2. ABB
  3. ACQ80-04 Series

ABB ACQ80-04 Series Firmware Manual

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ABB DRIVES FOR WATER
ACQ80-04 standard control program
Firmware manual
to do
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FI
FR
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ACQ80 FW.book Page 1 Thursday, February 14, 2019 11:33 AM
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List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See
section Document library on the Internet on the inside of the back cover. For manuals
not available in the Document library, contact your local ABB representative.
The code below opens an online listing of the manuals applicable to the product:
Drive hardware manuals and guides Code (English)
ACQ80-04 drives (0.75 to 160 kW) hardware manual 3AXD50000170661
Drive firmware manuals and guides
ACQ80-04 drives quick installation and start-up guide (frames
R0...R8)
3AXD50000170647
ACQ80-04 primary control program firmware manual 3AXD50000170654
Option manuals and guides
ACS-BP-S basic control panel user manual 3AXD50000032527
ACX-AP-x assistant control panels user’s manual 3AUA0000085685
CDPI-0x communication adapter module user's manual 3AXD50000009929
DPMP-01 mounting platform for ACS-AP control panel 3AUA0000100140
DPMP-02/03 control panel mounting platform kit installation guide 3AUA0000136205
FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FECA-01 EtherCAT adapter module user's manual 3AFE68573360
FCAN-01 CANopen adapter module user's manual 3AFE68615500
FOCH du/dt filters hardware manual 3AFE68577519
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
Tool and maintenance manuals and guides
Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions 3BFE64059629
NETA-21 remote monitoring tool user's manual 3AUA0000096939
NETA-21 remote monitoring tool installation and startup guide 3AUA0000096881
2019 ABB All Rights Reserved.
3AXD50000170654 Rev A
EN
EFFECTIVE: 2018-02-01
ACQ80 FW.book Page 2 Thursday, February 14, 2019 11:33 AM
3
2. Start-up, control with I/O and
ID run
1. Introduction to the manual
3. Using the control panel
4. Program features
5. Control macros
6. Parameters
7. Additional parameter data
8. Fault tracing
9. Fieldbus control through the embedded fieldbus
interface (EFB)
10. Fieldbus control through a fieldbus adapter
11. Parameterization with drive composer
12. Parameterization with automation builder drive
manager
Table of contents
2019 ABB. All Rights Reserved.
3AXD50000170654 Rev A
EN
EFFECTIVE: 2019-02-01
Firmware manual
ACQ80-04 drive primary control program
ACQ80 FW.book Page 3 Thursday, February 14, 2019 11:33 AM
4
ACQ80 FW.book Page 4 Thursday, February 14, 2019 11:33 AM
Table of contents 5
Table of contents
1. Introduction to the manual
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Contents of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Categorization by frame (size) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2. Start-up, control with I/O and ID run
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
How to start up the drive using the basic control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Identification (ID) run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ID run procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3. Using the control panel
4. Program features
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Local control vs. external control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Local control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
External control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Operating modes of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Speed control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Frequency control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Special control modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Configuring via parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Programmable analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Programmable analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Programmable digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Programmable frequency input and output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Programmable relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Pump control features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Start-Stop control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
MPPT functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Flow calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Pump cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Dry run protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Safety
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6 Table of contents
Process PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Motor types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Motor identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Scalar motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Vector control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Speed control performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Switching frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Safety and protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fixed/standard protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Programmable protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Signal supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Backup and restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
User lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Sine filter support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5. Control macros
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
ABB standard macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
PID macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6. Parameters
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
01 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
03 Input references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
04 Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
05 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
06 Control and status words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
07 System info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10 Standard DI, RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
11 Standard DIO, FI, FO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
12 Standard AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
13 Standard AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
21 Start/stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
23 Speed reference ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
24 Speed reference conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
25 Speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
28 Frequency reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
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Table of contents 7
30 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
31 Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
32 Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
35 Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
36 Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
40 Process PID set 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
46 Monitoring/scaling settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
49 Panel port communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
50 Fieldbus adapter (FBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
51 FBA A settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
52 FBA A data in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
53 FBA A data out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
58 Embedded fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
79 Start stop control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
