Table of contents
1. SAFETY INSTRUCTIONS .................... 4
Safety warnings ..................................... 4
Safety guidelines ................................... 5
2. LIABILITY .............................................. 6
3. WARRANTY.......................................... 6
4. CORRECT DISPOSAL OF THIS
PRODUCT ............................................ 6
5. PRODUCT DESCRIPTION ................... 7
Introduction ........................................... 7
Dimensions ........................................... 7
Main parts ............................................. 8
Protection .............................................. 9
Identification label ................................. 9
6. INSTALLATION ..................................... 9
Unpacking ............................................. 9
Check the battery .................................. 9
Choosing a location to install ............... 10
Required tools ..................................... 10
Required materials .............................. 10
Charger settings .................................. 10
Installation drawing of a single unit ...... 11
Safety relay ......................................... 12
Installation procedure for a single unit . 13
7. COMMISSIONING .............................. 15
8. MAINTENANCE .................................. 17
9. DECOMMISSIONING ......................... 17
10. REPLACEMENTS ............................... 17
11. STORAGE .......................................... 17
12. MASTERBUS ...................................... 18
About MasterBus ................................. 18
How to set up a MasterBus network .... 18
Network wiring ..................................... 18
13. MASTERBUS ON THE MLI ULTRA .... 19
Monitoring ........................................... 19
Alarms ................................................. 20
Configuration ....................................... 20
Events ................................................. 22
Events sources .................................. 23
Event commands ............................... 23
Stop Charge event .............................. 24
Capacity Very Low event ..................... 24
Battery safety event ............................. 24
How to activate MasterBus powering .. 25
14. CZONE
®
.............................................. 26
DIP switch settings .............................. 26
Network wiring ..................................... 26
Configuration ....................................... 27
15. MULTIPLE BATTERY SYSTEMS ....... 33
Parallel connection .............................. 34
Series connection with one 48V charger
for two 24V batteries ........................... 36
Set up clusters .................................... 38
How to create a cluster in
MasterAdjust ..................................... 39
How to create a cluster in CZone ....... 40
16. TROUBLESHOOTING ........................ 42
17. TECHNICAL DATA ............................. 43
Technical specifications ...................... 43
Characteristics .................................... 45