Subaru Robin Power Products R650 User manual

PARTS

MANUAL

Model

R650

Generator

HOW

TO

USE

.THIS PARTS CATALOG

THE MODEL, SPECIFICATION, SPECIFICATION NUMBER AND SERIAL NUMBER

OF

THE GENERATOR MUST BE GIVEN

WHEN

ORDERING PARTS

Specification and specification number are shown on the nameplate located

on

the rear cover.

WRITE DOWN THE MODEL, -SPECIFICATION, SPECIFICATION NUMBER

AND

SERIAL NUMBER

IN

THE

SPACES PROVIDED BELOW

SO

THAT IT WILL BE AVAILABLE

TO

YOU

WHEN

ORDERING PARTS.

FUJI

HEAVY

INDUSTRIES LTD.

TOKYO

JAPAN

J

[

SPEC.

NO.

t-1

1

The serid.number

is

stamped on the crankcase at the opposite side

of

the carburetor.

SERIAL

NUMBER

HOW

TO READ THIS PARTS CATALOG

1.

Reference numbers with an asterisk

Reference numbers marked with an asterisk indicate that the particular part is available only as a

-

complete set-or assembly.

Example:

If

the reference number is marked with an asterisk- and the description

of

the part states that

certain items are included, this means that those included items cannot be ordered separately and

must be purchased as a complete assembly.

2.

Description

of

interchangeability and execution cohmns

Example: Interchangeability column Example: Execution column

1

Items interchangeable between the new

-0

10000

-I

and old parts

1010;01-

1

Items not interchangeable between the new

I

For use for Serial

No.

up

to

01

0000.

0

X

and old parts -Serial

NO.

Items conditionally interchangeable between -For use for Serial

No.

from 010001.

y

the new and old parts which are subject to

I

1

the description in the execution column.

Example:

I

rlnterchangeable

Part Number

1

I

Execution Explanation

-

Part

B

7

'

020000-

This indicates that Part A changed to

Part

B

for generators with serial

Part A

-

1

numbers from

20000.

and that they are interchangeable.

i

Part

C

:

1

.

020000-

This indicates that Part A changed to Part

B

for generators with serial

Part

B

j

%

I

015000-

numbers from

15000,

and that they are not interchangeable.

Also,

0:

xi

PartA

'2

i

Part

B

changed to Part

C

for generators with serial numbers from

20000

and that they are interchangeable.

I

Part

A

i

020000-

1

This indicates that Part

A

is

a

new part for generators with serial numbers

I

!

from

20000.

Part

B

'

-030000

I

This indicates that

Part

B

is

no longer used for generators with serial

numbers from

30001.

Part

B

I

.

020000-

1

This indicates that

Part

Achanged to Part

B

for generators with serial

Part

A

i

-

:

1

numbers from

20000,

and that they are conditionally interchangeable

ily

:

I

i

I

i

(see

NOTE described

at

the end of the section).

3.

The contents

of

this

parts

catalog

are subject to revision without notice.

TO INSURE PROMPT AND ACCURATE SERVICE, ALSO THE FOLLOWING

INFORMATION MUST BE GIVEN.

1.

State exactly the quantity

of

each part and its part number.

2.

Clearly state whether parts are

to

be shipped by express, freight or parcel post.

0

3.

State the exact mailing address.

