8054 and 8054BK 1 rev.06/11/18
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WARNINGS, ASSEMBLY INSTRUCTIONS & PARTS BREAKDOWN
PARTS LIST
A-Drawer
Assembly
Barrel Keys
Locking Casters (2) Non-Locking Casters (2)
Push Handle (1)
Ratchet
with 13 mm
socket
13mm
Wrench
Adjustable
Wrench
2 People
Legs (4)
Tabletop or
workbench*
B-Bottom Tray
M8 x 19 (4 pcs.) M8 Washer (72 pcs.)
M8 x 17 (36 pcs.) M8 Locking Nut (56 pcs.)
M8 x 16 (16 pcs.)
Read and follow all instructions in User's Manual. It is the responsibility of the owner to make sure all personnel
read this manual prior to using the device. It is also the responsibility of the device owner to keep this manual
intact and in a convenient location for all to see and read. If the manual or product labels are lost or not legible,
contact Sunex Tools
®
for replacements. If the operator is not fluent in English, the product and safety instructions
shall be read and discussed with the operator in the operator's native language by the purchaser/owner or his
designee, making sure that the operator comprehends its contents.
TOOLS NEEDED
Read and follow all instructions in User's Manual. • Do not load carts beyond rated capacity 500 lbs. (Top Bin and Bottom Shelf 140 lbs. each) (Top, Middle and Bottom Drawers 70 lbs. each)•
Lock lid and drawers before moving. • Apply brake on locking casters anytime cart is in place. • Units can tip or fall causing damage or personal injury. • Cart is designed to roll easily on
flat surfaces and should not be used on uneven or inclined surfaces. • Do not open more than one loaded drawer at a time. •Do not stand on or step in drawers. • Keep children away from
unit. • Wear gloves when lifting edges. • Failure to heed these warnings may result in personal injury and/or property damage.
WARNING
MODEL 8054 / 8054BK
500 LBS CAPACITY, LOCKING TOP
4 DRAWER SERVICE CART
WARNING: This product can expose you to chemicals including nickel, which is known to the State of California to cause cancer and
birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
8054 and 8054BK 2 rev.06/11/18
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ASSEMBLY INSTRUCTIONS
Step 1: Assembly Preparation
Remove all contents from box. Reference the
parts list to make sure you have all the parts.
Verify your tabletop or workbench
can support 150 lbs. (68 kg.).
Failure to follow this warning
could result in damage to
property or personal injury.
Cover table or workbench to
prevent any damage to surface.
Step 2: Attaching Casters
Turn bottom tray (B) upside down. Align holes in
locking and non-locking casters with matching
holes in the bottom tray as shown in figure 2.a.
Attach washers and nuts from caster bolt kit and
hand tighten.
NOTE: Ensure that both locking casters are on
same end of the cart.
Step 3: Aligning the Legs
Make sure the drawer assembly lid is open. Place
two of the four legs face up on table as shown in
figure 3. Place drawer assembly (A) and bottom
tray (B) on legs as shown in figure 3 and align
with matching holes in legs.
NOTE
CAUTION
2.
3.
2.a
8054 and 8054BK 3 rev.06/11/18
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ASSEMBLY INSTRUCTIONS
4.
5.
6.
Step 4: Attaching the Handles
Align the other legs with the front corners of the
bottom tray and drawer assembly and let them
rest on top as shown in figure 4. Align the hole
on the handle with the second hole down on the
drawer assembly and (un-attached) leg as shown
in figure 4. Insert handle bolts through handle,
through the leg, and into the drawer assembly as
shown in figure 4. Secure with washer and nut
from handle bolt kit and hand tighten.
Step 5: Attaching Bottom Tray and Drawer
Assembly to Legs
Once handle is attached, align holes in legs with
matching holes in bottom tray (B) and drawer
assembly (A) as shown in figure 5. Insert leg bolts
through legs and into bottom tray and/or drawer
assembly and secure from the inside with leg
washers and nuts until all side holes have been
attached and hand tightened.
Step 6: Securing Legs
Using two people, turn the cart upright. Continue
to bolt through aligned holes in the front and
back of the cart with the leg bolts, washers, and
nuts as shown in figure 6. Hand tighten. ALL
holes should now be aligned and secured.
Step 7: Tightening Bolts
Use a 13mm wrench and ratchet with 13mm
socket or adjustable wrench to tighten all
bolts. Once all bolts are tightened, your cart is
complete. See page 4 for parts breakdown.
8054 and 8054BK 4 rev.06/11/18
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REPLACEMENT PARTS LIST
Item Part # Description # Req’d
1 8054TL Top Lid (Red) 1
8054TLBK Top Lid (Black)
2 RSGP Gas Shock/each 2
3 8054TC Top Compartment (Red) 1
8054TCBK Top Compartment (Black)
4+5 RS8050PH Push Handle (including hardware 1
& two brackets)
6 8054TD 3" Top Drawer (Red) 2
8054TDBK 3" Top Drawer (Black)
7 RSRBS Roller Bearing Slides (pair) 4
8 8054MD 4" Middle Drawer (Red) 1
8054MDBK 4" Middle Drawer (Black)
9 8050BT Bottom Tray (Red) 1
8050BTBK Bottom Tray (Black)
10 RSSWLCS Locking Caster/ea 2
11 RSSWCS Non-Locking caster/ea 2
12 RS8050SCDR Spray can divider (Red) 1
RS8050SCDBK Spray can divider (Black)
13 RS8050LGR Leg/ea (Red) 4
RS8050LGBK Leg/ea (Black)
PARTS BREAKDOWN
Item Part # Description # Req’d
14 8054BD 5" Bottom Drawer (Red) 1
8054BDBK 5" Bottom Drawer (Black)
15 RS8054DHP Plastic end Piece for Drawer Handle 8
16 RS8054DHL Long Aluminum Drawer Handle/each 2
16A RS8054DHS Short Aluminum Drawer handle/each 2
17 RSLKS Lock with Keys 1
18 RS80546LK Liner Kit for Top, Drawers & Bottom Tray 1
19 RSLMMRN Locking Mechanism-Red (excl. lock) 1
RSLMMBKN Locking Mechanism-Black (excl. lock)
Also Available:
RS8050BK Bolt Kit, including
* M8x 17 Bolt (32 pcs) for legs
* M8 x 19 Bolt ( 4 pcs) for push handle
* M8 Washer (72 pcs)
* M8 Locking Nut (56 pcs)
* M8 x 17 Bolt (4 pcs) opposite
side from push handle
* M8 X 16 Bolt for casters (16 pcs.)
RSRBSDET8PK Detents for Roller Bearing Slides-8 pack
MODEL 8054 / 8054BK
500 LBS CAPACITY, LOCKING TOP
4 DRAWER SERVICE CART
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