Newland EM3000 Integration Guide

Category
Bar code readers
Type
Integration Guide
SCANNING MADE SIMPLE
EM3000
OEM scan engine
integration guide
Version Description Date
V 1.0 Support as from EM3000 rmware Version 3.02.001 and higher. 20100817
V
1.1 Add programming codes of Matrix 2 of 5. 20100907
V
1.1.1
Correct the setting code of "Enable Reading All 2D ",Change voltage of
specication form DC3.3V to DC 3.3±0.3VCorrect the interface
of specication form RS232USBto TTL232
20110701
V
1.1.2 Add an "ASCII Table" in the
Appendix
20110822
Revisions
Disclaimer
© 1999-2012 by Fujian Newland Auto-ID Tech. Co., Ltd, All rights reserved.
No part of this publication may be reproduced, transmitted, or used in any form or by any means, electrical or
mechanical, without prior written permission from Newland. The material in this manual is subject to change
without notice.
All software, including rmware, is provided strictly on an as is basis and is provided without further
warranty. Newland grants to the user a non-transferable and non-exclusive license to use each software or
rmware program delivered hereunder (licensed program). Except as noted below, such license may not be
assigned, sublicensed, or otherwise transferred by the user without prior written consent of Newland. No
right to copy a licensed program in whole or in part is granted except as permitted under copyright law or
as hereinafter expressly provided. The user agrees to maintain Newland`s copyright notice on the licensed
programs delivered hereunder, and to include the same on any authorized copies it makes in whole or in part.
The user agrees not to decompile, disassemble, decode, or reverse engineer any licensed program or product
delivered to the user or any portion thereof.
Newland reserves the right to make changes and improvements to any software or product for reliability,
function, or design.
Newland does not assume any responsibility or liability arising out of, or in connection with, the application
or use of any product, circuit, or application described herein.
No license is granted, either expressly or implicitly, estoppels, or otherwise under any Newland intellectual
property rights. An implied license only exists for equipment, circuits, and subsystems contained in Newland
products.
Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation. All other
product or service names are the property of their respective owners.
Fujian Newland Auto-ID Tech. Co., Ltd.
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Table of Contents
Contents
About this guide
Introduction ................................................................................................................................................. 1
Chapter Description ..................................................................................................................................... 1
Graphic Notations ........................................................................................................................................ 1
Newland Auto-ID Support Center ............................................................................................................... 2
About EM3000
Introduction .................................................................................................................................................. 3
Highlights of the EM3000 ........................................................................................................................... 3
Get Familiar With EM3000 ......................................................................................................................... 4
Unpacking ............................................................................................................................................. 4
Outline of EM3000 ............................................................................................................................... 4
Mechanical Interface
Introduction .................................................................................................................................................. 5
Dimensions of EM3000 Unit ....................................................................................................................... 6
EM3000 Front View ............................................................................................................................. 6
EM3000 Left Side View ...................................................................................................................... 6
EM3000 Bottom View ......................................................................................................................... 6
Interface ....................................................................................................................................................... 7
Interface Socket .................................................................................................................................... 7
Interface Cable ...................................................................................................................................... 7
Interface Socket Pin Assignment and Denition .................................................................................. 8
Schematic of Interface Socket .............................................................................................................. 9
Sample Interface Flexible Cable Specications ................................................................................ 10
Housing Design Considerations ..................................................................................................................11
Housing Structure ................................................................................................................................11
Temperature .........................................................................................................................................11
Scan Window .......................................................................................................................................11
Electrical Interface
Introduction ................................................................................................................................................ 13
Interface Signal levels ......................................................................................................................... 13
Input signals ............................................................................................................................................... 14
Output Signals ............................................................................................................................................ 14
A Sample Schematic of Beeper Driving Circuit: ............................................................................... 15
A Sample Schematic of LED Driving Circuit: ................................................................................... 15
Software Interface
Introduction ................................................................................................................................................ 16
Trigger EM3000 for a Reading .................................................................................................................. 17
Hard Trigger ........................................................................................................................................ 17
Auto Scan ............................................................................................................................................ 17
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Continuous Scan Mode ....................................................................................................................... 17
Serial Port Communication ....................................................................................................................... 18
EM3000 Initiated Data Upload ........................................................................................................... 18
Barcode Message ...................................................................................................................................... 19
Host Initiated Commands .......................................................................................................................... 20
Development Tools
Introduction ................................................................................................................................................ 24
Evaluation Kit, EVK3000 V2 .................................................................................................................... 25
QuickSet ..................................................................................................................................................... 26
Software Development Kit ........................................................................................................................ 27
Programming the Engine
Introduction ................................................................................................................................................ 28
Code Programming ............................................................................................................................. 28
Command Programming ..................................................................................................................... 28
QuickSet Programming ...................................................................................................................... 28
Programming Notation .............................................................................................................................. 29
Code Programming On/Off........................................................................................................................ 30
Illumination ................................................................................................................................................ 31