CONTENTS 
BODY and 
GENERATOR  PARTS 
Fig 
. 
1 
FUEL  TANK 
.................................... 
1 
Fig 
. 
2-1  CONTROL  PANEL 
................................ 
2 
Fig 
. 
2-2  CONTROL PANEL  (SPECIAL  RECEPTACLE) 
............. 
4 
Fig  3-1  GENERATOR  (For  50/60  Hz) 
......................... 
8 
Fig.3-2  GENERATOR  (For 60 Hz) 
........................... 
9 
Fig.4  COVER 
........................................ 
10 
ENGINE  PARTS 
Fig 
. 
5-1  CRANKCASE 
.................................... 
12 
Fig 
. 
5-2  CRANKCASE 
(with 
OIL SENSOR) 
..................... 
13 
Fig 
. 
6 
CRANKSHAFT.  PISTON 
and 
CAMSHAFT 
................ 
15 
Fig 
. 
7-1  GOVERNOR  (For 50/60 Hz) 
.......................... 
16 
Fig 
. 
7-2  GOVERNOR  (For  60  Hz) 
............................  17 
Fig.8  MUFFLER 
and 
FRONT  HOUSING 
..................... 
18 
Fig 
. 
9 
CARBURETOR 
and 
AIR  CLEANER 
.................... 
19 
Fig 
. 
10 
RECOIL STARTER 
................................ 
20 

E:

I

Description

1

2

3

6

7

8;

9)

10.

10

'1 1

12

13

14

15

16

I

17

i

I

j

FUEL

TANK.

complete

FUEL TANK, complete

FELT, tank

LABEL, caution

O-RING, tank

HANDLE, complete

BOLT, tank

BREATHER PIPE

HANDLE COVER

(Color: WHITE)

(Color: BLACK)

(Color: YELLOW)

HANDLE COVER

(Color: BLACK)

FUEL COCK.ASSEMBLY

Includes items

12

and

13

JOINT

PACKING

SCREW

GASKET, fiber

RUBBER PIPE

(4.5@6@~620mm)

HOSE CLAMP

For fuel filter, No.

31

Fig.

1

FUEL

TANK

BODY

and

GENERATOR PARTS

el

5

14

for

Nu

FILTER

(NO.31)

Interchangeability

358-61102-01

..

1

.

I

1

IExecution

!

Part Number

IQty

:

.;

358-6110101 1

;

358-65401 -1

3

1

073-20032-20

i

1

i

35865701-03\ 1

:

383-65201 -03 1

358-65201 -1

3

1

064-20074-00i 1

!

064-20046-30

1

00431040-60

1

I

004-31 061

40

2

003-71060-00 2

085-10400-00 1

056-1 0800-20 2

I

056-10800-20

I

4

I

!

1

Description Part Number

21

FUEL FILTER, complete

064-1 3600-20

Includes items

12

and

13

31

FUEL FILTER

32

RUBBER PIPE

(4.5@x9@x220mrn)

358-62801 -01

085-1

4500-00

I

lntercl

[l'ty

-

1

ral ngeabilitv

Execution

When ordering

parts;

Always give the Model, Specification and Serial Number of Generator.

-1

-

Fig.

2-1

CONTROL

PANEL

BODY

and

GENERATOR PARTS

-

3ef

40.

'1

-

'1

1

4

-

lntercl

Description

Q'Q

Part Number

CONTROL PANEL. complete

I

38340601 -01

I

1

(Mark..

.

X)

Includes items 1 thru 61

:

For 50/60Hz-llOV

(Mark..

.

W)

i

CONTROL PANEL, complete 38340602-01

1

I

Includes items 1 thru 61

For 60Hz-120V

CONTROL PANEL, complete

(Mark..

.

Y)

Includes items 1 thru 61

For 50/60Hz-220V. 240V

CONTROL PANEL, complete

Includes items 1 thru 72

(Mark..

.

X)

For

oil

sensor, 50/60Hz-110\

(Mark..

.

W)

Includes

items

1 thru 72

For oil sensor, 60Hz-120V

CONTROL PANEL, complete

(Mark..

.

Y)

Includes items 1 thru 72

For oil sensor,

CONTROL PANEL, complete

50/60H~-220V, 240V

PAN EL

AC RECEPTACLE

For 110V. 12OV

(125V-15A)

3834060301.

1

38340701 -01

I

1

!

I

38340703-01

1

I

3834060008

I

1

3834061 0-08 1

I

t

!E

j

I

!

i

I

!

I

lgeability

ixecution

-

I

ef

lo.

