Acclaim Lighting AI FLEX INTERIOR User guide

Type
User guide
User guide
www.acclaimlighting.com
Ai Flex Interior
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CONTENTS
INTRODUCTION ......................................................2
Welcome 2
Safety, maintenance and cleaning 2
Channel types 3
INSTALLATION ......................................................... 4
Cleaning and preparing the mounting surface 4
Cutting and connecting the tape 5
AL Driver connections 6
Power requirements 7
Flex 45 degree channel (FLK 45D) 8
Flex pendant channel (FLK PEN) 11
Flex graze channel (FLK GRZ) 15
Flex mini channel (FLK MIN) 17
Flex Swivel channel (FLK SWI) 19
Flex Dual channel (FLK DUL) 21
Flex channel - low profile (FLX444) 24
Flex channel - recessed/tall (FLX777/888) 26
Flex drywall channel (FLK DWM/DWC/DWF) 29
FURTHER INFORMATION ...................................... 34
Channel dimensions 34
Ai Flex Interior specifications 36
Mounting surface advice 37
Limited product warranty 38
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INTRODUCTION
WELCOME
Welcome to the Ai Flex Interior range from Acclaim Lighting. These advanced LED tapes
are designed to closely mimic the dimming response of incandescent lamps by cleverly
recreating the redshift effect seen at lower intensities. Emitters with four carefully chosen
color temperatures (ranging from 3000K down to 1800K) are grouped throughout the
length of the tape. Under control of AL Driver 200, 400 or 800 (24VDC) driver units, the four
emitters in each group are proportionately
blended to provide the
appropriate change in overall
intensity and redshift in
response to dimming
levels.
SAFETY
Ensure that the power input is supplied from a correctly fused, earthed and
environmentally protected location.
MAINTENANCE
CAUTION: Always isolate mains power before starting maintenance operations.
Ensure that all mounting (and device) screws/bolts are fully tight and free of corrosion.
Ensure there is no deformation to the housing, lenses or fixing points.
Check that all power supply cables are free from physical damage or material fatigue.
Use only genuine spare parts supplied by Acclaim Lighting.
CLEANING
Use a moist, lint-free cloth when cleaning each fixture.
Never use alcohol or solvents.
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Flex channel low profile
[FLX444]
A low profile channel to be
mounted flat or at an angle
using optional
fixing
kits.
CHANNEL TYPES
Flex pendant channel [FLK PEN]
A neatly rounded channel,
designed to be either
wall mounted, or
suspended by wires
or rods.
Page 11
Flex graze channel [FLK GRZ]
Low profile channel with a
movable mounting
rail and rounded lens
to produce a range of
beam angles suitable
for grazing surfaces.
Page 15
Flex 45 degree channel [FLK 45D]
A low profile channel which
holds the Ai Flex tape
at 45 degrees to
the mounting
surface. Can be
wall mounted or
suspended.
Page 8
Flex Dual channel [FLK DUL]
A box section channel with detachable
back plate to allow invisible fixing to wall
surfaces. The upper and lower surfaces
of the main channel can hold up to four
runs of Ai Flex tape to provide
powerful simultaneous
up and down
lighting (or side
to side when
the channel
is mounted
vertically).
Page 21
Flex channel recessed [FLX777]
A flanged deep channel
with a choice of lenses
to provide a neat
finish when
recessed
within a
surface.
Page 26
Flex dry wall channel [FLK DWM]
An adaptable system of
channels for use with
drywall interiors
in either
recessed
or surface
mount
configurations.
Page 29
Page 26
Flex channel tall profile [FLX888]
A tall sided channel to
limit light spill,
with a choice
of clear,
frosted or opal
lenses plus
flat or angled
mounting options.
Page 26
Flex mini channel
[FLK MIN]
A very low profile
channel with a choice
of clear, frosted or
opal lenses.
Page 17
Flex Swivel channel [FLX SWI]
A low profile channel with
swivel mounts to allow
positioning at any
angle. Choice of lenses.
Page 19
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INSTALLATION
Ai Flex Interior tapes are supplied with 3M™ VHB acrylic adhesive backing, protected by a
peel-off paper liner. To ensure that good adhesion is achieved, ensure the mounting surface
is free of grease, moisture and any contaminates.
