend)belowthattemperature.Useof

wintergradefuelatlowertemperaturesprovideslower

ashpointandcoldowcharacteristicswhichwillease

startingandreducefuellterplugging.

Useofsummergradefuelabove20°F(-7°C)will

contributetowardlongerfuelpumplifeandincreased

powercomparedtowintergradefuel.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis

cautionwilldamagetheengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltankor

conditioneropening.

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel

ofuptoB20(20%biodiesel,80%petrodiesel).The

petrodieselportionshouldbeloworultralowsulfur.

Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuelas

theymaybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblendsd.

•Contactyourdistributorifyouwishformore

informationonbiodiesel.

FillingtheFuelTank

DANGER

Incertainconditions,fuelisextremelyammable

andhighlyexplosive.Areorexplosionfromfuel

canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanyfuelthat

spills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwherefuelfumes

maybeignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit

outofthereachofchildren.Neverbuymore

thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystem

inplaceandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethefuelvapors.Areorexplosionfrom

fuelcanburnyouandothersandcandamage

property.

•Alwaysplacefuelcontainersontheground

awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron

atruckortrailerbedbecauseinteriorcarpets

orplastictruckbedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe

truckortrailerandrefueltheequipmentwith

itswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromafueldispenser

nozzle.

•Ifafueldispensernozzlemustbeused,keep

thenozzleincontactwiththerimofthefuel

tankorcontaineropeningatalltimesuntil

fuelingiscomplete.

1.Removethefueltankcap(Figure16).

Figure16

1.Fueltankcap

2.Fillthetanktoaboutoneinchbelowthetopofthe

tank,notthellerneck,withdieselfuel.

3.Installthefueltankcap.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

4.Cleanaroundtheoildipstick(Figure17).

Figure17

1.Oildipstick2.Oilllercap

5.Pulloutthedipstickandwipethemetalendclean

(Figure17).

6.Slidethedipstickfullyintothedipsticktube

(

Figure17).

7.Pullthedipstickoutandlookatthemetalend.

8.Iftheoillevelislow(belowthebottomhole),

cleanaroundtheoilllercapandremovethecap

(Figure17).

9.Slowlypouronlyenoughoilintothevalvecoverto

raisetheleveltothetopholeonthedipstick.

Important:Donotoverllthecrankcasewith

oilbecausetheenginemaybedamaged.

10.Replacethellercapanddipstick.

11.Closethehood.

CheckingtheHydraulicFluid

Level

ServiceInterval:Every25hours

HydraulicTankCapacity:12USgallons(45.4l)

Use10W-30or15W-40detergent,dieselengineoil(API

serviceCH-4orhigher).

1.Removetheattachment,ifoneisinstalled;referto

RemovinganAttachment.

2.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andfullyretractthetiltcylinder.

3.Stoptheengine,removethekey,andallowthe

enginetocool.

4.Openthehood.

5.Cleantheareaaroundthellerneckofthehydraulic

tank(

Figure18).

Figure18

1.Hydraulicllerneckcap

6.Removethecapfromthellerneckandcheckthe

uidlevelonthedipstick(Figure19).

Theuidlevelshouldbebetweenthemarksonthe

dipstick.

Figure19

1.Fillerneck2.Dipstick

7.Ifthelevelislow,addenoughuidtoraiseittothe

properlevel.

8.Installthecaponthellerneck.

9.Closethehood.

Checking,Adding,and

BleedingtheEngineCoolant

ServiceInterval:Beforeeachuseordaily

Cleandebrisoffofthescreen,oilcooler,andfront

oftheradiatordailyandmoreoftenifconditionsare

extremelydustyanddirty

Thecoolingsystemislledwitha50/50solution

ofwaterandpermanentethyleneglycolantifreeze.

Checkthelevelofcoolantintheexpansiontankatthe

beginningofeachdaybeforestartingtheengine.

DANGER

Iftheenginehasbeenrunning,thepressurized,

hotcoolantcanescapeandcausesevereburns.

•Donotremovetheradiatorcapwhenthe

engineishot.Alwaysallowtheenginetocool

atleast15minutesoruntiltheradiatorcapis

coolenoughtotouchwithoutburningyour

handbeforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts

thatarehot.

•Usearagwhenopeningtheradiatorcap,and

openthecapslowlytoallowsteamtoescape.

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers

inplace.

•Keepngers,handsandclothingclearof

rotatingfananddriveshaft.

•Shutofftheegineandremovetheignitionkey

beforeperformingmaintenance.

1.Checkthelevelofcoolantintheexpansiontank

(Figure20).

Thecoolantlevelshouldbeatorabovethemark

onthesideofthetank.

Figure20

1.Expansiontank

2.Fullmark

2.Ifthecoolantlevelislow,completethefollowing

procedure:

A.Removethecoolantllcap(Figure21).

Figure21

1.Expansiontank3.Topcoolantbleedvalve

2.Coolantllcapandller

neck

4.Frontcoolantbleedvalve

B.Openthefrontandtopcoolantbleedvalves

(Figure21).

C.Pourcoolantintothecoolantllerneckuntil

thecoolantbeginstocomeoutofthefront

coolantbleedvalve(Figure21).

D.Closethefrontcoolantbleedvalve(Figure21).

E.Pourcoolantintothecoolantllerneckuntilthe

coolantbeginstocomeoutofthetopcoolant

bleedvalve(Figure21).

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Toro TX 525 Compact Utility Loader User manual

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