Part Number
5030222
Pg. 1
120V Low Ice Level Light Kit Installation Instructions
Installation Instructions
1. Shut off power, water and CO
2
supplies to unit. Remove lid (1A),
manual fill lid; if unit is equipped
with this part and merchandiser (1B)
also remove any objects blocking
access to ice bin of unit (See Figures
1 and 2). Place all parts and fasteners
in a safe place until needed for
reassembly.
2. Remove paddlewheel pin (2A),
agitator bar (2B), bin liner (2C),
paddlewheel (2D) and paddlewheel
area (2E) from ice bin of unit (See
Figure 2). Place all parts and
fasteners except the paddlewheel area
in a safe place until needed for
reassembly.
3. Use sensor locating template (3A) to
trim mounting location in paddle-
wheel area for thermostat sensor. The
hole pattern (3B, 3C and 3E) is used
on 150, 175 MII and MD model
units. The hole pattern (3B, 3C and
3D) is used on 200, 250 MII and MD
model units (See Figure 3).
2C
2D
2E
2A2B
FIGURE 2
FIGURE 1
1A 1B
Parts Included in Kit No.: 5030224
Qty. Description Part Number
1 …….. Temp. Control…………………..00219483
1 …….. Label Wiring Low level Light….5030180
1 ………Harness Low Level Light……...5029920
1……….Template Sensor Locating..........5029916
1……….Template Control Mounting…...5029921
1……….Screw 8-32 X .500 inch Knurl...5000711
1……….Nut 8-32 ESNA S.S……………0902315
1……….Clamp .188 inch Cable………...09054011
1……….Light EPT Red 120Volt……….5006233
1……….Instructions Install 120 Volt….. 5030222
2……….Screw 8-32 ES form…………...5011940
2……….Silicone Clear RTV 108 1oz…..5000881
1……….Bit #29 Drill ………………….. 1800101
1……….Bit .171 inch Drill……………...5002986
1……….Bit .250 inch Drill……………...5024519
1……….Literature Thermostat Instructions...None
Part Number
5030222
Pg. 2
Low Ice Level Light Kit Installation Instructions
Installation Instructions
4. Measure down right side of
paddlewheel area (4A) from the
angled ledge 5.500 inches and mark a
straight horizontal line (4C) across
paddlewheel area (See Figure 4).
Place the top of sensor locating
template (4B) parallel to horizontal
line (4C) and press 90 degree break
of template against paddlewheel area
(See Figure 4). Depending on model
of unit the kit is being installed will
determine which hole patterns in
sensor locating template (3A) are
used to trim paddlewheel area (See
Figure 3 and review step 3 of
instructions). Mark the .188 inch
diameter hole (3F) and 3 of the 4
model specific .141 inch diameter
holes (3B, 3C, 3D or 3E) in sensor
locating template (See Figures 3, 4
and 5).
5. Once the appropriate holes are
marked connect the 3 model specific
.141 inch diameter marked holes by
drawing lines to each creating a
triangle (5B) (See Figure 5).
6. Use the .171 inch drill bit to drill
through .188 inch marked hole (5A)
on paddlewheel area (See Figure 5).
Use a pair of metal snips or shears to
cutout the marked triangular pattern
(5B) (See Figure 5). Figure 6 shows
models 150 and 175 paddlewheel
area with thermostat sensor mounting
trimming. Figure 7 shows models 200
and 250 paddlewheel area with
thermostat sensor mounting
trimming. All trimmed edges and
drilled holes on paddlewheel area
must be free of burrs.
FIGURE 3
3A
3B
3C
3F
FIGURE 4
4A
4B
4C
Paddlewheel Side
3E
3D
Part Number
5030222
Pg. 3
Low Ice Level Light Kit Installation Instructions
Installation Instructions
7. Place control mounting template (8A)
left side .141 inch diameter hole (8B)
over .141 inch diameter existing hole
(8C) on top right side of foam front
(8E) (See Figure 8). Be sure control
mounting template is horizontally
level and mark the right side .141
inch diameter hole of template (8D).
This will transpose hole location onto
foam front of unit. Use the #29 drill
bit to drill through marked hole on
foam front.
8. Use the .250 inch drill bit to drill
through existing .250 inch diameter
hole (9A) into ice bin of unit (See
Figure 9). Existing .250 inch
diameter hole (9A) is located on right
side of foam front (9C) just above
yellow warning label (9B) (See
Figure 9). Clean out all drilling debris
from inside of ice bin.