WHEN MOUNTING ON THE SIDES OR UNDERSIDES OF SURFACES
We recommend that you add small dots of silicone sealant along
both sides of the Flex tape (to overlap the tape edge and mounting
surface) using Dow Corning® 799, 1199 or equivalent. This will
provide additional stability and help to prevent any separation of the
tape from the mounting surface over time. The silicone dots are best
applied once the tape is fixed in place; then the whole installation
should not be disturbed until it the sealant has fully cured.
For further details about specific mounting surfaces, see page 37.
CLEANING AND PREPARING THE MOUNTING SURFACE
Most substrates are best prepared by cleaning with a 50:50 mixture of isopropyl alcohol (IPA)
and water* prior to applying the tape. Exceptions to this general procedure that may require
additional surface preparation include:
HEAVY OILS
A degreaser or solvent-based cleaner* (such as 3M™ Prep Solvent 70, 3M™ Citrus Base
Cleaner, mineral spirits, naphtha or similar, subject to suitability for the surface material)
may be required to remove heavy oil or grease from a surface and should be followed by
cleaning with IPA/water*.
OTHER CONTAMINATION OR OXIDATION
Abrading a surface, followed by cleaning with IPA/water*, can remove heavy dirt or
oxidation (e.g. galvanized steel) and can increase surface area to improve adhesion.
Abrasion often also helps adhesion to paints and plastics. Very small scratches in the surface,
generated with circular motion rather than straight-line motion, are most desirable.
* Note: These cleaner solutions contain greater than 250 g/l of volatile organic compounds (VOC).
Please consult your local Air Quality Regulations to be sure the cleaner is compliant. When using
solvents, be sure to follow the manufacturers precautions and directions for use when handling
such materials.
W4
W3
W2
W1
+24V
Sealant
dots
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+24V
W1
W2
W3
W4
W4
W3
W2
W1
+24V
TO SOLDER THE TAPE
Once cuts are made to a Ai Flex tape, connections need to be made to the new sections.
Either side of each cut line are bare copper contact pads where you can make connections
either by soldering feed wires. Note: When soldering, minimize the time spent heating the tape
to avoid damage to the nearby components.
CONTACT PADS
Ai Flex tapes have five connections.
At each cut line the positive contact is
marked +24V.
+24V
W1
W2
W3
W4
W4
W3
W2
W1
+24V
Tape cut line
TO CUT THE TAPE
Ai Flex tapes are marked with a cut line
every 6.5” (166mm) - every three LED
emitter clusters.
IMPORTANT: Do not cut the tape
at any location other than the cut
line as this will prevent correct
operation and also void your
warranty. Ensure the cut is made
cleanly along the line.
CUTTING AND CONNECTING THE TAPE
Ai Flex tapes are supplied with a fixed 3.28’ (1m) feed cable (with bare tails). Once cut to size,
new tape connections can be made by soldering suitable feed cables (see page 7).
+24VDC
Warmest emitters
Coolest emitters
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Fu se
25 0V/ 8A
V +
V +
Red -
Green -
Blue -
White -
1
Fu se
25 0V/ 8A
V +
V +
Red -
Green -
Blue -
White -
2
Fu se
25 0V/ 8A
V +
V +
Red -
Green -
Blue -
White -
3
Fu se
25 0V/ 8A
V +
V +
Red -
Green -
Blue -
White -
4
1=Gro u n d 2 = D A TA - 3 = D A T A +
DMX/R D M OUT
321
ANALOG IN
0-10V/1-10V
GND
DALI IN
DA DA
D M X /R DM I N
321
AL Driver unit
W4
W3
W2
W1
+24V
White -
Blue -
Green -
Red -
V+
V+
The supplied 3.28’ (1m) feed
cable uses pattern coded wires.
It is important that the four
emitter groups (W1 to W4) are
connected in order to the RGBW
driver port contacts on the AL
Driver 200/400/800:
AL DRIVER CONNECTIONS
Ai Flex tapes are designed to be controlled
by AL Driver 200, 400 and 800 (24 Volt) units.
To support the specialist dimming curves
required by Ai Flex, each AL Driver requires a
minimum firmware revision of 1.01 and the
LOAD option must be set to Ai Dim. See the
Acclaim Lighting AL Driver Series user guide
for further details about connections and
configuration.