Aiming ....................................................................................................................................................... 32
Beep ........................................................................................................................................................... 33
Decoding Beep .................................................................................................................................... 33
Decoding Beep Type ........................................................................................................................... 33
Decoding Beep Volume ...................................................................................................................... 34
Power On Beep ................................................................................................................................... 34
Beep Denotation (Beeper Denitions) ................................................................................................ 34
Reading Mode ............................................................................................................................................ 35
Reading Timeout and Delay ...................................................................................................................... 36
Sensitivity .................................................................................................................................................. 37
Exposure Imaging Mode ............................................................................................................................ 38
Default ....................................................................................................................................................... 39
Factory Default ................................................................................................................................... 39
User Default ........................................................................................................................................ 39
Query Product Information ........................................................................................................................ 40
RS232 Interface
Introduction ................................................................................................................................................ 41
Serial Port .................................................................................................................................................. 42
Baud Rate ............................................................................................................................................ 42
Parity Check ........................................................................................................................................ 43
Data Bits Transmitted ......................................................................................................................... 44
Stop Bits .............................................................................................................................................. 44
Symbols
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Introduction ............................................................................................................................................... 45
General Options ......................................................................................................................................... 46
Disable Reading All ............................................................................................................................ 46
Enable Reading All ............................................................................................................................. 46
Enable Reading All 1D ....................................................................................................................... 46
Disable Reading All 1D ...................................................................................................................... 46
Enable Reading All 2D ....................................................................................................................... 47
Disable Reading All 2D ...................................................................................................................... 47
Code 128 .................................................................................................................................................... 48
Load Factory Default .......................................................................................................................... 48
Enable/Disable Code 128 ................................................................................................................... 48
Select Message Length ....................................................................................................................... 49
EAN-8 ........................................................................................................................................................ 50
Load Factory Default .......................................................................................................................... 50
Enable/Disable UCC/EAN-8 .............................................................................................................. 50
Check Digit ......................................................................................................................................... 50
2 Digits Addenda Code ....................................................................................................................... 51
5 Digits Addenda Code ....................................................................................................................... 51
EAN-8 expand to EAN-13 .................................................................................................................. 52
EAN-13 ...................................................................................................................................................... 53
Load Factory Default .......................................................................................................................... 53
Disable/EnableEAN-13 ...................................................................................................................... 53
Check Digit ......................................................................................................................................... 53
2 Digits Addenda Code ....................................................................................................................... 54
5 Digits Addenda Code ....................................................................................................................... 54
UPC-E ........................................................................................................................................................ 55
Load Factory Default .......................................................................................................................... 55
Disable/Enable UPC-E ....................................................................................................................... 55
Check Digit ......................................................................................................................................... 55
2 Digits Addenda Code ....................................................................................................................... 56
5 Digits Addenda Code ....................................................................................................................... 56
Transmit Default 0 ..................................................................................................................... 57
UPC-E Expand to UPC-A ................................................................................................................... 57
UPC-A ........................................................................................................................................................ 58
Load Factory Default .......................................................................................................................... 58
Disable/Enable UPC-A ....................................................................................................................... 58
Check Digit ......................................................................................................................................... 58
2 Digits Addenda Code ....................................................................................................................... 59
5 Digits Addenda Code ....................................................................................................................... 59
Transmit Default 0 ...................................................................................................................... 60
Interleaved 2 of 5 ....................................................................................................................................... 61
Load Factory Default .......................................................................................................................... 61
Disable/Enable Interleaved 2 of 5 ....................................................................................................... 61
Select Message Length ....................................................................................................................... 62
Check Digit ......................................................................................................................................... 63
Specied Lengths ................................................................................................................................ 64
