Robin America R1210 User manual

t

.-

..

PARTS

..

MANUAL

i.

-:.

Model

*

"-

R1210

I

Generator

PUB-GPO724

Rev.

8/98

HOW

TO

USE

THIS PARTS CATALOG

1.

Reference numbers with an asterisk

Reference numbers marked with an asterisk indicate that the particular part is

available only as a complete set

or

assembly.

..

Example

:

If the reference number

is

marked with

an

asterisk and the description

of

the

part

states that certain items are included,this means that those included items cannot

be

ordered

separately and must be purchased as a complete assembly.

2.

Description of interchangeability and

Example

:

Interchangeability column

Items interchangeable between the

new and old parts.

3

1

Items not interchangeable between

J

the new and old

parts.

1

Items conditionally interchangeable

X

4-J

y

between the ne& and

old

parts which

are subject to the description in the

execution column.

Example

:

Interchangeable

I

Part Number

Executior

1

Part

B

Part A

3

020000-

Part

C

Part

B

Part A

020000

-

01

5000

-

020000

-

Part

B

Part

B

Part A

1

4J

Y

-

030000

020000

-

execution columns

Example

:

Execution column

-

010000

010001

-

For

use

for

Serial

KO.

up to

0

10000.

Serial

No.

For

use for Serial

KO.

from

:-:

010001.

.

Explanation

This indicates

that

Part

A

changed

to

Part

B

for generators

with serial numbers from

20000,

and that they are

interchangeable.

This indicates that Part

A

changed

to

Part

B

for generators

with serial numbers from

15000,

and that they are not

interchangeable.Also, Part

B

changed

to

Part

C

for

generators

with

serial numbers from

20000

and that they

are interchangeable.

This indicates that Part

A

is a new part for generators with

serial numbers with from

20000.

This indicates that Part

B

is

no

longer used for generator

with serial numbers from

30001.

This indicates that Part

A

changed

to

Part

B

for generators

with serial numbers from

20000,

and that they are

conditionally interchangeable. (See NOTE described at the

end

of

the section.)

3. The contents of this Psrts cetelog are subject to revision without notice.
To INSURE PROMPT AND ACCURATE SERVICE. ALSO THE FOLLOWING INFORMATION MUST
BE GIVEN.
1. State exactly the quantity of each part and its part numbers.
2. Clearly state whether parts are to be shipped by express, freight or parcel post.
3. State the exact mailing address.
CONTENTS
Page
GENERATOR PARTS
FIG. 1
FUEL TANK
.......................................................................................
1
FIG. 2-1 CONTROL PANEL (STD RECEPTACLE TYPE)
......................................
3
FIG. 3 GENERATOR
......................................................................................
15
FIG. 4
COVER
..............................................................................................
17
ENGINE PARTS
FIG. 5-1 CRANKCASE (WITHOUT OIL SENSOR)
...............................................
19
FIG. 5-2 CRANKCASE (WITH OIL SENSOR)
.....................................................
21
FIG. 6 CRANKSHAFT, PISTON and CAMSHAFT
.............................................
23
FIG. 7
GOVERNOR
........................................................................................
25
FIG. 8
BLOWER HOUSING and MUFFLER
.....................................................
27
FIG. 9 AIR CLEANER and CARBURETOR
......................................................
29
FIG. 10 MAGNETO
.........................................................................................
31
FIG. 11 RECOIL STARTER
..............................................................................
33

FIG.

1

FUEL

TANK

W

For

ENGLAND

BF

RECEPTACLE

-1-

FIG.

1

FUEL

TANK

rlnlercbangeability

1

Par

t

s

Nurnbe

r

Description

NO.

I

1

LABEL,

trade

mark

350-91717-03

2

1

FUEL TANK,compl.

350-60103-71

for

STD

and

CHINA

2

SCREW,pan

head

004-31031-00

9

1

HANDLE COVER 350-65401-13 8

1

BREATHER PIPE(5@X8@X360mm)

350-65501-03

7

2

NUT 002-18080-00 6

2

SPRING WASHER

003-20080-00 5

'1

HANDLE 350-65201-01 4

LABEL,caution

for

CHINA

I

1

3'073-20029-61

1

LABEL.caution

for

FRANCE

073-20026-63 3

1

LABEL.caution

073-20026-31

3

1

LABEL,

trade

mark

for

FRANCE

350-91718-03

10 064-13600-20

FUEL FILTER,compl.

1

11

043-0430-0-41

FUEL TANK CAP, compl.

1

111064-64200-71

FUEL GAUGE.comp1.

