MULTIPLEX 120V Low Ice Light Kit Installation guide

Brand: MULTIPLEX

Model: 120V Low Ice Light Kit

Type: Installation guide

This manual is also suitable for

120V Low Ice Light Kit (5030222)

MULTIPLEX 120V Low Ice Light Kit is an ice level monitoring system designed to alert the user when the ice level in a bin or ice maker falls below a certain point. The kit includes a temperature control, wiring label, low level light harness, sensor locating template, control mounting template, screws, nuts, clamp, light, instructions, drill bits, and thermostat instructions.

The temperature control is preset to cutout at 40 degrees Fahrenheit with a 1-degree Fahrenheit differential setting and the anti-short cycle delay is set at 0. The thermostat manufacturer’s installation literature has been included to provide operation, function, and settings information.

Part Number

5030222

Pg. 1

120V Low Ice Level Light Kit Installation Instructions

Installation Instructions

1. Shut off power, water and CO

supplies to unit. Remove lid (1A),

manual fill lid; if unit is equipped

with this part and merchandiser (1B)

also remove any objects blocking

access to ice bin of unit (See Figures

1 and 2). Place all parts and fasteners

in a safe place until needed for

reassembly.

2. Remove paddlewheel pin (2A),

agitator bar (2B), bin liner (2C),

paddlewheel (2D) and paddlewheel

area (2E) from ice bin of unit (See

Figure 2). Place all parts and

fasteners except the paddlewheel area

in a safe place until needed for

reassembly.

3. Use sensor locating template (3A) to

trim mounting location in paddle-

wheel area for thermostat sensor. The

hole pattern (3B, 3C and 3E) is used

on 150, 175 MII and MD model

units. The hole pattern (3B, 3C and

3D) is used on 200, 250 MII and MD

model units (See Figure 3).

2A2B

FIGURE 2

FIGURE 1

1A 1B

Parts Included in Kit No.: 5030224

Qty. Description Part Number

1 …….. Temp. Control…………………..00219483

1 …….. Label Wiring Low level Light….5030180

1 ………Harness Low Level Light……...5029920

1……….Template Sensor Locating..........5029916

1……….Template Control Mounting…...5029921

1……….Screw 8-32 X .500 inch Knurl...5000711

1……….Nut 8-32 ESNA S.S……………0902315

1……….Clamp .188 inch Cable………...09054011

1……….Light EPT Red 120Volt……….5006233

1……….Instructions Install 120 Volt….. 5030222

2……….Screw 8-32 ES form…………...5011940

2……….Silicone Clear RTV 108 1oz…..5000881

1……….Bit #29 Drill ………………….. 1800101

1……….Bit .171 inch Drill……………...5002986

1……….Bit .250 inch Drill……………...5024519

1……….Literature Thermostat Instructions...None

Part Number

5030222

Pg. 2

Low Ice Level Light Kit Installation Instructions

Installation Instructions

4. Measure down right side of

paddlewheel area (4A) from the

angled ledge 5.500 inches and mark a

straight horizontal line (4C) across

paddlewheel area (See Figure 4).

Place the top of sensor locating

template (4B) parallel to horizontal

line (4C) and press 90 degree break

of template against paddlewheel area

(See Figure 4). Depending on model

of unit the kit is being installed will

determine which hole patterns in

sensor locating template (3A) are

used to trim paddlewheel area (See

Figure 3 and review step 3 of

instructions). Mark the .188 inch

diameter hole (3F) and 3 of the 4

model specific .141 inch diameter

holes (3B, 3C, 3D or 3E) in sensor

locating template (See Figures 3, 4

and 5).

5. Once the appropriate holes are

marked connect the 3 model specific

.141 inch diameter marked holes by

drawing lines to each creating a

triangle (5B) (See Figure 5).

6. Use the .171 inch drill bit to drill

through .188 inch marked hole (5A)

on paddlewheel area (See Figure 5).

Use a pair of metal snips or shears to

cutout the marked triangular pattern

(5B) (See Figure 5). Figure 6 shows

models 150 and 175 paddlewheel

area with thermostat sensor mounting

trimming. Figure 7 shows models 200

and 250 paddlewheel area with

thermostat sensor mounting

trimming. All trimmed edges and

drilled holes on paddlewheel area

must be free of burrs.

FIGURE 3

FIGURE 4

Paddlewheel Side

Part Number

5030222

Pg. 3

Low Ice Level Light Kit Installation Instructions

Installation Instructions

7. Place control mounting template (8A)

left side .141 inch diameter hole (8B)

over .141 inch diameter existing hole

(8C) on top right side of foam front

(8E) (See Figure 8). Be sure control

mounting template is horizontally

level and mark the right side .141

inch diameter hole of template (8D).

This will transpose hole location onto

foam front of unit. Use the #29 drill

bit to drill through marked hole on

foam front.