4

-

6

12

17

20

21

22

25

26

27

28

-

32

1

~~~ ~

Description

AC RECEPTACLE

For 220V. 240V

ASSEMBW

(250V-15A)

SCREW and WASHER

TERMINAL BOLT

Includes items 14 thru 16

(Color: BLACK)

TERMINAL BOLT

Includes items 14 thru 16

(Color: RED)

CIRCUIT BREAKER

(10A)

For DC

CIRCUIT BREAKER

(4A)

For 50/60Hz-llOV

For WHz-120V

For 50/60Hz-220V. 240V

CIRCUIT BREAKER

(3.5A)

CIRCUIT BREAKER

(2A)

CAP

CLAMP

TAPPING SCREW

For oil sensor

TAPPING SCREW

SCREW and WASHER

ASSEMBLY

Part Number

3834061 1-08

138-70251 -08

35840608-08

3584060748

38340633-08

38340632-08

38340631 -08

38340630-08

383-40750-08

35840655-08

35840660-08

35840669-08

138-70251 -08

,-.

Interchangeability

1

-

l'ty

-

1

2

1

2

3

4

1

-

ixecution

,n\

..

When ordering

pans;

Always give

the

Model, Specification and Serial Number

of

Generator.

-2-

Fig.

2-1

CONTROL

PANEL

BODY

and

GENERATOR

PARTS

L

3ef

do.

j

Description

For 110V. l20V

For 220V. 240V

33 TAPPING SCREW

34'

LAMP

32

VOLT

METER

34

37

38

43

44

45

46

47

48

49

For 110V. 120V

For 220V. 240V

CAP (Color: GREEN)

CAP (Color. BLACK)

CAP (Color: CLEAR)

KNOB

COVER

WASHER

CLIP

LEVER

WIRE BAND

LAMP

For

oil

sensor

lntercl har rgeability

Part Number ;Qty

3584064308 1

38340751-O8! 1

58340640081 1

3834064508 1

I

35841

I

3308

1

3584064408; 1

3584065948

i

1

35840653081

1

3584065808: 1

3834075208 1

35840687081 1

056-30000-20. 2

'50 WIRE HARNESS

I

38340650081 1

51 CONNECTOR

1

Includes item 51

I

1

j

358-2102108i 1

,

I

!xecution

L

3ef

SO.

Description

60

WIRE 12, complete 61

WIRE 1 1, complete

'70

WIRE HARNESS, complete

Includes items 71 and 72

For

oil

sensor

For 50/60Hz-llOV

For 50l6OHz-220V

'

For 50160Hz-240V

75

LABEL, HZ-V

75; LABEL, HZ-V

I

75 LABEL, HZ-V

I

For 60Hz-120V

Interchangeability

35841 131 08

35841 132-08

383-9530203

383-9530303

3834530503

358-9531 303

80'

CHOKE WIRE, complete

'

3834510141

I

i

I

i

!

r

Execution

I

When ordering parts; Always

give

the Model, Specification and Serial Number of Generator.

,

-3-

Fig.

2-2

CONTROL PANEL (SPECIAL RECEPTACLE)

BODY

and

GENERATOR

PARTS

1

!

I

!

WllH

OIL

SENSOR

I

Interchangeability

lef

Description

lo.

Execution

1

Part Number

iQ'tyl

I

;!

I

I1

Interchangeability

c

-

tef

SO.

'1

-

'1

Description

I

Part Number iQ'ty

I

il

t

i

I

j

I!

I-

!!

..

'i

1;

:Execution

1

I

!

i

'1

CONTROL PANEL. complete

I

3834075141 1

Includes items 1 thru 72

I

220V. 240V. (England, BF)

For oil sensor, 50/60Hz-

I

'1

CONTROL PANEL, complete

,

3834075241

j

1

!

CONTROL PANEL, complete

:

3834061 141

Includes

items

1 thru

64

j

For 50160Hz-220V. 240V.

,

(Germany)

CONTROL PANEL, complete

.

3834065041 1

Includes items 1 thru

64

i

For 50/60Hz-240V,

I

1

(Australia)

CONTROL PANEL, comDlete

