ABB ACQ80-04 Series Firmware Manual

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ABB DRIVES FOR WATER

ACQ80-04 standard control program

Firmware manual

to do

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FI

FR

IT

RU

ACQ80 FW.book Page 1 Thursday, February 14, 2019 11:33 AM

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List of related manuals

You can find manuals and other product documents in PDF format on the Internet. See

section Document library on the Internet on the inside of the back cover. For manuals

not available in the Document library, contact your local ABB representative.

The code below opens an online listing of the manuals applicable to the product:

Drive hardware manuals and guides Code (English)

ACQ80-04 drives (0.75 to 160 kW) hardware manual 3AXD50000170661

Drive firmware manuals and guides

ACQ80-04 drives quick installation and start-up guide (frames

R0...R8)

3AXD50000170647

ACQ80-04 primary control program firmware manual 3AXD50000170654

Option manuals and guides

ACS-BP-S basic control panel user manual 3AXD50000032527

ACX-AP-x assistant control panels user’s manual 3AUA0000085685

CDPI-0x communication adapter module user's manual 3AXD50000009929

DPMP-01 mounting platform for ACS-AP control panel 3AUA0000100140

DPMP-02/03 control panel mounting platform kit installation guide 3AUA0000136205

FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271

FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568

FECA-01 EtherCAT adapter module user's manual 3AFE68573360

FCAN-01 CANopen adapter module user's manual 3AFE68615500

FOCH du/dt filters hardware manual 3AFE68577519

FSCA-01 RS-485 adapter module user's manual 3AUA0000109533

Tool and maintenance manuals and guides

Drive composer PC tool user's manual 3AUA0000094606

Converter module capacitor reforming instructions 3BFE64059629

NETA-21 remote monitoring tool user's manual 3AUA0000096939

NETA-21 remote monitoring tool installation and startup guide 3AUA0000096881

3AXD50000170654 Rev A

EN

EFFECTIVE: 2018-02-01

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3

2. Start-up, control with I/O and

ID run

1. Introduction to the manual

3. Using the control panel

4. Program features

5. Control macros

6. Parameters

7. Additional parameter data

8. Fault tracing

9. Fieldbus control through the embedded fieldbus

interface (EFB)

10. Fieldbus control through a fieldbus adapter

11. Parameterization with drive composer

12. Parameterization with automation builder drive

manager

Table of contents

3AXD50000170654 Rev A

EN

EFFECTIVE: 2019-02-01

Firmware manual

ACQ80-04 drive primary control program

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4

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Table of contents 5

Table of contents

1. Introduction to the manual

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Contents of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Categorization by frame (size) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2. Start-up, control with I/O and ID run

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

How to start up the drive using the basic control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Identification (ID) run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ID run procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3. Using the control panel

4. Program features

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Local control vs. external control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Local control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

External control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Operating modes of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Speed control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Frequency control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Special control modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Configuring via parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Programmable analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Programmable analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Programmable digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Programmable frequency input and output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Programmable relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Pump control features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Start-Stop control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

MPPT functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Flow calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Pump cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Dry run protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Safety

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6 Table of contents

Process PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Motor types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Motor identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Scalar motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Vector control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Speed control performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Switching frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Safety and protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Fixed/standard protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Programmable protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Signal supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Backup and restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

User lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Sine filter support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

5. Control macros

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

ABB standard macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

PID macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6. Parameters

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

01 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

03 Input references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

04 Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

05 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

06 Control and status words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

07 System info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

10 Standard DI, RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

11 Standard DIO, FI, FO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

12 Standard AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

13 Standard AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

21 Start/stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

23 Speed reference ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

24 Speed reference conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

25 Speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

28 Frequency reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

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Table of contents 7

30 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

31 Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

32 Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

35 Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

36 Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

40 Process PID set 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

46 Monitoring/scaling settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

49 Panel port communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

50 Fieldbus adapter (FBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

51 FBA A settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

52 FBA A data in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

53 FBA A data out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

58 Embedded fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

79 Start stop control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

80 Flow calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

82 Pump protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

83 Pump cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

95 HW configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

96 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

97 Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

98 User motor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

99 Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Differences in the default values between 50 Hz and 60 Hz supply frequency settings . . . . 180

7. Additional parameter data

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Parameter groups 1…9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Parameter groups 10…99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

8. Fault tracing

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Pure events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Editable messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Warning/fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Viewing warning/fault information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