Max # of spools
AL Driver 200 (total): 3 spools
AL Driver 400 (total): 6 spools
AL Driver 800 (total): 10 spools
Per port (all models): 2 spools
DMX
in
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POWER REQUIREMENTS
Ai Flex tapes are run at 24VDC and consume power as shown below. Note: The average power
consumption per foot decreases as the length increases due to increased voltage drops on longer
lengths.
Power consumption
Length Total (Average per foot)
1’ (30cm) 4W (4W)
2’ (60cm) 8W (4W)
3’ (91cm) 10W (3.33W)
4’ (1.2m) 12W (3W)
5’ (1.5m) 16W (3.2W)
6’ (1.8m) 19W (3.16W)
7’ (2.1m) 23W (3.28W)
8’ (2.4m) 26W (3.25W)
9’ (2.7m) 30W (3.33W)
10’ (3m) 33W (3.3W)
11’ (3.3m) 36W (3.27W)
12’ (3.6m) 39W (3.25W)
13’ (3.9m) 42W (3.23W)
14’ (4.2m) 45W (3.21W)
15’ (4.5m) 48W (3.2W)
16.4’ (5m) 51W (3.1W)
Note: The maximum overall tape length per run is 16.4’ (5 meters). This is limited by the current
capacity of the power buses within each tape.
CONNECTION CABLES
The connection cables (not supplied) used to link Ai Flex tapes to the power/driver unit
should follow these guidelines (based on a load of 2.15A for 16.4’ /5 meters of Ai Flex tape):
Cable cross section Maximum length
18 AWG (0.823mm
2
) Up to 60 feet (18m)
14 AWG (2.081mm
2
) Up to 150 feet (45m)
12 AWG (3.309mm
2
) Up to 250 feet (76m)
In all cases, ensure the voltage drop at the fixture end of the link cable is no greater than 9%
(2.16V) of the original 24VDC supply.
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FLEX 45 DEGREE CHANNEL (FLK 45D)
This low profile channel holds the Ai Flex tape at 45 degrees to the mounting surface. The
Ai Flex 45 degree channel can be wall/ceiling mounted or alternatively suspended by wires
or rods. Clear, opal and frosted lens options are available. For channel dimensions, see page
34.
Options
Lenses (3.28’ / 1m)
[Clear: FLK MFC]
[Frosted: FLK MFL]
[Opal: FLK MOL]
Steel rod with
threaded ends
[1.64’ / 0.5m: FLK PEN SR05]
[3.28’ / 1m: FLK PEN SR1]
Stainless steel wire
[3.28’ / 1m:
FLK PEN SSW1]
TO FIT THE AI FLEX TAPE
1 If necessary, cut the channel to the length required. Ensure that any resulting burrs are
removed.
2 Ensure the tape mounting surface within the channel is completely dry, clean and free of
grease. If cleaning is required, please see page 4 for details.
3 Determine the length of tape required. Leave at least a 10mm gap at each
end to allow the end caps to be inserted. Mark the positions at each
end of the channel where the tape will be placed.
Note: Ai Flex tape can only be cut every 6.5” (166mm),
which may constrain the precise lengths of tape that
can be achieved. Therefore it may be beneficial
to center the tape within the channel to achieve
an even distribution.
4 Cut the tape to the nearest marked
cutpoint.
5 Begin peeling the backing from the
Ai Flex tape and carefully stick the Ai Flex tape into the channel, starting at the marked
position.
IMPORTANT: While pressing the Ai Flex tape into position, take care not to put
excessive pressure on the components or connections.
Flex 45 degree channel
(3.28’ / 1m)
[FLK 45D]
Conductive
fastener
[FLK 45D CF]
End cap
with hole
[FLK 45D ECH]
End cap
[FLK 45D EC]
Zinc mounting
bracket
[FLK 45D ZMB]
+24V
W1
W2
W3
W4
10mm
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TO FIT A LENS
1 Measure the exact length of lens required
between the end caps at each end of the channel.
2 Carefully cut the lens to length. Ensure that any
resulting burrs are removed.
3 Insert one end of the lens against one of the end
caps so that it locates into the ‘Lens recess’ within
the channel (see right).
4 Once the first part of the lens has correctly
located, run your thumb gently along the length
of the lens to push the remainder into place.
Locate the rst section of
lens into the channel and
then run your thumb along
it to push the remainder into
place.