ITF-14 ........................................................................................................................................................ 65
ITF-6 .......................................................................................................................................................... 66
Matrix 2 of 5 .............................................................................................................................................. 67
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Load Factory Default .......................................................................................................................... 67
Disable/Enable Matrix 2 of 5 .............................................................................................................. 67
Select Message Length ....................................................................................................................... 68
Check Digit ......................................................................................................................................... 69
Code 39 ...................................................................................................................................................... 70
Load Factory Default .......................................................................................................................... 70
Enable/Disable Code 39 ..................................................................................................................... 70
Transmit Start & Stop Character......................................................................................................... 70
Select Message Length ....................................................................................................................... 71
Check Digit ........................................................................................................................................ 72
Decode ASCII ..................................................................................................................................... 72
Codabar ...................................................................................................................................................... 73
Load Factory Default .......................................................................................................................... 73
Enable/Disable Codabar ..................................................................................................................... 73
Select Message Length ....................................................................................................................... 74
Check Digit ........................................................................................................................................ 75
Transmit Start & Stop Character......................................................................................................... 76
Code 93 ...................................................................................................................................................... 77
Load Factory Default .......................................................................................................................... 77
Enable /Disable Code 93 .................................................................................................................... 77
Select Message Length ....................................................................................................................... 78
Check Digit ........................................................................................................................................ 79
UCC/EAN-128 ........................................................................................................................................... 80
Load Factory Default .......................................................................................................................... 80
Enable/Disable UCC/EAN-128 .......................................................................................................... 80
GS1 Databar ............................................................................................................................................... 81
Load Factory Default .......................................................................................................................... 81
Enable/Disable GS1 Databar .............................................................................................................. 81
Transmit AI(01) Character .................................................................................................................. 81
EAN·UCC Composite ................................................................................................................................ 82
Load Factory Default .......................................................................................................................... 82
Enable/Disable EAN·UCC Composite ............................................................................................... 82
Code 11 ...................................................................................................................................................... 83
Load Factory Default .......................................................................................................................... 83
Enable/Disable Code 11 ...................................................................................................................... 83
Select Message Length ....................................................................................................................... 84
Check Digit ......................................................................................................................................... 85
ISBN .......................................................................................................................................................... 86
Load Factory Default .......................................................................................................................... 86
Enable/Disable ISBN .......................................................................................................................... 86
Transmit .............................................................................................................................................. 86
Industrial 25 ............................................................................................................................................... 87
Load Factory Default .......................................................................................................................... 87
Enable/Disable Industrial 25 ............................................................................................................... 87
Select Message Length ....................................................................................................................... 88
Check Digit ......................................................................................................................................... 89
Standard 25 ................................................................................................................................................ 90
Load Factory Default .......................................................................................................................... 90
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Enable/Disable Standard 25 ................................................................................................................ 90
Select Message Length ....................................................................................................................... 91
Check Digit ......................................................................................................................................... 92
Plessey ....................................................................................................................................................... 93
Load Factory Default .......................................................................................................................... 93
Enable/Disable Plessey ....................................................................................................................... 93
Select Message Length ....................................................................................................................... 94
Check Digit ......................................................................................................................................... 95
MSI-Plessey ............................................................................................................................................... 96
Load Factory Default .......................................................................................................................... 96
Enable/Disable MSI-Plessey .............................................................................................................. 96
Select Message Length ....................................................................................................................... 97
Check Digit ......................................................................................................................................... 98
PDF417 ...................................................................................................................................................... 99
Load Factory Default .......................................................................................................................... 99
Enable/Disable PDF417 ...................................................................................................................... 99
