Toro Z Master Professional 5000 Series Riding Mower, User manual

Brand: Toro

Model: Z Master Professional 5000 Series Riding Mower,

Category: Lawnmowers

Type: User manual

This manual is also suitable for

Z Master Professional 6000 Series Riding Mower,

FormNo.3380-801RevA

ZMaster

ProfessionalRiding

Mower

with52in,60in,or72inTURBOFORCE

Side

DischargeMower

ModelNo.74906—SerialNo.314000001andUp

ModelNo.74918—SerialNo.314000001andUp

ModelNo.74926—SerialNo.314000001andUp

ModelNo.74928—SerialNo.314000001andUp

ModelNo.74930—SerialNo.314000001andUp

ModelNo.78926—SerialNo.314000001andUp

ModelNo.78928—SerialNo.314000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3380-801*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrester,contactyour

AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

landwithoutasparkarrestermufermaintainedin

workingorder,ortheengineconstricted,equipped,and

maintainedforthepreventionofre.Otherstatesor

federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobeused

byresidentialhomeownersorprofessional,hiredoperators.

Itisdesignedprimarilyforcuttinggrassonwell-maintained

lawnsonresidentialorcommercialproperties.Itisnot

designedforcuttingbrushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.

Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

SlopeIndicator.......................................................6

SafetyandInstructionalDecals.................................7

ProductOverview.........................................................12

Controls...............................................................12

Specications........................................................13

Operation....................................................................14

AddingFuel...........................................................14

CheckingtheEngineOilLevel.................................15

BreakingInaNewMachine.....................................15

UsingtheRolloverProtectionSystem(ROPS)............15

ThinkSafetyFirst...................................................16

OperatingtheParkingBrake....................................17

OperatingtheMowerBladeControlSwitch

(PTO)...............................................................17

OperatingtheThrottle............................................17

OperatingtheIgnitionSwitch..................................18

UsingtheFuel-shutoffValve....................................18

StartingandStoppingtheEngine..............................18

TheSafetyInterlockSystem.....................................19

DrivingForwardorBackward..................................20

StoppingtheMachine.............................................21

AdjustingtheHeightofCut.....................................21

AdjustingtheAnti-ScalpRollers...............................22

AdjustingtheFlowBafeCamLocks........................23

PositioningtheFlowBafe......................................23

PositioningtheSeat................................................24

UnlatchingtheSeat.................................................24

ChangingtheSeatSuspension..................................25

UsingtheDriveWheelReleaseValves.......................25

UsingtheSideDischarge.........................................25

TransportingtheMachine........................................26

LoadingtheMachine..............................................26

OperatingTips......................................................28

Maintenance.................................................................29

RecommendedMaintenanceSchedule(s)......................29

Lubrication...............................................................30

LubricatingtheMachine..........................................30

GreasingtheMower...............................................30

LubricatetheCasterWheelHubs..............................32

EngineMaintenance..................................................33

ServicingtheAirCleaner.........................................33

ServicingtheEngineOil..........................................34

ServicingtheSparkPlugs.........................................37

CheckSparkArrester(ifequipped)............................39

FuelSystemMaintenance...........................................39

ServicingtheElectronicFuelInjection

System..............................................................39

ReplacingtheLow-pressureFuelFilter......................39

ServicingtheHigh-pressureFuelFilter......................40

ServicingtheFuelTank...........................................40

ElectricalSystemMaintenance....................................40

ServicingtheBattery...............................................40

ServicingtheFuses.................................................42

Jump-startingtheMachine.......................................42

DriveSystemMaintenance.........................................43

CheckingtheSeatBelt.............................................43

CheckingtheKnobsontheRolloverProtection

System(ROPS)..................................................43

AdjustingtheTracking............................................44

CheckingtheTirePressure......................................44

CheckingtheWheelLugNuts..................................45

CheckingtheWheelHubSlottedNut........................45

AdjustingtheCasterPivotBearing............................45

UsingtheClutchShim............................................45

CoolingSystemMaintenance......................................47

CleaningtheEngineScreenandEngineOil

Cooler...............................................................47

CleaningtheEngineCoolingFinsand

Shrouds.............................................................47