TO SURFACE MOUNT
1 Fit the Ai Flex tape to the channel (see Page 8).
2 At the end where the connection will take place,
fit an End cap with hole.
3 Feed the link cables through the end cap and
carefully solder to the contact pads, if necessary
(see page 5).
4 At the other end of the channel, fit a standard End
cap.
5 Fit the required lens (see below).
6 Attach two or more Zinc mounting brackets to the
mounting surface using screws appropriate to the
surface type.
7 Clip the channel into the
mounting brackets using
the slots shown here:
Attach the
channel to the zinc
mounting brackets
Solder the link
cables to the
contact pads
+24V
W1
W2
W3
W4
Lens
recess
Note: Ensure sufficient
strain relief where the
cables enter the channel.
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4 At each end, fit a Conductive fastener
using the slots shown here:
TO SUSPEND USING CONDUCTIVE FASTENERS
Ai Flex tapes require five connections to operate correctly, so while it is possible to suspend
the channel using conductive fasteners, it is not possible to send all the necessary power
lines through them.
To avoid a large group of cables running up one suspension wire, it is possible to split the
connections between the two ends, for example, +24V and two emitter groups at one end,
with the other two emitter groups at the other end. When doing this, take great care not to
cross connect any links between the two ends.
Secure the steel
wire/rod using a
3mm hex key
1 Fit the Ai Flex tape to the channel
(see Page 8).
2 Fit suitable end caps at both ends (with or
without holes, depending on your cabling
arrangement).
3 Ensure the feed cable(s) are long enough to
reach up the suspension wire(s) to the control
connections. Feed the link cable(s) through
the end cap(s) and carefully solder to the
contact pads (see page 5).
5 Fit the required lens (see Page 9).
6 Secure the two steel wires/rods to their ceiling
mounts and thread each into the holes within
the conductive fasteners.
7 Establish the required height of the pendant
channel and use a 3mm hex key to tighten the
clamps so the channel is horizontal (using a
spirit level) and fully secure.
8 Neatly run the five supply cables up one
(or both, if connecting at both ends) of the
suspension wire(s) and connect with the
control/supply system.
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+24V
W1
W2
W3
W4
10mm
TO FIT THE AI FLEX TAPE
1 If necessary, cut the channel to the length required. Ensure that any resulting burrs are
removed.
2 Ensure the tape mounting surface within the channel is completely dry, clean and free of
grease. If cleaning is required, please see page 4 for details.
3 Determine the length of tape required. Leave at least a 10mm gap at each
end to allow the end caps to be inserted. Mark the positions at each
end of the channel where the tape will be placed.
Note: Ai Flex tape can only be cut every 6.5” (166mm), which
may constrain the precise lengths of tape that can be
achieved. Therefore it may be beneficial to center the tape
within the channel to achieve an even distribution.
4 Cut the tape to the nearest marked cutpoint.
5 Begin peeling the backing from the Ai Flex
tape and carefully stick the Ai Flex tape into the
channel, starting at the marked position.
IMPORTANT: While pressing the Ai Flex tape into position, take care not to put
excessive pressure on the components or connections.
FLEX PENDANT CHANNEL (FLK PEN)
The Flex pendant channel can be mounted from fixed steel rods, stainless wire or against a
flat surface. Clear, opal and frosted lens options are available. For channel dimensions, see
page 34.
Options
Flex pendant channel
(3.28’ / 1m)
[FLK PEN]
Lenses (3.28’ / 1m)
[Clear: FLK MFC]
[Frosted: FLK MFL]
[Opal: FLK MOL]
Conductive
fastener
[FLK PEN CF]
Zinc
mounting
bracket
[FLK ZMB]
End cap
[FLK PEN EC]
End cap
with hole
[FLK PEN ECH]
Conductive
end cap
[FLK PEN CEC]
Steel rod with
threaded ends
[1.64’ / 0.5m: FLK PEN SR05]
[3.28’ / 1m: FLK PEN SR1]
Stainless steel wire
[3.28’ / 1m:
FLK PEN SSW1]
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TO SURFACE MOUNT
1 Fit the Ai Flex tape to the channel (see page
11).
2 At the end where the connection will take place,
fit an End cap with hole.
3 Feed the link cables through the end cap and
carefully solder to the contact pads, if necessary
(see page 5).