9. View left side of unit and look below
the key switch (10A) for a black
removable plug and remove the plug.
If unit does not have the removable
plug then a .500 inch diameter hole
must be drilled in valve mount cap
panel (10B). Measure down 2.500
inches from top of valve mount cap
(10B) and mark a straight horizontal
line. Measure inward .625 inches
from front of valve mount cap (10B)
and mark a straight vertical line,
which will create a cross hair center
point (See Figure 10). Drill a .500
inch diameter hole through cross hair
center point mark and be careful not
to drill into beverage lines or wires
located behind valve mount cap.
5B
FIGURE 5
FIGURE 6
FIGURE 7
5A
Part Number
5030222
Pg. 4
Low Ice Level Light Kit Installation Instructions
Installation Instructions
10. Install the 120 volt red empty light
into .500 inch hole under key switch
on left side of valve mount cap panel.
The red lens of 120 volt red empty
light will be visible from left exterior
side of unit when properly installed.
11. Thermostat (11A) will be preset and
wired when received (See Figure 11).
Thermostat is preset to cutout at 40
degrees Fahrenheit with a 1degree
Fahrenheit differential setting and the
anti-short cycle delay is set at 0. The
thermostat manufacturer’s installatio
n
literature has been included to
provide operation, function and
settings information.
12. Open front cover of thermostat by
removing the 4 screws in cover to
access top mounting holes. Use
newly drilled .141 diameter hole
(8A), existing .141 diameter hole
(8C) on foam front (8E) of unit and
both 8-32 ES form screws to mount
thermostat (12A) (See Figures 8 and
12).
13. Use low level light wiring label to
connect thermostat wiring
connections (11C) into wiring of unit
(See Figures 11 and 13). Place and
adhere low level light wiring label
next to wiring diagram of unit.
FIGURE 9
FIGURE 8
8A
8B
8C
9A9B
8D
8E
9C
Part Number
5030222
Pg. 5
Low Ice Level Light Kit Installation Instructions
Installation Instructions
14. Place thermostat sensor (11B)
through .250 inch diameter drilled
hole (12B) into ice bin of unit (See
Figures 11 and 12). Pull 30 inches of
sensor cable (11D and 15A) inside
ice bin of unit (See Figures 11 and
15). Seal around sensor cable (11D)
where cable enters foam front (12B)
and exits through wall of ice bin with
clear silicone (See Figures 12 and
15).
15. Place .188 inch cable clamp (14C)
around top edge of thermostat sensor
(14B) (See Figure 14). Place the 8-32
knurled screw (16B) through .171
inch diameter drilled hole (5A) in
paddlewheel area (See Figures 5 and
16). Place cable clamp with
thermostat sensor over knurled screw
on inside surface of paddlewheel area
and fasten in place with the 8-32
stainless steel nut (See Figures 14 an
d
16). Thermostat sensor (16A) must
be located in trimmed triangular
opening (5B) of paddlewheel area
(See Figures 5, 14 and 16).
16. Reassemble paddlewheel area with
attached sensor (15B) inside ice bin
of unit (See Figure 15). The 30 inches
of sensor cord (15C) inside ice bin
must to be located between motor
box (15A) and paddlewheel area
(15B) (See Figure 15). Be sure
thermostat sensor (16A) is not
touching ice bin or bin liner after
installation of paddlewheel area (See
Figure 16).
FIGURE 10
To
p
Fron
t
10A
10B
FIGURE 11
11B11C
11A
11D
Part Number
5030222
Pg. 6
Low Ice Level Light Kit Installation Instructions
Installation Instructions
17. Reassemble bin liner (2C),
paddlewheel (2D), agitator bar (2B)
and paddlewheel pin (2A) inside ice
bin of unit (See Figure 2).
18. Reassemble merchandiser (1B),
manual fill lid; if unit is equipped
with this part, lid (1A) and any
objects that were removed for access
to ice bin of unit (See Figure 1).
19. Turn on power, water and CO
2
supplies to unit. Check for leaks and
make sure unit is operating properly
before placing into service.
FIGURE 12
FIGURE 13
12B12
Part Number
5030222
Pg. 7
Low Ice Level Light Kit Installation Instructions
FIGURE 14
14B
14A
14C
FIGURE 15
15C 15B
15A
Inside Surface of Paddlewheel Area
Part Number
5030222
Pg. 8
Low Ice Level Light Kit Installation Instructions
FIGURE 16
16B
16A
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