CheckandCleantheHydraulicUnitShrouds..............48

BrakeMaintenance....................................................49

AdjustingtheParkingBrake.....................................49

BeltMaintenance......................................................50

InspectingtheBelts................................................50

ReplacingtheMowerBelt........................................50

ReplacingtheHydraulicPumpDriveBelt...................51

ControlsSystemMaintenance.....................................52

AdjustingtheControlHandlePosition......................52

AdjustingtheMotionControlLinkage......................52

AdjustingtheMotionControlDamper......................53

AdjustingtheMotionControlNeutralLock

Pivot.................................................................53

HydraulicSystemMaintenance....................................54

ServicingtheHydraulicSystem.................................54

MowerDeckMaintenance...........................................56

LevelingtheMowerDeck........................................56

ServicingtheCuttingBlades.....................................59

RemovingtheMowerDeck.....................................61

ReplacingtheGrassDeector..................................62

Cleaning...................................................................63

CleaningUndertheMower......................................63

DisposingofWaste.................................................63

Storage........................................................................63

CleaningandStorage..............................................63

Troubleshooting...........................................................65

Schematics...................................................................67

Safety

Improperlyusingormaintainingthemachinecanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructionsandalwayspayattentiontothe

safetyalertsymbol,whichmeans

Caution, W ar ning ,

Danger

—personalsafetyinstruction.Failuretocomply

withtheinstructionmayresultinpersonalinjuryor

death.

Thisproductiscapableofamputatinghandsandfeetand

throwingobjects.Alwaysfollowallsafetyinstructionsto

avoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecyclinggrassor,

whenequippedwithagrassbagger,forcatchingcutgrass.

Anyuseforpurposesotherthanthesecouldprovedangerous

totheuserandbystanders.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSI

B71.4-2012.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand

theinformationitistheowner'sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeopleordamageto

property.

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform

thejob.Onlyuseaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,andhearingprotection.Longhair,looseclothing,

orjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchasrocks,toys,andwirewhichcan

bethrownbythemachine.

•Checkthatoperator'spresencecontrols,safetyswitches,

andshieldsareattachedandfunctioningproperly.Donot

operateunlesstheyarefunctioningproperly.

Operation

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystarttheengine

fromtheoperator'sposition.

•Besureofyourfootingwhileusingthismachine,

especiallywhenbackingup.Walk;donotrun.Never

operateonwetgrass.Reducedfootingcouldcause

slipping.

•Slowdownanduseextracareonhillsides.Besureto

travelsidetosideonhillsides.Turfconditionscanaffect

thestabilityofthemachine.Usecautionwhileoperating

neardrop-offs.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•NeveroperatewiththePTOshieldorotherguardsnot

securelyinplace.Besureallinterlocksareattached,

adjustedproperly,andfunctioningproperly.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,disengagedrives,engagethe

parkingbrake(ifprovided),andshutofftheenginebefore

leavingtheoperator'spositionforanyreason,including

emptyingthecatchersoruncloggingthechute.

•Stopequipmentandinspectbladesafterstrikingobjects

orifanabnormalvibrationoccurs.Makenecessary

repairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunit.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersonthemachine.

•Keeppetsandbystandersaway.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopbladesifnotmowing.

•Beawareofthemowerdischargedirectionanddonot

pointitatanyone.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs.

•Usecarewhenloadingorunloadingthemachineinto

orfromatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

RolloverProtectionSystem

(ROPS)—UseandMaintenance

•TheROPSisanintegralandeffectivesafetydevice.Keep

afoldingROPSintheraisedandlockedpositionanduse

theseatbeltwhenoperatingthemachine.

•LowerafoldingROPStemporarilyonlywhenabsolutely

necessary.Donotweartheseatbeltwhenfoldeddown.

•Beawarethereisnorolloverprotectionwhenafolded

ROPSisinthedownposition.

•Becertainthattheseatbeltcanbereleasedquicklyin

theeventofanemergency.

•Checktheareatobemowedandneverfolddowna

foldingROPSinareaswherethereareslopes,dropoffs

orwater.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany

objectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionby

periodicallythoroughlyinspectingfordamageand

keepingallmountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairorrevise.

•DonotremovetheROPS.

•AnyalterationstoaROPSmustbeapprovedbythe

manufacturer.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely

ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater

heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson

thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch

equipmentwithaportablecontainer,ratherthanfroma

fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Disengagedrives,settheparkingbrake,stoptheengine

andremovethekeyordisconnectthespark-plugwire.

Waitforallmovementtostopbeforeadjusting,cleaning

orrepairingthemachine.