4 At the other end of the channel, fit a standard End
cap.
5 Fit the required lens (see page 14).
6 Attach two or more Zinc mounting brackets to the
mounting surface using screws appropriate to the
surface type.
7 Clip the pendant channel into the mounting
brackets using the slot closest to the rounded
back of the channel.
+24V
W1
W2
W3
W4
Attach the
channel to the zinc
mounting brackets
Solder the link
cables to the
contact pads
Note: Ensure sufficient
strain relief where the
cables enter the channel.
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+24V
W1
W2
W3
W4
TO SUSPEND USING CONDUCTIVE FASTENERS
Ai Flex tapes require five connections to operate correctly, so while it is possible to suspend
the channel using conductive fasteners, it is not possible to send all the necessary power
lines through them.
To avoid a large group of cables running up one suspension wire, it is possible to split the
connections between the two ends, for example, +24V and two emitter groups at one end,
with the other two emitter groups at the other end. When doing this, take great care not to
cross connect any links between the two ends.
Secure the steel
wire/rod using a
3mm hex key
1 Fit the Ai Flex tape to the channel
(see page 11).
2 Fit suitable end caps at both ends (with or
without holes, depending on your cabling
arrangement).
3 Ensure the feed cable(s) are long enough to
reach up the suspension wire(s) to the control
connections. Feed the link cable(s) through
the end cap(s) and carefully solder to the
contact pads (see page 5).
4 At each end, fit a Conductive fastener.
5 Fit the required lens (see Page 9).
6 Secure the two steel wires/rods to their
ceiling mounts and thread each into the
holes within the conductive fasteners.
7 Establish the required height of the pendant
channel and use a 3mm hex key to tighten
the clamps so the channel is horizontal (using
a spirit level) and fully secure.
8 Neatly run the five supply cables up one
(or both, if connecting at both ends) of the
suspension wire(s) and connect with the
control/supply system.
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TO FIT A LENS
1 Measure the exact length of lens required
between the end caps at each end of the channel.
2 Carefully cut the lens to length. Ensure that any
resulting burrs are removed.
3 Insert one end of the lens against one of the end
caps so that it locates into the ‘Lens recess’ within
the channel (see right).
4 Once the first part of the lens has correctly
located, run your thumb gently along the length
of the lens to push the remainder into place.
Lens
recess
Locate the rst section of
lens into the channel and
then run your thumb along
it to push the remainder into
place.
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3 Ensure the tape mounting surface within the channel is completely dry, clean and free of
grease. If cleaning is required, please see page 4 for details.
4 Determine the length of tape required. Leave at least a 10mm gap at each
end to allow the end caps to be inserted. Mark the positions at each
end of the channel where the tape will be placed.
Note: Ai Flex tape can only be cut every 6.5” (166mm), which
may constrain the precise lengths of tape that can
be achieved. Therefore it may be beneficial to center
the tape within the channel to achieve an even
distribution.
5 Cut the tape to the nearest marked cutpoint.
6 Begin peeling the backing from the Ai Flex
tape and carefully stick the Ai Flex tape into
the channel, starting at the marked position.
IMPORTANT: While pressing the Ai Flex tape into position, take care not to put
excessive pressure on the components or connections.
10mm
+24V
W1
W2
W3
W4
TO FIT THE AI FLEX TAPE
1 If necessary, cut the channel (and Mounting rail, if needed - remember to leave space for
the end caps) to the length required. Ensure that any resulting burrs are removed.
2 [Optional step] Slide in the Mounting rail to determine the required beam angle:
FLEX GRAZE CHANNEL (FLK GRZ)
The Flex graze channel is a low profile channel that, when used with its rounded lens
produces a linear spread of light suitable for grazing nearby surfaces. The supplied
mounting rail can be optionally used to alter the distance between the emitters and the
lens and thus determine the resulting beam angle (the beam angle is 10
o
as standard if the
mounting rail is not used). For channel dimensions, see page 34.
Options
Zinc
mounting
bracket
[FLK ZMB]
End cap
[FLK GRZ EC]
Flex graze channel plus Mounting rail
(3.28’ / 1m)
[FLK GRZ]
Lens
(3.28’ / 1m)
[FLK GRZ L]
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TO SURFACE MOUNT
1 Fit the Ai Flex tape to the channel (see page
15).