Select Message Length ..................................................................................................................... 100
PDF417 Twin Code........................................................................................................................... 101
Forward/Backward Direction PDF 417 ........................................................................................... 101
QR Code .................................................................................................................................................. 102
Load Factory Default ........................................................................................................................ 102
Enable/Disable QR Code .................................................................................................................. 102
Select Message Length ..................................................................................................................... 103
QR Twin Code .................................................................................................................................. 104
Aztec ........................................................................................................................................................ 105
Load Factory Default ........................................................................................................................ 105
Enable/Disable Aztec ........................................................................................................................ 105
Select Message Length ..................................................................................................................... 106
Reading Multi-barcodes of an Image................................................................................................ 107
The number of Multi-barcodes ......................................................................................................... 108
Data Matrix .............................................................................................................................................. 109
Load Factory Default ........................................................................................................................ 109
Enable/Disable Data Matrix.............................................................................................................. 109
Select Message Length ......................................................................................................................11 0
Data Matrix Twin Code .....................................................................................................................111
Rectangular Symbols .........................................................................................................................112
Forward/Backward Direction Data Matrix .......................................................................................112
Maxicode ..................................................................................................................................................113
Load Factory Default .........................................................................................................................113
Enable/Disable Maxicode ................................................................................................................113
Select Message Length ......................................................................................................................11 4
Chinese Sensible Code ..............................................................................................................................11 5
Load Factory Default .........................................................................................................................115
Enable/Disable Chinese Sensible Code .............................................................................................115
Select Message Length ......................................................................................................................11 6
OCR
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Introduction ...............................................................................................................................................117
Prex/Sufx
Introduction ...............................................................................................................................................118
General Programming ...............................................................................................................................119
Disable or Enable Prex/Sufx .........................................................................................................11 9
Prex Sequences ............................................................................................................................... 120
Disable or Enable User Prex ........................................................................................................... 121
Program User Prex ......................................................................................................................... 121
AIM Prex ............................................................................................................................................... 122
Code ID Prex ......................................................................................................................................... 123
Code ID Default ................................................................................................................................ 123
Modify Code ID ................................................................................................................................ 124
User Sufx ............................................................................................................................................... 127
Disable or Enable User Sufx .......................................................................................................... 127
Program User Sufx ......................................................................................................................... 127
Terminal ................................................................................................................................................... 128
Disable or Enable Terminal .............................................................................................................. 128
Program Terminal ............................................................................................................................. 128
Message Interception & Pack
Introduction .............................................................................................................................................. 129
Message Interception ............................................................................................................................... 130
Programming 1D Intercept Option ................................................................................................... 131
Programming 2D Intercept Option ................................................................................................... 132
Message Pack ........................................................................................................................................... 133
Introduction ....................................................................................................................................... 133
Normal Pack ..................................................................................................................................... 133
Batch Programming
Introduction .............................................................................................................................................. 134
How to build a batch command ............................................................................................................... 135
Produce setting code ................................................................................................................................ 136
Use batch setting code ............................................................................................................................. 137
Appendix
Digit Code ................................................................................................................................................ 138
Save and Abort ......................................................................................................................................... 140
Factory Default List ................................................................................................................................. 141
AIM ID List ............................................................................................................................................. 146
Code ID List ............................................................................................................................................. 147
Symbols ID Number .............................................................................................................................. 148
ASCII Table ............................................................................................................................................. 149
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About this guide
Introduction
This NLS-EM3000 (EM3000) Scan Engine Integration Guide provides general instructions for OEM
integration.
Chapter Description
About EM3000: The chapter of About EM3000 gives a brief description of the EM3000. It covers the
general, overall specications of the EM3000.
Mechanical Interface: T
he chapter of Mechanical Interface describes the mechanical interface of the
EM3000. It includes the dimensions and locations of EM3000 mechanical components.