80 Flow calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
82 Pump protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
83 Pump cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
95 HW configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
96 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
97 Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
98 User motor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
99 Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Differences in the default values between 50 Hz and 60 Hz supply frequency settings . . . . 180
7. Additional parameter data
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Parameter groups 1…9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Parameter groups 10…99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
8. Fault tracing
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Pure events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Editable messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Warning/fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Viewing warning/fault information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
9. Fieldbus control through the embedded fieldbus interface (EFB)
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Connecting the fieldbus to the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
ACQ80 FW.book Page 7 Thursday, February 14, 2019 11:33 AM
8 Table of contents
Setting up the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Setting the drive control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Basics of the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Data input/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Register addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
About the control profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Control Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Control Word for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Control Word for the DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Status Word for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Status Word for the DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
State transition diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
State transition diagram for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
References for the ABB Drives profile and DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . 239
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Actual values for the ABB Drives profile and DCU Profile . . . . . . . . . . . . . . . . . . . . . . . 239
Modbus holding register addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Modbus holding register addresses for the ABB Drives profile and DCU Profile . . . . . . 240
Modbus function codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Exception codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Coils (0xxxx reference set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Discrete inputs (1xxxx reference set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Error code registers (holding registers 400090…400100) . . . . . . . . . . . . . . . . . . . . . . . . . . 247
10. Fieldbus control through a fieldbus adapter
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Basics of the fieldbus control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Contents of the fieldbus Control word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Contents of the fieldbus Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
The state diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Setting up the drive for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Parameter setting example: FPBA (PROFIBUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
11. Parameterization with drive composer
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Drive composer overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
How to connect the Drive composer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
ACQ80 FW.book Page 8 Thursday, February 14, 2019 11:33 AM
Table of contents 9
12. Parameterization with automation builder drive manager
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Automation builder drive manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Further information
ACQ80 FW.book Page 9 Thursday, February 14, 2019 11:33 AM
10 Table of contents
ACQ80 FW.book Page 10 Thursday, February 14, 2019 11:33 AM
Introduction to the manual 11
1
Introduction to the manual
Contents of this chapter
The chapter describes applicability, target audience and purpose of this manual. It
also describes the contents of this manual and refers to a list of related manuals for
more information.
Applicability
The manual applies to the ACQ80 primary control program (version 2.07.0.3).
To check the firmware version of the control program in use, see system information
parameter 07.05 Firmware version (see page 77) on the control panel.
Safety instructions
Follow all safety instructions.
• Read the complete safety instructions in the hardware manual of the drive
before you install, commission, or use the drive.
• Read the firmware function-specific warnings and notes before changing
parameter values. These warnings and notes are included in the parameter
descriptions presented in chapter Parameters on page 63.
Target audience
The reader is expected to know the fundamentals of electricity, wiring, electrical
components and electrical schematic symbols.
The manual is written for readers worldwide. Both SI and imperial units are shown.
Special US instructions for installations in the United States are given.
ACQ80 FW.book Page 11 Thursday, February 14, 2019 11:33 AM
12 Introduction to the manual
Purpose of the manual
This manual provides information needed for designing, commissioning, or operating
the drive system.
Contents of this manual
The manual consists of the following chapters:
• Introduction to the manual (this chapter, page 11) describes applicability, target
audience, purpose and contents of this manual. At the end, it lists terms and
abbreviations.
• Start-up, control with I/O and ID run (page 17) describes how to start up the drive
as well as how to start, stop, change the direction of the motor rotation and adjust
the motor speed through the I/O interface.
• Using the control panel (page 27) contains instructions for removing and
reinstalling the assistant control panel and briefly describes its display, keys and
key shortcuts.
• Program features (page 29) describes program features with lists of related user
settings, actual signals, and fault and warning messages.
• Control macros (page 55) contains a short description of each macro together
with a connection diagram. Macros are pre-defined applications which will save
the user time when configuring the drive.
• Parameters (page 63) describes the parameters used to program the drive.
• Additional parameter data (page 181) contains further information on the
parameters.
• Fault tracing (page 197) lists the warning and fault messages with possible
causes and remedies.
• Fieldbus control through the embedded fieldbus interface (EFB) (page 221)
describes the communication to and from a fieldbus network using the embedded
fieldbus interface of the drive.
• Fieldbus control through a fieldbus adapter (page 249) describes the
communication to and from a fieldbus network using an optional fieldbus adapter
module
• Parameterization with drive composer (page 261) describes about managing the
drive parameters with drive composer application.
• Parameterization with automation builder drive manager (page 265) describes
about managing the drive parameters with automation builder drive manager
application.
• Further information (inside of the back cover, page 269) describes how to make
product and service inquiries, get information on product training, provide
feedback on ABB Drives manuals and find documents on the Internet.