9. Fieldbus control through the embedded fieldbus interface (EFB)

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

Connecting the fieldbus to the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

ACQ80 FW.book Page 7 Thursday, February 14, 2019 11:33 AM

8 Table of contents

Setting up the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Setting the drive control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Basics of the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

Data input/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

Register addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

About the control profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Control Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Control Word for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Control Word for the DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Status Word for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Status Word for the DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

State transition diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

State transition diagram for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

References for the ABB Drives profile and DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . 239

Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

Actual values for the ABB Drives profile and DCU Profile . . . . . . . . . . . . . . . . . . . . . . . 239

Modbus holding register addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

Modbus holding register addresses for the ABB Drives profile and DCU Profile . . . . . . 240

Modbus function codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Exception codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

Coils (0xxxx reference set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Discrete inputs (1xxxx reference set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

Error code registers (holding registers 400090…400100) . . . . . . . . . . . . . . . . . . . . . . . . . . 247

10. Fieldbus control through a fieldbus adapter

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

Basics of the fieldbus control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

Contents of the fieldbus Control word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

Contents of the fieldbus Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

The state diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

Setting up the drive for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Parameter setting example: FPBA (PROFIBUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

11. Parameterization with drive composer

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

Drive composer overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

How to connect the Drive composer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

ACQ80 FW.book Page 8 Thursday, February 14, 2019 11:33 AM

Table of contents 9

12. Parameterization with automation builder drive manager

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Automation builder drive manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Further information

ACQ80 FW.book Page 9 Thursday, February 14, 2019 11:33 AM

10 Table of contents

ACQ80 FW.book Page 10 Thursday, February 14, 2019 11:33 AM

Introduction to the manual 11

1

Introduction to the manual

Contents of this chapter

The chapter describes applicability, target audience and purpose of this manual. It

also describes the contents of this manual and refers to a list of related manuals for

more information.

Applicability

The manual applies to the ACQ80 primary control program (version 2.07.0.3).

To check the firmware version of the control program in use, see system information

parameter 07.05 Firmware version (see page 77) on the control panel.

Safety instructions

Follow all safety instructions.

• Read the complete safety instructions in the hardware manual of the drive

before you install, commission, or use the drive.

• Read the firmware function-specific warnings and notes before changing

parameter values. These warnings and notes are included in the parameter

descriptions presented in chapter Parameters on page 63.

Target audience

The reader is expected to know the fundamentals of electricity, wiring, electrical

components and electrical schematic symbols.

The manual is written for readers worldwide. Both SI and imperial units are shown.

Special US instructions for installations in the United States are given.

ACQ80 FW.book Page 11 Thursday, February 14, 2019 11:33 AM

12 Introduction to the manual

Purpose of the manual

This manual provides information needed for designing, commissioning, or operating

the drive system.

Contents of this manual

The manual consists of the following chapters:

• Introduction to the manual (this chapter, page 11) describes applicability, target

audience, purpose and contents of this manual. At the end, it lists terms and

abbreviations.

• Start-up, control with I/O and ID run (page 17) describes how to start up the drive

as well as how to start, stop, change the direction of the motor rotation and adjust

the motor speed through the I/O interface.

• Using the control panel (page 27) contains instructions for removing and

reinstalling the assistant control panel and briefly describes its display, keys and

key shortcuts.

• Program features (page 29) describes program features with lists of related user

settings, actual signals, and fault and warning messages.

• Control macros (page 55) contains a short description of each macro together

with a connection diagram. Macros are pre-defined applications which will save

the user time when configuring the drive.

• Parameters (page 63) describes the parameters used to program the drive.

• Additional parameter data (page 181) contains further information on the

parameters.

• Fault tracing (page 197) lists the warning and fault messages with possible

causes and remedies.

• Fieldbus control through the embedded fieldbus interface (EFB) (page 221)

describes the communication to and from a fieldbus network using the embedded

fieldbus interface of the drive.

• Fieldbus control through a fieldbus adapter (page 249) describes the

communication to and from a fieldbus network using an optional fieldbus adapter

module

• Parameterization with drive composer (page 261) describes about managing the

drive parameters with drive composer application.

• Parameterization with automation builder drive manager (page 265) describes

about managing the drive parameters with automation builder drive manager

application.

• Further information (inside of the back cover, page 269) describes how to make

product and service inquiries, get information on product training, provide

feedback on ABB Drives manuals and find documents on the Internet.

ACQ80 FW.book Page 12 Thursday, February 14, 2019 11:33 AM

Introduction to the manual 13

Related documents

See List of related manuals on page 2 (inside of the front cover).