•Cleangrassanddebrisfromthecuttingunit,thedrives,

themufers,andtheenginetohelppreventres.Clean

upoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Shutoffthefuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Settheparkingbrake.

Neverallowuntrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatteryorthespark-plugwirebefore

makinganyrepairs.Disconnectthenegativeterminal

rstandthepositivelast.Connectthepositiverstand

negativelast.

•Usecarewhencheckingtheblades.Wraptheblade(s)or

weargloves,andusecautionwhenservicingthem.Only

replaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonToro

genuineparts.Whenitcomestoreliability,Torodelivers

replacementpartsdesignedtotheexactengineering

specicationsofourequipment.Forpeaceofmind,insist

onTorogenuineparts.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected

downandoutwardfromthemachine.

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

1-403005

54-9220

58-6520

1.Grease

66-1340

68-8340

98-5954

103-2076

105-7798

107-2102

109-7232

110-2067

110-2068

1.ReadtheOperator'sManual.

114-4466

1.Main,25A

3.Charge,25A

2.PTO,10A

4.Auxiliary,15A

115-7445

1.Greasepulleysandspindles

2.Maintenanceinterval—50hours

116-0090

116-0157

116-0205

116-0752

1.Latch2.Unlatch

116-1654

116-1716

1.Fuel6.Hourmeter

2.Empty

7.PTO

3.Half

8.Parkingbrake

4.Full9.Neutral

5.Battery

10.Operatorpresenceswitch

116-2643

116-3303

116-4858

116-5944

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

120–5899

1.PTO(PowerTake-off)3.Continuousvariable

setting

2.Slow

4.Fast

125–9382

109-7069

ProductOverview

g019888

Figure4

1.Height-of-cutdecklift

pedal

6.Rollbar

2.Transportlock

7.Seatbelt

3.Parkingbrakelever8.Fuelcap

4.Controls

9.Mowerdeck

5.Motioncontrollevers

10.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe

engineandoperatethemachine(Figure4andFigure5).

g0131 12

ECK

ENG

Figure5

1.PTOSwitch4.Hourmeter/Safety

interlockdisplay/Fuel

gauge

2.Throttlecontrol5.Ignitionswitch

3.Malfunctionindicatorlight

(MIL)

6.Fuses

FuelGauge

Thefuelgaugeislocatedwiththehourmeter,andthebars

lightupwhentheignitionswitchison(Figure6).

Theindicatorlightappearswhenthefuellevelis

low—approximately3.8L(1USgallon)remaininginthe

fueltank.

Figure6

1.Fuelgauge(bars)4.Safety-interlocksymbols

2.Batterylight

5.Low-fuelindicatorlight

3.Hourmeter

HourMeter

Thehourmeterrecordsthenumberofhourstheenginehas

operated.Itoperateswhentheengineisrunning.Usethese

timesforschedulingregularmaintenance(Figure6).

SafetyInterlockIndicators

Therearesymbolsonthehourmeterandtheindicatewitha

blacktrianglethattheinterlockcomponentisinthecorrect

position(Figure6).

BatteryIndicatorLight

WhentheignitionkeyisinitiallyturnedtotheRunposition

forafewseconds,thebatteryvoltagewillbedisplayedinthe

areawherethehoursarenormallydisplayed.

Thebatterylightturnsonwhentheignitionisturnedonand

whenthechargeisbelowthecorrectoperatinglevel(Figure

6).

ThrottleControl

ThethrottlecontrolisvariablebetweenFastandSlow.

Blade-controlSwitch(PTO)

Theblade-controlswitch(PTO)isusedtoengagetheelectric

clutchanddrivethemowerblades.Pulltheswitchupto

engagethebladesandrelease.Todisengagetheblades,push

thebladecontrolswitch(PTO)downormoveamotion

controlleverintotheneutrallockposition.

IgnitionSwitch

Thisswitchisusedtostartthemowerengineandhasthree

positions:Start,RunandOff.

Motion-controlLevers

Themotion-controlleversareusedtodrivethemachine

forward,reverse,andturneitherdirection.

Neutral-cockPosition

Theneutral-lockpositionisusedwiththesafetyinterlock

systemtoengageandtodetermineneutralposition.

Fuel-shutoffValve

Closethefuel-shutoffvalve(undertheseat)when

transportingorstoringthemower.