ACQ80 FW.book Page 12 Thursday, February 14, 2019 11:33 AM
Introduction to the manual 13
Related documents
See List of related manuals on page 2 (inside of the front cover).
Categorization by frame (size)
The ACQ80 is manufactured in several frames (frame sizes), which are denoted as
RN, where N is an integer. Some information which only concern certain frames are
marked with the symbol of the frame (RN).
The frame is marked on the type designation label attached to the drive, see section
Type designation label in the hardware manual of the drive.
ACQ80 FW.book Page 13 Thursday, February 14, 2019 11:33 AM
14 Introduction to the manual
Terms and abbreviations
Term/abbreviation Explanation
ACS-BP-S Basic control panel, basic operator keypad for communication with the
drive.
ACS-AP-x Assistant control panel, advanced operator keypad for communication
with the drive.
The ACQ80 supports types ACS-AP-I, ACS-AP-S and ACS-AP-W.
AI Analog input; interface for analog input signals
AO Analog output; interface for analog output signals
Control board Circuit board in which the control program runs.
DC link DC circuit between rectifier and inverter
DC link capacitors Energy storage which stabilizes the intermediate circuit DC voltage
DI Digital input; interface for digital input signals
DPMP-01 Mounting platform for ACS-AP control panel (flange mounting)
DPMP-02/03 Mounting platform for ACS-AP control panel (surface mounting)
Drive Frequency converter for controlling AC motors
EFB Embedded fieldbus
FBA Fieldbus adapter
FCAN-01 Optional CANopen adapter module
FECA-01 Optional EtherCAT adapter module
FENA-01/-11/-21 Optional Ethernet adapter module for EtherNet/IP, Modbus TCP and
PROFINET IO protocols
Frame (size) Refers to drive physical size, for example R0 and R1. The type
designation label attached to the drive shows the frame of the drive, see
chapter Operation principle and hardware description, section Ty pe
designation label in the hardware manual of the drive.
IGBT Insulated gate bipolar transistor: used for high efficiency and fast
switching
Intermediate circuit See DC link.
Inverter Converts direct current and voltage to alternating current and voltage.
I/O Input/Output
LSW Least significant word
Macro Pre-defined default values of parameters in drive control program. Each
macro is intended for a specific application. See chapter Control macros
on page 55.
NETA-21 Remote monitoring tool
Network control With fieldbus protocols based on the Common Industrial Protocol
(CIP
TM
), such as Ethernet/IP, denotes the control of the drive using the
Net Ctrl and Net Ref objects of the ODVA AC/DC Drive Profile. For more
information, see www.odva.org
, and the following manual:
FENA-01/-11/-21 Ethernet adapter module user’s manual
(3AUA0000093568 [English]).
ACQ80 FW.book Page 14 Thursday, February 14, 2019 11:33 AM
Introduction to the manual 15
Cybersecurity disclaimer
This product is designed to be connected to and to communicate information and
data via a network interface. It is Customer's sole responsibility to provide and
continuously ensure a secure connection between the product and Customer network
or any other network (as the case may be). Customer shall establish and maintain
any appropriate measures (such as but not limited to the installation of firewalls,
application of authentication measures, encryption of data, installation of anti-virus
programs, etc) to protect the product, the network, its system and the interface
against any kind of security breaches, unauthorized access, interference, intrusion,
leakage and/or theft of data or information. ABB and its affiliates are not liable for
damages and/or losses related to such security breaches, any unauthorized access,
interference, intrusion, leakage and/or theft of data or information.
Parameter User-adjustable operation instruction to the drive, or signal measured or
calculated by the drive
PID/Loop controller Proportional–integral–derivative controller. Drive speed control is based
on PID algorithm.
PLC Programmable logic controller
PROFIBUS,
PROFIBUS DP,
PROFINET IO
Registered trademarks of PI - PROFIBUS & PROFINET International
R0, R1,... Frame (size)
RO Relay output; interface for a digital output signal. Implemented with a
relay.
Rectifier Converts alternating current and voltage to direct current and voltage.
STO Safe torque off. See chapter The Safe torque off function in the
hardware manual of the drive.
Term/abbreviation Explanation
ACQ80 FW.book Page 15 Thursday, February 14, 2019 11:33 AM
16 Introduction to the manual
ACQ80 FW.book Page 16 Thursday, February 14, 2019 11:33 AM
Start-up, control with I/O and ID run 17
2
Start-up, control with I/O and
ID run
Contents of this chapter
The chapter describes how to:
• perform the start-up
• start, stop, change the direction of the motor rotation and adjust the speed of the
motor through the I/O interface
• perform an Identification run (ID run) for the drive.