1

for

ENGLAND BF RECEPTACLE

12

2

NUT 002-18080-00

14

2 SPRING WASHER

003-20080-00 13

1

PLUG COVER

227-66001-03

151056-11700-10

HOSE CLAMP

'2

161085-11100-00

RUBBER PIPE(ll.5@X17@X135mm)

11

171053-30900-20

FUEL STRAINER ASS'Y

11

064-20049-02 18

NUT,

joint

11

I

Includes

items

19

thru

28

I

11

.i

19

064-20002-20

20

O-RING

064-20003-30

FILTER

11

21!064-20002-30

PACKING

11

22

2

FIBER PACKING 064-20002-50

24

1

LOCK NUT,cup 064-20024-10

23

1

CUP

064-20019-10

251064-20002-40

BANJO BOLT

1

261052-10700-42

BANJO

1

I

1

27

HOSE CLAMP

121

056-11100-20

28

I

1

073-20030-80~LABEL,oil caution

for

CHINA

31

1'

RUBBER PIPE(6@X12@X140mm) 085-10600-00

I

I:'

11

I

j

!

I.

i.

I

111

-2-

FIG.

2-

1

CONTROL PANEL (STD RECEPTACLE TYPE)

WITH

OIL

SENSOR

I

i

.

FIG.

2-

1

CONTROL PANEL (STD RECEPTACLE TYPE)

r

InLcrchaogcabilily

Rel.

No.

Parts

Number

Execution

Q'

tY

Description

I.

!

I

i

!

1

ith

oil sensor for

6OHz-11OV

i

I

-4-

FIG.

3

GENERATOR

-1

5-

FIG.

3

GENERATOR

rlnLerchangeability

Ref.

'

No.

I

c

11377-21000-01

ROTOR,

compl.

Includes

iLcm2

I1

!Parts Number

Execution

Q'

ty

Description

21358-21015-08

i

I

BALL BEARING

1

THROUGH BOLT

1

3

377-25100-03

41350-22802-01

41350-22803-01

4~350-22809-01(STATOR.compl.

for

50Hz-11OV

111

~

41350-22804-01

41350-22808-01

STATOR.

compl.

for

6OHz-11OV

11

STATOR,

compl. for

60Hz-120V

I

1

4~350-22812-01~STATOR.com~1.

for

60Hz-220V

111

41350-22811-01lSTATOR.

compl. for

50Hz-230V

!

11

51377-24000-13

61350-21300-08

STATOR COVER

REAR BRACKET

I1

1

81350-21320-08ICONDENSER

Ill

CONDENSER BRACKET

j1

SCREW

and

WASHER ASS'Y

13

9

10!004-36040-80

376-22100-03

121383-21051-08

SCREW i4

END

COVER

comp

1.

3

COVER BOLT

1

2

MOUNT

c

omp

1.

f

o

r

50Hz

141350-23501-01

17~350-30103-01~M0UNT

compl. for

60Hz

121

18

20/001-13082-00~BOLT

and

WASHER ASS'Y 14

1

376-23000-031FRONT COVER 19

002-38080"00[FLANGE NUT I2

22 1358-21020-08 !CONNECTOR (6P)

Ill

I

!

I

1

i

L

I

!

I

!

J

I

-16-

FIG.

4

COVER

7

-1

7-

FIG.

4

COVER

rlatcrchaagcability

a

I

Description

!

i

9'

LY

I

Execution

I

Rcr.

1

Parts

Number

FRONT

COVER

compl.

1

;

1

TERMINAL BOLT

EARTH WIRE

compl.

SCREW

and

WASHER ASS'Y

8

S

I

DE COVER

I!

REAR COVER

compl.

1

LABEL,

spec. for

50Hz-11OV

1

LABEL,

spec. for

50Hz-220V

11

LABEL.

spec. for

~OHZ-~~OV.CHINA

I

1

LABEL,

spec. for

50Hz-240V

LABEL,

spec. for

6OHz-11OV

j1

1

BRACKET,

c omp

I.

i

1;

SCREW,

pan

h

e

ad

!

21

WASHER 12

BOLT

and

WASHER ASS'Y

MOUNT BRACKET

compl.

11

3

FLANGE NUT

1

MOUNT

compl. for

60Hz

1

MOUNT

comp

1.

for

50Hz

1

MOUNT

compl. for

60Hz

!1

MOUNT

c omp

1.

f

o

r

50Hz

1

LABEL (9 4)

1

LABEL

(1

00)

2 SCREW

and

WASHER ASS'Y

I

.I

12

I

1'

!

I

!

I

51350-54001-01

I

71013--10500-20

i"---

I

1101350-91921-03

~~ ~

IlOI35O-91917-03

1111004-31081-00

I

i-"

121]073-20034-70

II

"1

8-

FIG.