ElectronicControlUnitMalfunction

IndicatorLight

Theelectroniccontrolunit(ECU)continuouslymonitorsthe

operationoftheEFIsystem.

Ifthesystemdetectsaproblemorfault,themalfunction

indicatorlight(MIL)illuminates.

TheMIListheredlightlocatedintherightconsolepanel.

IftheMILilluminates,performtheinitialtroubleshooting

checks;refertotheMILsectioninTroubleshooting(page65).

Ifthesechecksdonotcorrecttheproblem,furtherdiagnosis

andservicingbyanAuthorizedServiceDealerisnecessary.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww.Toro.comforalistofallapproved

attachmentsandaccessories.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Width:

52-inchDeck60-inchDeck72-inchDeck

WithoutDeck

116cm(46

inches)

134.6cm

(53.0inches)

150.1cm

(59.1inches)

DeectorUp146cm(58

inches)

156.8cm

(61.7inches)

187cm(73.6

inches)

Deector

Down

172cm(68

inches)

192.2cm

(75.7inches)

222.4cm

(87.6inches)

Length:

52-inchDeck60-inchDeck72-inchDeck

RollBar—Up

201cm(79

inches)

211.1cm

(83.1inches)

218.7cm

(86.1inches)

Roll

Bar—Down

206cm(81

inches)

215.4cm

(84.8inches)

223.0cm

(87.8inches)

Height:

RollBar—UpRollBar—Down

179.1cm(70.5inches)118.9cm(46.8inches)

Weight:

ModelWeight

74906

533kg(1174lbs)

74926,78926,and74930

569kg(1255lb)

74918,74928,and78928

612kg(1350lb)

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontainsmore

than10%ethanolbyvolume,suchasE15(contains15%

ethanol),E20(contains20%ethanol),orE85(contains

upto85%ethanol).Usingunapprovedgasolinemay

causeperformanceproblemsand/orenginedamage

whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanygasoline

thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6to13

mm(1/4to1/2inch)belowthebottomofthe

llerneck.Thisemptyspaceinthetankallows

gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithouttheentireexhaust

systeminplaceandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycancauseasparkwhichcanignitethe

gasolinevapors.Areorexplosionfromgasoline

canburnyouandothersandcandamageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor

onatruckortrailerbed,becauseinteriorcarpets

orplastictruck-bedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment

fromthetruckortrailerandfueltheequipment

withthewheelsontheground.

Ifthisisnotpossible,thenfuelsuchequipment

onatruckortrailerfromaportablecontainer,

ratherthanfromagasoline-dispensernozzle.

•Ifagasolinedispensermustbeused,keepthe

nozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingis

complete.

WARNING

Gasolineisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditionerbottleopening.

•Avoidcontactwithskin;washoffspillagewith

soapandwater.

UsingFuelStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetokeepthe

fuelfreshduringstorageof90daysorless.Ifyouarestoring

themachineforlonger,drainthefueltank;refertoStorage

(page63).

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditionertothe

fuel,andfollowthedirectionsofthemanufacturer.

Note:Fuelstabilizer/conditionerismosteffectivewhen

mixedwithfreshgasoline.Tominimizethechanceofvarnish

depositsinthefuelsystem,usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonlevelground.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundthefuel-tankcapandremoveit.Add

regularunleadedgasolinetothefueltankuntilthelevel

is6to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisspaceinthetankallowsthe

gasolinetoexpand.Donotllthefueltankcompletely

full;referto(

Figure7).

G009189

G012429

Figure7

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,checktheoil

levelintheenginecrankcase;refertoCheckingtheEngine

OilLevel.

BreakingInaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks

anddrivesystemshavehigherfrictionwhennew,placing

additionalloadontheengine.Allow40to50hoursof

break-intimefornewmachinestodevelopfullpowerand

bestperformance.

UsingtheRolloverProtection

System(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keeptheroll

barinthefullyraisedlockedpositionandusethe

seatbelt.

Ensurethattherearpartoftheseatissecuredwith

theseatlatch.

WARNING

Thereisnorolloverprotectionwhentherollbaris

inthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbaris

inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearancepermits.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontact

them.

Important:Lowertherollbaronlywhenabsolutely

necessary.

1.Tolowertherollbar,applyforwardpressuretothe

upperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90°sothatthey

arenotengaged(Figure8).

3.Lowertherollbartothedownposition(Figure8).