ACQ80 FW.book Page 17 Thursday, February 14, 2019 11:33 AM
18 Start-up, control with I/O and ID run
How to start up the drive
How to start up the drive using the basic control panel
Safety
Do not start-up the drive unless you are a qualified electrician.
Read and obey the instructions in chapter Safety instructions at the beginning of the
Hardware manual of the drive. Ignoring the instructions can cause physical injury or death, or
damage to the equipment
Check the installation. See chapter Installation checklist in the hardware manual of the
drive.
Make sure the active start command is not switched on (DI1 in factory settings, i.e.
ABB standard macro). The drive will start up automatically at power-up if the
external run command is switched on and the drive is in remote control mode.
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if
• there is a risk of damage in case of an incorrect direction of rotation, or
•a Normal ID run is required during the drive start-up, when the load torque is higher than
20% or the machinery is not able to withstand the nominal torque transient during the ID
run.
General Information
The settings and examples referred in this chapter are with respect to the basic control
panel. For more information on basic control panel settings and menu details, see Quick
installation and start-up guide (3AXD50000042620) or ACS-BP-S basic control panel’s
user’s manual (3AXD50000032527 [English]).
If you are performing the procedure with assistant control panel, see ACS-AP-x assistant
control panels user’s manual (3AUA0000085685 [English]).
ACQ80 FW.book Page 18 Thursday, February 14, 2019 11:33 AM
Start-up, control with I/O and ID run 19
Hints on using the basic control panel
Display
The control panel display shows the following elements:
1. Control location and related icons:
Indicates how the drive is controlled.
• Loc: The drive is in local control, that is, controlled
from the control panel.
• Rem: The drive is in remote control, that is,
controlled through I/O or fieldbus.
2. Rotation direction: Shows the forward (clockwise)
or reverse (counter-clockwise) rotation of motor.
3. Main: Navigates to the Main menu.
4. Option: Navigates to the Options menu.
5. Reference value: Allows to define the reference
value of speed, frequency or current and its unit
using the Up/Down arrow buttons.
6. Actual value: Shows the actual value of speed,
frequency or current and its unit.
1 – First start assistant guided settings:
Language, unit, and motor nominal values
Have the motor name plate data in hand.
Power up the drive.
Navigate to Main menu → Complete parameter list → parameter 96.01 and
select the desired language.
Press (OK).
Navigate to Main menu → Complete parameter list → parameter 96.16 and
change the unit, if needed.
Press (OK).
35.60
Hz
Loc
35.6 Hz
1
2
3
4
5
6
ACQ80 FW.book Page 19 Thursday, February 14, 2019 11:33 AM
20 Start-up, control with I/O and ID run
Refer to the motor nameplate for the following nominal value settings of the motor. Enter the
values exactly
as shown on the motor nameplate.
Example of a nameplate of an induction (asynchronous) motor:
Navigate to Main menu and select Motor data .
Set the motor nominal current:
• Use and to move the cursor left and right.
• Use and to change the value.
Press (OK). to accept the new setting, or press
(Back) to go back to the previous view without making
changes.
Set the torque and motor Cos Φ, if needed. Motor
nominal cos Φ and nominal torque are optional.:
• Use and to move the cursor left and right.
• Use and to change the value.
Press (OK) to accept the new setting, or press
(Back) to go back to the previous view without making
changes.
Set the desired motor control mode. if Vector motor
control is selected, make sure that ID run is performed.
See ID run procedure.
Navigate to Options menu
→ and set the
direction.
M2AA 200 MLA 4
1475
1475
1470
1470
1475
1770
32.5
56
34
59
54
59
0.83
0.83
0.83
0.83
0.83
0.83
3GAA 202 001 - ADA
180
IEC 34-1
6210/C36312/C3
Cat. no
35
30
30
30
30
30
50
50
50
50
50
60
690 Y
400 D
660 Y
380 D
415 D
440 D
V
Hz kW
r/min A cos
IA/IN
t
E/s
Ins.cl. F
IP 55
No
IEC 200 M/L 55
3
motor
ABB Motors
2.20kW
3A
400.0V
Scalar
3.0
96.06
A
0.000Nm
Cos Φ
U V W
0.00
0.000Nm
Cos Φ
U V W
0.00
2.20kW
4.7A
400.0V
Scalar
Loc 10.13.04Hz
13.04
Hz
I
ACQ80 FW.book Page 20 Thursday, February 14, 2019 11:33 AM
/