5-

1

CRANKCASE

(WITHOUT

OIL

SENSOR)

I

-19-

FIG.

5-

1

CRANKCASE

(WITHOUT

OIL

SENSOR)

Re

1.

No.

c

1

CRANKCASE, compl.

Includes

items2

thru7

I

1

226-10101-21

2

227-14202-03

VALVE GUIDE.over

size

2

Parts

Description

3

PIN 2

031-00600-20,DOWEL

7

OIL SEAL(TB-25eX386X7)

1

044-02501-50

6

BALL BEARING(BB-6205C3)

1

060-02500-10 5

STUD 2

010-50601-20 4

STUD 2

010-50802-50

!1

!

e8 227-11001-21!~~1~

BEARING

COVER,CO~~~.

I

Includes

items

9.10

and

33

,

9

10

BALL BEARING(BB-6205C3)

ii

060-02500-10

OIL SEAL (TB”[email protected]@X7.3)

1

044-02501-60

11

12

227-16001-031GASKET.bearing

cover

1

GASKET,compl.head

1

226-15001-11

18

CYLINDER HEAD

1

226-13101-13 17

GASKET 2

021-11400-20

16

PLUG 2

040-11400-30 15

GASKET 2

021-31600-10 14

OIL GAUGE I2

227-63601-03 13

BOLT

and

WASHER ASS’Y 8

013-00600-40

19

20

FLANGE BOLT 8

011-00800-10

SPARK PLUG(NGK BR6HS)

1

065-01401-50

21

GASKET,breather

plate

1

227-16007-03 25

BREATHER PLATE.comp1.

1

227-14401-01 24

227-16006-03.GASKET.tappet

cover

23

RUBBER PIPE(8@Xll@X75mm)

!1

085-10800-00 22

TAPPET COVER,compl.

1

227-14301-01

26

27

FLANGE

BOLT

2 011-00600-20

GASKET,-insulator

1

227-35901-03

28‘227-32901-13

INSULATOR

I1

29

226-35201-01~GASKET.compl.exhaust

1

31

002-38060-OOiFLANGE NUT 2

30

GASKET 2,insulator

1

227-35904-03

32

NUT :2

002-19080-00

*

GA.SKET SET.locludes

items

11.14.18.23.25.27.29

and

31

I

1

2 2 6-9 9

0

1-0 7

!

I

i

!

1

i

I

-20-

rlnterchangeabilily

I

Execution

+

I

i

I

t“

FIG.

5-2

CRANKCASE

(WITH

OIL

SENSOR)

-21-

FIG.

5-2

CRANKCASE

(WITH

OIL

SENSOR)

rlntcrchangcability

t

*

1

i226-10101-21 CRANKCASE. compl.

Includcs

itcms

2 thru7

i

1

j

VALVE

GUIDE.OV~~

size

I

2i

2/227--14202-03

31010-50802-50 STUD 2

41010-50601-20 STUD 2

51060-02500-10 BALL BEARING(BB-6205C3)

61044-02501-50

71031-00600-20 DOWEL PIN 12

MAIN BEARING COVER,

COIII~~.

11

OIL

SEAL(TB”25@X38@X7)

!

1,

*8/227--11006-01

Includes

items

9.10

and

33

!I

91060-02500-10

BALL BEARING(BB-6205C3)

1

10

i

044-02501-60

OIL SEAL ([email protected])

1

11

227-16001-03

GASKET.bearing

cover

11

12 013-00600-40

BOLT

and

WASHER ASS’Y

18

13 227-63601-03

OIL

GAUGE

11

14 021-31600-10

GASKET 2

15 040-11400-30

PLUG 2

16 021-11400-20

GASKET

I

21

17

226-13101-13

CYLINDER HEAD

I

Ij

18 226-15001-11

GASKET.comp1.head

111

19 011-00800-10

FLANGE BOLT

i

8i

201065-01401-50

SPARK PLUG(NGK BR6HS)

I

11

21 227-14301-01 TAPPET COVER,compl.

;

1:

22 085-10800-00 RUBBER PIPE(8@Xll@X75rnm)

1;

23 227-16006-03

GASKET,

tappet

cover

lj

24 227-14401-01 BREATHER PLATE,compl.

lj

251227-16007-03 GASKET.breather

plate

26]011-00600-20~FLANGE BOLT

27i227-35901-03’GASKET.

insulator

1

I

,

1

21

281227-32901-13 INSULATOR

1

291227-35904-03

11

GASKET 2,insulator

30

2

FLANGE NUT 002-38060-00

31

GASKET.compl.exhaust

226-35201-01

!l

32jOO2-19080-00

1

OIL

SHELTER

351227--17501-03

NUT

!