Categorization by frame (size)

The ACQ80 is manufactured in several frames (frame sizes), which are denoted as

RN, where N is an integer. Some information which only concern certain frames are

marked with the symbol of the frame (RN).

The frame is marked on the type designation label attached to the drive, see section

Type designation label in the hardware manual of the drive.

ACQ80 FW.book Page 13 Thursday, February 14, 2019 11:33 AM

14 Introduction to the manual

Terms and abbreviations

Term/abbreviation Explanation

ACS-BP-S Basic control panel, basic operator keypad for communication with the

drive.

ACS-AP-x Assistant control panel, advanced operator keypad for communication

with the drive.

The ACQ80 supports types ACS-AP-I, ACS-AP-S and ACS-AP-W.

AI Analog input; interface for analog input signals

AO Analog output; interface for analog output signals

Control board Circuit board in which the control program runs.

DC link DC circuit between rectifier and inverter

DC link capacitors Energy storage which stabilizes the intermediate circuit DC voltage

DI Digital input; interface for digital input signals

DPMP-01 Mounting platform for ACS-AP control panel (flange mounting)

DPMP-02/03 Mounting platform for ACS-AP control panel (surface mounting)

Drive Frequency converter for controlling AC motors

EFB Embedded fieldbus

FBA Fieldbus adapter

FCAN-01 Optional CANopen adapter module

FECA-01 Optional EtherCAT adapter module

FENA-01/-11/-21 Optional Ethernet adapter module for EtherNet/IP, Modbus TCP and

PROFINET IO protocols

Frame (size) Refers to drive physical size, for example R0 and R1. The type

designation label attached to the drive shows the frame of the drive, see

chapter Operation principle and hardware description, section Ty pe

designation label in the hardware manual of the drive.

IGBT Insulated gate bipolar transistor: used for high efficiency and fast

switching

Intermediate circuit See DC link.

Inverter Converts direct current and voltage to alternating current and voltage.

I/O Input/Output

LSW Least significant word

Macro Pre-defined default values of parameters in drive control program. Each

macro is intended for a specific application. See chapter Control macros

on page 55.

NETA-21 Remote monitoring tool

Network control With fieldbus protocols based on the Common Industrial Protocol

(CIP

TM

), such as Ethernet/IP, denotes the control of the drive using the

Net Ctrl and Net Ref objects of the ODVA AC/DC Drive Profile. For more

information, see www.odva.org

, and the following manual:

FENA-01/-11/-21 Ethernet adapter module user’s manual

(3AUA0000093568 [English]).

ACQ80 FW.book Page 14 Thursday, February 14, 2019 11:33 AM

Introduction to the manual 15

Cybersecurity disclaimer

This product is designed to be connected to and to communicate information and

data via a network interface. It is Customer's sole responsibility to provide and

continuously ensure a secure connection between the product and Customer network

or any other network (as the case may be). Customer shall establish and maintain

any appropriate measures (such as but not limited to the installation of firewalls,

application of authentication measures, encryption of data, installation of anti-virus

programs, etc) to protect the product, the network, its system and the interface

against any kind of security breaches, unauthorized access, interference, intrusion,

leakage and/or theft of data or information. ABB and its affiliates are not liable for

damages and/or losses related to such security breaches, any unauthorized access,

interference, intrusion, leakage and/or theft of data or information.

Parameter User-adjustable operation instruction to the drive, or signal measured or

calculated by the drive

PID/Loop controller Proportional–integral–derivative controller. Drive speed control is based

on PID algorithm.

PLC Programmable logic controller

PROFIBUS,

PROFIBUS DP,

PROFINET IO

Registered trademarks of PI - PROFIBUS & PROFINET International

R0, R1,... Frame (size)

RO Relay output; interface for a digital output signal. Implemented with a

relay.

Rectifier Converts alternating current and voltage to direct current and voltage.

STO Safe torque off. See chapter The Safe torque off function in the

hardware manual of the drive.

Term/abbreviation Explanation

ACQ80 FW.book Page 15 Thursday, February 14, 2019 11:33 AM

16 Introduction to the manual

ACQ80 FW.book Page 16 Thursday, February 14, 2019 11:33 AM

Start-up, control with I/O and ID run 17

2

Start-up, control with I/O and

ID run

Contents of this chapter

The chapter describes how to:

• perform the start-up

• start, stop, change the direction of the motor rotation and adjust the speed of the

motor through the I/O interface

• perform an Identification run (ID run) for the drive.