Figure8

1.ROPSknob

3.Rollbarintheupright

position

2.PullROPSknoboutand

rotate90degrees

4.Rollbarinthefolded

position

4.Toraisetherollbar,raisetherollbartotheoperate

position,rotatetheknobssothattheymovepartially

intothegrooves(Figure8).

5.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarandthepinswillsnap

intopositionwhentheholesalignwiththepins(Figure

8).Pushontherollbarandensurethatbothpinsare

engaged.

Important:Alwaysusetheseatbeltwiththeroll

barinthefullyraisedposition.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety

section.Knowingthisinformationcouldhelpyouor

bystandersavoidinjury.

DANGER

Operatingonwetgrassorsteepslopescancause

slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,death,or

drowning.

Thereisnorolloverprotectionwhentherollbaris

down.

Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

Readandfollowtherolloverprotectioninstructions

andwarnings.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotoperateneardrop-offsornearwater.

•Donotoperateonslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Avoidsuddenturnsorrapidspeedchanges.

Figure9

1.SafeZone-usethe

ZMasterhereonslopes

lessthan15degreesor

atareas.

3.Water

2.DangerZone-useawalk

behindmowerand/ora

handtrimmeronslopes

greaterthan15degrees,

neardrop-offsandwater.

CAUTION

Thismachineproducessoundlevelsinexcessof

85dBAattheoperator’searandcancausehearing

lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Theuseofprotectiveequipmentforeyes,ears,feet,andhead

isrecommended.

G009027

Figure10

1.Wearsafetyglasses

2.Wearhearingprotection

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthemachineor

leaveitunattended.

SettingtheParkingBrake

WARNING

Theparkingbrakemaynotholdmachineparkedon

aslopeandcouldcausepersonalinjuryorproperty

damage.

Donotparkonslopesunlessthewheelsare

chockedorblocked.

G016994

Figure11

ReleasingtheParkingBrake

G016995

Figure12

OperatingtheMowerBlade

ControlSwitch(PTO)

Thebladecontrolswitch(PTO)startsandstopsthemower

bladesandanypoweredattachments.

EngagingtheBladeControlSwitch

(PTO)

Note:Engagingthebladecontrolswitch(PTO)withthe

throttlepositionathalforlesswillcauseexcessivewearto

thedrivebelts.

G008945

Figure13

DisengagingtheBladeControlSwitch

(PTO)

G009174

Figure14

OperatingtheThrottle

ThethrottlecontrolcanbemovedbetweenFastandSlow

positions(Figure15).

Alwaysusethefastpositionwhenturningonthemowerdeck

withthebladecontrolswitch(PTO).

G008946

Figure15

OperatingtheIgnitionSwitch

1.TurntheignitionkeytotheStartposition(Figure16).

Whentheenginestarts,releasethekey.

Important:Donotengagethestarterformore

than5secondsatatime.Iftheenginefailsto

start,allowa15secondcool-downperiodbetween

attempts.Failuretofollowtheseinstructionscan

burnoutthestartermotor.

Note:Additionalstartingcyclesmayberequired

whenstartingtheengineforthersttimeafterthefuel

systemhasbeencompletelywithoutfuel.

START

RUN

ST OP

G008947

Figure16

2.Tostoptheengine,turntheignitionkeytothestop

position.

UsingtheFuel-shutoffValve

Thefuel-shutoffvalveislocatedundertheseat.Movethe

seatforwardtoaccessit.

Closethefuel-shutoffvalvefortransport,maintenance,and

storage.

Ensurethatthefuel-shutoffvalveisopenwhenstartingthe

engine.

G008948

Figure17

1.On2.Off

StartingandStoppingthe

Engine

StartingtheEngine

1.RaisetheROPSupandlockintoplace,sitontheseat

andfastentheseatbelt.

2.Movethemotioncontrolstoneutrallockedposition.

3.Settheparkingbrake;refertoSettingtheParking

Brake.

4.Movethebladecontrolswitch(PTO)totheOff

position(Figure18).

5.MovethethrottlelevermidwaybetweentheSlowand

Fastpositions.

g017006

Figure18

6.TurntheignitionkeytotheStartposition(Figure16).

Whentheenginestarts,releasethekey.

Important:Donotengagethestarterformore

than5secondsatatime.Iftheenginefailsto

startallowa15secondcool-downperiodbetween

attempts.Failuretofollowtheseinstructionscan

burnoutthestartermotor.