2!

361004-35040-80

2

SCREW

and

WASHER ASS‘Y

38[056-60002-50

I

1

GASKET SET.lncludcs

items

11.14.18.23.25.27.29

and

31

*

I

2 2 6-9 9

0 0

1-0 7

1

JOINT

43i227-76210-03

2

SCREW

and

WASHER ASS’Y

41!004-36061-20

1

OIL

LEVEL SENSOR,compl.

401227-76015-01

1

WIRE 22.compl.

391214-73122-01

1

CLAMP

i

escr~pt~on

xecut

lon

1

i

I

i

-22-

FIG.

6

CRANKSHAFT, PISTON

and

CAMSHAFT

23

e24

P

-23-

FIG.

6

CRANKSHAFT, PISTON

and

CAMSHAFT

r

IoLerchangeabi

I

iLy

"a

Rer*lParts Number1

j

Description

IQLy!

j

Execution

No.

*

11

226-20202-51 /CRANKSHAFT. compl.

Includes

iLcm2

11;

'

i

I

!

I

3

0

2 3-0 2

5

0

1

-

10

!

SPACER

L=0.6.

sclecL

one

piece

only

*

1;

3 1023-02501-20 SPACER

1=0.8.

selecL

one

piece

only

1:

3

I

o

2 3-

o

2

5

o

1-3

o

I

s

PACER

L=I.O.

select

onc

piece

only

11;

I

4iO32-30300-10lWOODRUFF

KEY

!

1;

61002-18140-00iNUT

Ill

7j003-20140-00~SPRING WASHER

li

8j226-31701-131CAMSHAFT

1;

9]227-45003-01jGOVERNOR GEAR,,compl.

l!

~~/~o~-~~~o~-o~'GovERNoR

SLEEVE

1'

12 226-23501-07

PISTON RING SET,

over

size

0.25mm

i

11

121226-23502-07

I!

PISTON RING SET (S.T.D.

1

12; 226-23503-07

PISTON RING SET,

over

size

0.50~~

I

1;

13

11

PISTON (S.T.D.

1

226-23401-03

13

226-23403-03iPISTON.

over

size

0.50mm

I1i

13

11

226-23402-03iPISTON,

over

size

0.25~~

~14/214-23301-13]~1~~0~

!

I!

-a

I

Includes

items

17

thru

19

ti

*161226-22501-00!CONNECTING

ROD

ASS'Y

.

I

ii

117/226-23101-0310IL SCRAPER

I

1!

llsi205-23201-031~0~

LOCK

WASHER

I1i

19

226-33401-03iINTAKE VALVE

!I!

20

226-23001-03iCONNECTING ROD BOLT

I'

!

2;

I

+

121I226-33501-131~~~~~~~

VALVE

i

I/

122i227-33601-031VALVE SPRING I21

231227-33701-03

TAPPET

241226-33301-03

SPRING RETAINER

!

21

..

I

21

I

-24-

FIG.

7

GOVERNOR

5

-25-

FIG.

7

GOVERNOR

r

IntcrchaogcabiliLy

Rcl.

I

No.

I

1

I

Parts Number

I

Description

I

at4

Execution

!*

:!

..

1!226-42301-01;GOVERNOR LEVER.comp1.

i

lj

I

2 018-60600-20jNUT

i

li

I

5

001-14062-50;BOLT

and

WASHER

ASS'Y

Il;

7

1

GOVERNOR ROD

227-42701-01 8

003-13060-OO'CLIP

I

2i

1:

ROD SPRING

227-42801-01

9

10.226-42506-01,GOVERNOR

SPRING.

for

50Hz

10

1

226-42501-lliGOVERNOR SPRING,

for

60Hz

11

1:

226-43304-O~~SPEED

CONTROL

13

1

226-47101-1ljCONTROL BRACKET, compl.

14

-1

226-45301-11J~0~~~0~

LEVER

15

226-48001-011BOLT

I1

16

226-45004-13~SPRING,control

i1

1171226-48005-131SPRING.

choke

i

11

STOP SWITCH, comp

1.

11

NUT

1

WASHER

1

121j226-73110-011WIRE 10, compl.

111

SPRING,

ad

j

us

t

SCREW.

ad

j

us

t

KNOB

I

-26-

FIG.

8

BLOWER

HOUSING

and

MUFFLER

/

/-

For

USA.

6

9

I

/

12

i

!

1

/

-27-

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Robin America R1210 User manual

Robin America R1210 User manual

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