ACQ80 FW.book Page 17 Thursday, February 14, 2019 11:33 AM

18 Start-up, control with I/O and ID run

How to start up the drive

 How to start up the drive using the basic control panel

Safety

Do not start-up the drive unless you are a qualified electrician.

Read and obey the instructions in chapter Safety instructions at the beginning of the

Hardware manual of the drive. Ignoring the instructions can cause physical injury or death, or

damage to the equipment

Check the installation. See chapter Installation checklist in the hardware manual of the

drive.

Make sure the active start command is not switched on (DI1 in factory settings, i.e.

ABB standard macro). The drive will start up automatically at power-up if the

external run command is switched on and the drive is in remote control mode.

Check that the starting of the motor does not cause any danger.

De-couple the driven machine if

• there is a risk of damage in case of an incorrect direction of rotation, or

•a Normal ID run is required during the drive start-up, when the load torque is higher than

20% or the machinery is not able to withstand the nominal torque transient during the ID

run.

General Information

The settings and examples referred in this chapter are with respect to the basic control

panel. For more information on basic control panel settings and menu details, see Quick

installation and start-up guide (3AXD50000042620) or ACS-BP-S basic control panel’s

user’s manual (3AXD50000032527 [English]).

If you are performing the procedure with assistant control panel, see ACS-AP-x assistant

control panels user’s manual (3AUA0000085685 [English]).

ACQ80 FW.book Page 18 Thursday, February 14, 2019 11:33 AM

Start-up, control with I/O and ID run 19

Hints on using the basic control panel

Display

The control panel display shows the following elements:

1. Control location and related icons:

Indicates how the drive is controlled.

• Loc: The drive is in local control, that is, controlled

from the control panel.

• Rem: The drive is in remote control, that is,

controlled through I/O or fieldbus.

2. Rotation direction: Shows the forward (clockwise)

or reverse (counter-clockwise) rotation of motor.

3. Main: Navigates to the Main menu.

4. Option: Navigates to the Options menu.

5. Reference value: Allows to define the reference

value of speed, frequency or current and its unit

using the Up/Down arrow buttons.

6. Actual value: Shows the actual value of speed,

frequency or current and its unit.

1 – First start assistant guided settings:

Language, unit, and motor nominal values

Have the motor name plate data in hand.

Power up the drive.

Navigate to Main menu → Complete parameter list → parameter 96.01 and

select the desired language.

Press (OK).

Navigate to Main menu → Complete parameter list → parameter 96.16 and

change the unit, if needed.

Press (OK).

35.60

Hz

Loc

35.6 Hz

1

2

3

4

5

6

ACQ80 FW.book Page 19 Thursday, February 14, 2019 11:33 AM

20 Start-up, control with I/O and ID run

Refer to the motor nameplate for the following nominal value settings of the motor. Enter the

values exactly

as shown on the motor nameplate.

Example of a nameplate of an induction (asynchronous) motor:

Navigate to Main menu and select Motor data .

Set the motor nominal current:

• Use and to move the cursor left and right.

• Use and to change the value.

Press (OK). to accept the new setting, or press

(Back) to go back to the previous view without making

changes.

Set the torque and motor Cos Φ, if needed. Motor

nominal cos Φ and nominal torque are optional.:

• Use and to move the cursor left and right.

• Use and to change the value.

Press (OK) to accept the new setting, or press

(Back) to go back to the previous view without making

changes.

Set the desired motor control mode. if Vector motor

control is selected, make sure that ID run is performed.

See ID run procedure.

Navigate to Options menu

→ and set the

direction.

M2AA 200 MLA 4

1475

1470

1475

1770

32.5

56

34

59

54

59

0.83

3GAA 202 001 - ADA

180

IEC 34-1

6210/C36312/C3

Cat. no

35

30

50

60

690 Y

400 D

660 Y

380 D

415 D

440 D

V

Hz kW

r/min A cos

IA/IN

t

E/s

Ins.cl. F

IP 55

No

IEC 200 M/L 55

3

motor

ABB Motors

2.20kW

3A

400.0V

Scalar

3.0

96.06

A

0.000Nm

Cos Φ

U V W

0.00

0.000Nm

Cos Φ

U V W

0.00

2.20kW

4.7A

400.0V

Scalar

Loc 10.13.04Hz

13.04

Hz

I

ACQ80 FW.book Page 20 Thursday, February 14, 2019 11:33 AM

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