8. Use the .250 inch drill bit to drill

through existing .250 inch diameter

hole (9A) into ice bin of unit (See

Figure 9). Existing .250 inch

diameter hole (9A) is located on right

side of foam front (9C) just above

yellow warning label (9B) (See

Figure 9). Clean out all drilling debris

from inside of ice bin.

9. View left side of unit and look below

the key switch (10A) for a black

removable plug and remove the plug.

If unit does not have the removable

plug then a .500 inch diameter hole

must be drilled in valve mount cap

panel (10B). Measure down 2.500

inches from top of valve mount cap

(10B) and mark a straight horizontal

line. Measure inward .625 inches

from front of valve mount cap (10B)

and mark a straight vertical line,

which will create a cross hair center

point (See Figure 10). Drill a .500

inch diameter hole through cross hair

center point mark and be careful not

to drill into beverage lines or wires

located behind valve mount cap.

FIGURE 5

FIGURE 6

FIGURE 7

Part Number

5030222

Pg. 4

Low Ice Level Light Kit Installation Instructions

Installation Instructions

10. Install the 120 volt red empty light

into .500 inch hole under key switch

on left side of valve mount cap panel.

The red lens of 120 volt red empty

light will be visible from left exterior

side of unit when properly installed.

11. Thermostat (11A) will be preset and

wired when received (See Figure 11).

Thermostat is preset to cutout at 40

degrees Fahrenheit with a 1degree

Fahrenheit differential setting and the

anti-short cycle delay is set at 0. The

thermostat manufacturer’s installatio

literature has been included to

provide operation, function and

settings information.

12. Open front cover of thermostat by

removing the 4 screws in cover to

access top mounting holes. Use

newly drilled .141 diameter hole

(8A), existing .141 diameter hole

(8C) on foam front (8E) of unit and

both 8-32 ES form screws to mount

thermostat (12A) (See Figures 8 and

12).

13. Use low level light wiring label to

connect thermostat wiring

connections (11C) into wiring of unit

(See Figures 11 and 13). Place and

adhere low level light wiring label

next to wiring diagram of unit.

FIGURE 9

FIGURE 8

9A9B

Part Number

5030222

Pg. 5

Low Ice Level Light Kit Installation Instructions

Installation Instructions

14. Place thermostat sensor (11B)

through .250 inch diameter drilled

hole (12B) into ice bin of unit (See

Figures 11 and 12). Pull 30 inches of

sensor cable (11D and 15A) inside

ice bin of unit (See Figures 11 and

15). Seal around sensor cable (11D)

where cable enters foam front (12B)

and exits through wall of ice bin with

clear silicone (See Figures 12 and

15).

15. Place .188 inch cable clamp (14C)

around top edge of thermostat sensor

(14B) (See Figure 14). Place the 8-32

knurled screw (16B) through .171

inch diameter drilled hole (5A) in

paddlewheel area (See Figures 5 and

16). Place cable clamp with

thermostat sensor over knurled screw

on inside surface of paddlewheel area

and fasten in place with the 8-32

stainless steel nut (See Figures 14 an

16). Thermostat sensor (16A) must

be located in trimmed triangular

opening (5B) of paddlewheel area

(See Figures 5, 14 and 16).

16. Reassemble paddlewheel area with

attached sensor (15B) inside ice bin

of unit (See Figure 15). The 30 inches

of sensor cord (15C) inside ice bin

must to be located between motor

box (15A) and paddlewheel area

(15B) (See Figure 15). Be sure

thermostat sensor (16A) is not

touching ice bin or bin liner after

installation of paddlewheel area (See

Figure 16).

FIGURE 10

Fron

10A

10B

FIGURE 11

11B11C

11A

11D

Part Number

5030222

Pg. 6

Low Ice Level Light Kit Installation Instructions

Installation Instructions

17. Reassemble bin liner (2C),

paddlewheel (2D), agitator bar (2B)

and paddlewheel pin (2A) inside ice

bin of unit (See Figure 2).

18. Reassemble merchandiser (1B),

manual fill lid; if unit is equipped

with this part, lid (1A) and any

objects that were removed for access

to ice bin of unit (See Figure 1).

19. Turn on power, water and CO

supplies to unit. Check for leaks and

make sure unit is operating properly

before placing into service.

FIGURE 12

FIGURE 13

12B12

Part Number

5030222

Pg. 7

Low Ice Level Light Kit Installation Instructions

FIGURE 14

14B

14A

14C

FIGURE 15

15C 15B

15A

Inside Surface of Paddlewheel Area

Part Number

5030222

Pg. 8

Low Ice Level Light Kit Installation Instructions

FIGURE 16

16B

16A

MULTIPLEX 120V Low Ice Light Kit Installation guide

Brand: MULTIPLEX

Model: 120V Low Ice Light Kit

Type: Installation guide

This manual is also suitable for

120V Low Ice Light Kit (5030222)

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MULTIPLEX 120V Low Ice Light Kit Installation guide

This manual is also suitable for

MULTIPLEX 120V Low Ice Light Kit Installation guide

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