2 Determine the size of hole required to pass the
Ai Flex tape connection wires and drill a hole
through one of the End caps.
3 At the end where the connection will take
place, fit the drilled End cap.
4 Feed the link cables through the end cap and
carefully solder to the contact pads, if necessary
(see page 5).
5 At the other end of the channel, fit another End
cap.
6 Fit the lens (see below).
7 Attach two or more Zinc mounting brackets to
the mounting surface using screws appropriate
to the surface type.
8 Clip the channel into the mounting brackets
using the slots running along each side of the
channel.
Attach the
channel to the zinc
mounting brackets
Solder the link
cables to the
contact pads
+24V
W1
W2
W3
W4
TO FIT THE LENS
1 Measure the exact length of lens required
between the end caps at each end of the channel.
2 Carefully cut the lens to length. Ensure that any
resulting burrs are removed.
3 Insert one end of the lens against one of the end
caps so that it locates into the ‘Lens recess’ within
the channel (see right).
4 Once the first part of the lens has correctly
located, run your thumb gently along the length
of the lens to push the remainder into place.
Lens
recess
Locate the rst section of
lens into the channel and
then run your thumb along
it to push the remainder into
place.
Note: Ensure sufficient
strain relief where the
cables enter the channel.
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TO FIT THE AI FLEX TAPE
1 If necessary, cut the channel (remember to leave space for the end caps) to the length
required. Ensure that any resulting burrs are removed.
2 Ensure the tape mounting surface within the channel is completely dry, clean and free of
grease. If cleaning is required, please see page 4 for details.
3 Determine the length of tape required. Leave at least a 10mm gap at
each end to allow the end caps to be inserted. Mark the positions at
each end of the channel where the tape will be placed.
Note: Ai Flex tape can only be cut every 6.5” (166mm),
which may constrain the precise lengths of tape that can
be achieved. Therefore it may be beneficial to center
the tape within the channel to achieve an even
distribution. If the section of Ai Flex tape you are
using requires feed cables to be attached, it will be
necessary to solder new connections as the Flex mini channel is too small to accommodate
feed or link connectors. You will find it easier to solder the connections before fitting the tape
into the Flex mini channel.
4 Cut the tape to the nearest marked cutpoint.
5 Begin peeling the backing from the Ai Flex tape and carefully stick the Ai Flex tape into
the channel, starting at the marked position.
IMPORTANT: While pressing the Ai Flex tape into position, take care not to put
excessive pressure on the components or connections.
FLEX MINI CHANNEL (FLK MIN)
The Flex mini channel is a very low profile channel with minimal standoff from the mounting
surface. A choice of three lenses provide varying light distributions while mounting is best
handled using the zinc mounting bracket options. For channel dimensions, see page 34.
Options
Zinc
mounting
bracket
[FLK ZMB]
Lenses (3.28’ / 1m)
[Clear: FLK MFC]
[Frosted: FLK MFL]
[Opal: FLK MOL]
Flex mini channel
(3.28’ / 1m)
[FLK MIN]
End cap
[FLK MIN ECH]
End cap
[FLK MIN EC]
10mm
+24V
W1
W2
W3
W4
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+24V
W1
W2
W3
W4
TO MOUNT THE CHANNEL
1 If necessary, carefully solder to the contact
pads (see page 5).
2 Fit the Ai Flex tape to the channel (see
page 17).
3 Attach two or more Zinc mounting
brackets to the mounting surface using
screws appropriate to the surface type.
4 Clip or slide the channel into the
mounting brackets.
If necessary, solder
the link cables to
the contact pads
Clip or slide the
channel into the
mounting brackets
TO FIT A LENS
1 Measure the exact length of lens required
between the end caps at each end of the channel.
2 Carefully cut the lens to length. Ensure that any
resulting burrs are removed.
3 Insert one end of the lens against one of the end
caps so that it locates into the ‘Lens recess’ within
the channel (see right).
4 Once the first part of the lens has correctly
located, run your thumb gently along the length
of the lens to push the remainder into place.
Lens
recess
Locate the rst section of
lens into the channel and
then run your thumb along
it to push the remainder into
place.
+24V
W1
W2
W3
W4
Note: Ensure sufficient
strain relief where the
cables enter the channel.
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Acclaim Lighting AI FLEX INTERIOR User guide

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User guide

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