Electrical Interface: T
he chapter of Electrical Interface describes the electrical interface of the EM3000. It
mainly explains the EM3000 interface socket and exible cable. Samples of schematics are also included.
Software Interface: T
he chapter of Software Interface describes the software interface of EM3000. It has the
serial communication protocols for queries and commands.
Development To
ols: The chapter of EM3000 Development Tools lists the development tools and brief
descriptions of the tools.
Programming T
he Engine:The chapter of Conguration lists all the congurations of EM3000. The
conguration can be done through pre-printed conguration barcodes, serial port commands, and/or
Quickset, a Newland software package.
Graphic Notations
Tool – Handy item for a task.
Attention – Important subject to be aware of or to avoid.
Tips – Helpful information about a topic or a feature.
Example – Illustration of how to use a feature.
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About this guide
Newland Auto-ID Support Center
If you have any problem with your equipment, contact the Newland Support Center in your region. Before
calling, have the model number, serial number, and several of your barcodes at hand.
Call the support Center from a phone near the scanning equipment so that the service person can try to talk
you through your problem. If the equipment is found to be working properly and the problem is barcode
readability, the Support Center will request samples of your bar codes for analysis at our plant.
If your problem cannot be solved over the phone, you may need to return your equipment for servicing. If
that is necessary, you will be given specic directions.
Note: Newland Auto-ID Tech. is not responsible for any damages incurred during shipment.
For service information, warranty information or technical assistance contact or call the Support Center listed
below. For the latest service information go to
http://www.nlscan.com/en
If you purchased your Newland product from a Newland Business Partner, contact that Business Partner for
Service.
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About EM3000About EM3000
Introduction
EM3000 is an embedded barcode reading engine. Its gray scale CMOS image capturer and the Newland
patented
TM
, a Computerized Image Recognition System, ensure the fast scanning and decoding accuracy
on different barcode media such as paper, plastic card, and metal surface. It can be easily integrated into
OEM equipments or systems (hand-held, portable, and mounted) to provide solutions for image capture,
barcode reading, and barcode message processing.
EM3000 opens its image acquisition interface and camera control to OEM developers to allow their special
integration needs. EM3000 Software Development Kit is provided for easy and quick development of OEM
applications.
Highlights of the EM3000
Slim size allowing easy embedding into OEM equipments and systems. »
Outstanding decoding performance for major 1D and 2D barcodes. »
High performance CPU and image capture module ensuring fast and accurate scans. »
Easy OEM software development and rmware upgrade. »
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About EM3000
Get Familiar With EM3000
Unpacking
Remove EM3000 and accessories from the package. Check for missing parts and inspect for damage.
EM3000 is packed in anti-static bag. Please handle accordingly.
Outline of EM3000
The outline of EM3000 is shown below.
If there is any damage or missing parts, please contact your supplier at once. Keep the origi-
nal package for return services, if necessary.
EM3000
Aiming LED
12 Pins Cable Socket
Camera
CMOS Circuit
L-Bracket
LED
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Introduction
Mechanical Interface
This section describes theMechanical Interface.
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Mechanical Interface
Dimensions of EM3000 Unit
EM3000 Front View
Following gure 1 shows the dimensions of EM3000. The gure EM3000 Front View has the width and
height dimensions. The height of the EM3000 is from the bottom of EM3000 to the top of highest component
on the topside.
EM3000 Front Vi
ewFigure 1.
EM3000 Left Side View
The gure 2 EM3000 Left Side View has the length dimensions.
EM3000 Left Side Vi
ewFigure 2.
EM3000 Bottom View
The gure 3 EM3000 Bottom View has the mounting screw specications. The mounting screw is M2, 2 mm
screw. The length of the screw into EM3000 must be less than 4 mm.
EM3000 Bottom Vi
ew Figure 3.