Note:Additionalstartingcyclesmayberequired

whenstartingtheengineforthersttimeafterthefuel

systemhasbeenwithoutfuelcompletely.

START

RUN

ST OP

G008947

Figure19

1.Off3.Start

2.Run

StoppingtheEngine

CAUTION

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethemachinewhileitis

unattended.

Alwaysremovetheignitionkeyandsettheparking

brakewhenleavingthemachineunattended,even

ifjustforafewminutes.

Lettheengineidleatslowthrottle(turtle)for60seconds

beforeturningtheignitionswitchoff.

g017007

Figure20

Important:Makesurethatthefuelshutoffvalveis

closedbeforetransportingorstoringthemachine,as

fuelleakagemayoccur.Settheparkingbrakebefore

transporting.Makesuretoremovethekeyasthefuel

pumpmayrunandcausethebatterytolosecharge.

TheSafetyInterlockSystem

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor

damagedthemachinecouldoperateunexpectedly

causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches

dailyandreplaceanydamagedswitchesbefore

operatingthemachine.

UnderstandingtheSafetyInterlock

System

Thesafetyinterlocksystemisdesignedtopreventtheengine

fromstartingunless:

•Theparkingbrakeisengaged.

•Thebladecontrolswitch(PTO)isdisengaged.

•Themotioncontrolleversareintheneutrallocked

position

Thesafetyinterlocksystemalsoisdesignedtostopthe

enginewhenthetractioncontrolsaremovedfromthelocked

positionwiththeparkingbrakeengagedorifyourisefrom

theseatwhenthePTOisengaged.

Thehourmeterhassymbolstonotifytheuserwhenthe

interlockcomponentisinthecorrectposition.Whenthe

componentisinthecorrectposition,atrianglewilllightup

inthecorrespondingsquare.

G009181

Figure21

1.Triangleslightupwhentheinterlockcomponentsareinthe

correctposition

TestingtheSafetyInterlockSystem

ServiceInterval:Beforeeachuseordaily

Testthesafetyinterlocksystembeforeyouusethemachine

eachtime.Ifthesafetysystemdoesnotoperateasdescribed

below,haveanAuthorizedServiceDealerrepairthesafety

systemimmediately.

1.Sittingontheseat,engagetheparkingbrakeandmove

thebladecontrolswitch(PTO)toon.Trystartingthe

engine;theengineshouldnotcrank.

2.Sittingontheseat,engagetheparkingbrakeandmove

thebladecontrolswitch(PTO)tooff.Moveeither

motioncontrollever(outofneutrallockedposition).

Trystartingtheengine;theengineshouldnotcrank.

Repeatforothercontrollever.

3.Sittingontheseat,engagetheparkingbrake,movethe

bladecontrolswitch(PTO)tooffandmovethemotion

controlleverstoneutrallockposition.Nowstartthe

engine.Whiletheengineisrunning,releasetheparking

brake,engagethebladecontrolswitch(PTO)andrise

slightlyfromtheseat;theengineshouldstop.

4.Sittingontheseat,engagetheparkingbrake,movethe

bladecontrolswitch(PTO)tooffandmovethemotion

controlleverstoneutrallockposition.Nowstartthe

engine.Whiletheengineisrunning,centereither

motioncontrolandmove(forwardorreverse);the

engineshouldstop.Repeatforothermotioncontrol.

5.Sittingontheseat,disengagetheparkingbrake,move

thebladecontrolswitch(PTO)tooffandmovethe

motioncontrolleverstoneutrallockposition.Try

startingtheengine;theengineshouldnotcrank.

DrivingForwardorBackward

Thethrottlecontrolregulatestheenginespeedasmeasured

inrpm(revolutionsperminute).Placethethrottlecontrolin

thefastpositionforbestperformance.Alwaysoperateinthe

fullthrottlepositionwhenmowing.

CAUTION

Machinecanspinveryrapidly.Operatormaylose

controlofmachineandcausepersonalinjuryor

damagetomachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemakingsharp

turns.

UsingtheMotionControlLevers

Figure22

1.Motioncontrol

lever-neutrallockposition

4.Backward

2.Center,unlockedposition5.Frontofmachine

3.Forward

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Toro Z Master Professional 5000 Series Riding Mower, User manual

Brand: Toro

Model: Z Master Professional 5000 Series Riding Mower,

Category: Lawnmowers

Type: User manual

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