Unitmm
Unitmm
Unitmm
28.0
+0.3
0
19.77
+0.5
0
24
+0.4
0
13.5
+0.3
0
Mounting Hole M2.0
4.0mm MAX
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Mechanical Interface
Interface
Interface Socket
EM3000 uses a ZIF 12PIN exible cable socket to interface with external device (Host), such as EVK3000
V2, the EM3000 Evaluation Kit. Figure below shows the location and dimension of the socket.
Interface Cable
A exible cable is needed when using EM3000. Both of the two ends should be 12 PINS. One connects to
the EM3000 interface socket, the other connects to external device. Figure below shows how the sample
cable is connected to the interface socket.
Unitmm
50.
13 9.
08
.
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Mechanical Interface
Interface
Interface Socket Pin Assignment and Denition
J1 Input/Output Type Denition
PIN 1 Power Supply VCC
Power supply V
CC +3.3VIf power falls to under 3.1V, EM3000 will
reset automatically.
PIN 2 Power Supply VCC
Power supply V
CC +3.3VIf power falls to under 3.1V, EM3000 will
reset automatically.
PIN 3 Ground GND
PIN 4 Input RX TTL
levelcould not connect to PC serial signal
PIN 5 Output TX TTL
levelcould not connect to PC serial signal
PIN 6 NC
PIN 7 NC
PIN 8 Ground GND
PIN 9 Output BUZ
Beeper output. If not sufcient current for beeper,
an external current
amplier is needed. If not use, it will be hung up.
PIN 10 Output LED
LED output. If not sufcient current for beeper,
an external current
amplier is needed. If not use, it will be hung up.
PIN 11 Input RESET EM3000 Restart signal, pull low longer than 100 μs to restart
PIN 12 Input TRIG Tr
igger signal, pull low longer than 20ms to initiate reading
Pin 12
Pin 1
Pin 12
Pin 1
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Mechanical Interface
Interface
Schematic of Interface Socket
Unitmm
13 1.
17.
55.
05.
02.
43.
50.
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Page 10
Mechanical Interface
Interface
Sample Interface Flexible Cable Specications
The interface exible cable is designed by Newland Auto-ID. The twelve metal wires of the interface exible
cable are all straight and on the same surface.
Unitmm
03.
05.
55.
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Page 11
Mechanical Interface
Housing Design Considerations
Housing Structure
The housing for the Engine should be wide enough not to put any pressure on the Engine. There should be
sufcient space for the exible cable and stress release of the cable should also be considered.
Temperature
Electrical and other components generate heat. Especially under continuous operation, the temperature of the
Engine will be high. The methods below are for heat concerns:
A radiator on top of the engine is recommended
Do not surround or wrap the Engine by rubber or any material that obstruct the heat dissipation.
Scan Window
A scan window is needed to protect camera lens, aiming light, and illumination lights. This scan window
design should follow:
Hous » ing must not block or shade illumination LEDs, aiming light, and camera lens.
Use high trans » parent and scratch resistant material,such as
both side hard coated material. Please refer to fol-
lowing specications:
Item Specications
Dimension
Size (mm) SIZE 1±1.0%
Thickness (mm) ±10%
Property
To
tal light transmittance (%) 90% (ASTM D 1008)
Haze (%) <1.0% (ASTM D 1008)
Stylus 4H (JIS K 5400)
Adhesion Not release
Appearance
Pinhole particle bubble
0.3~0.5 5EA
<0.3 5EA
Scratch 0.1mm (not crowded)
Under
0.05~3mm
3EA
Chemical IPA
80%
Evaluation after 1 minute
dipPing
See the picture above. It is suggested that housing window be perpendicular to the surface of the front »
plate of the EM3000 and be parallel to illumination LED, and the gap be less than 3mm.
If not, the gap should be more than 3mm. A
nd the angle between housing window and illumination »
LED (highest point) must ensure that the illumination light should not be reected into lens by window glass.
Note: EM2028 Wi
dows Size Diagram in next page could be served as reference for designers.
不超过3mm
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Newland EM3000 Integration Guide

Category
Bar code readers
Type
Integration Guide

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