j

3834065141

i

1

I

..

j

Includes items

1

thru 72

i

For oil sensor, 50/60Hz-

:

220V. (Switzerland)

I

CONTROL PANEL,

complete

i

3834071041

i

Includes items 1 thru 72

i

For oil sensor, 50/60Hz-

I

Includes items 1 thru 64

For 50160Hz-220V.240V.

(England, BF)

'1

1

2

-

i

3834065241

;

1

I

220V. (France)

For oil sensor, 50/60Hz-

Includes items 1 thru 72

1

lOV, (England, BS4343)

i

PANEL

1

38340601 48

For Germany

PANEL

I

38340603-08

For France

!

PANEL

For Australia, England and

i

38340602-08

Switzerland

i

For Australia

For England (BF)

For Switzerland

CONTROL PANEL, complete

3834075341

PLATE

i

358-40670-08

PLATE 135840679.08

PLATE

j

3584067448

'1

;

CONTROL PANEL, complete

i

Includes items 1 thru

64

'

For 50160Hz-220V.

I

(Switzerland)

'1

CONTROL PANEL, complete

i

Includes items 1 thru

64

i

For 50/60Hz920V. (France)

!

1

I

3834061041

'

1

I

3834065341 1

1

CONTROL PANEL, complete

Includes items 1 thru

64

For 50/60Hz-llOV,

(England, BS4343)

'1

CONTROL PANEL, complete

j

Includes items 1 thru 72

i

220V. 240V, (Germany)

;

For oil sensor, 50/60Hz-

I

Includes items 1 thru 72

'

For oil sensor, 50/60Hz-

;

I:

240V, (Australia)

CONTROL PANEL, complete

i

3834075041

I

1

I

.-.

I!

i

r

When ordering parts: Always

give

the Model, Specification and

Serial

Number

of

Generator.

-4

-

Fig.

2-2

CONTROL PANEL (SPECIAL RECEPTACLE)

BODY

and

GENERATOR PARTS

-

3ef

40.

2

-

3

4

5

6

Interchangeability

Description

I

Part Number JO'ty

1

i

Execution

!.

PLATE

:

3584068408: 1

j

SCREW

AC RECEPTACLE

i

3584061408 1

'

For England (684343)

.

..

:

mi

.I

I

358-406680a: 4

i

..

For Germany

AC RECEPTACLE

For Australia

AC RECEPTACLE

For England (BF)

AC RECEPTACLE

For Switzerland

AC RECEPTACLE

For France

For England (684343)

For Australia

For Germany

For Australia

AC RECEPTACLE

BRACKET

SCREW

For England (BF) and

Switzerland

SCREW

For France

i

!

SCREW

j

35840685081 4

'

For England (BS4343)

,

i

11

1

I

WlTH

OIL

SENSOR

I

Interchangeability

Description

I

Part Number

lQfyl

i

Execution

I

9ef

i

uo.

I

IF

Switzerland

or England (BFIand

7' NUT

I

For Germany and France

7! NUT

!

For England (BS4343)

7

SCREW

For Australia

Includes items 13 thru 16

'12 TERMINAL BOLT

!

(Color: BLACK)

'171

!

20:

TERMINAL BOLT

and 18 (Color: RED)

Includes items 14 thru 16

CIRCUIT BREAKER (10A)

CIRCUIT BREAKER

(2A)

For 50160Hz-220V. 240V

21

I

CIRCUIT BREAKER

(4A)

22 CAP

25 CLAMP

26; TAPPING SCREW

26: TAPPING SCREW

i

For oii sensor

27' TAPPING SCREW

30; MICRO SWITCH

I

For 50160Hz-11OV

i

3584060808

3584060748

3834063348

3834063008

38340632-08

383-40750-08

35840655-08

01500400-31

35840669-

35~0643ua

1;

'

!I

..

When ordering parts: Always give the Model,

Specification

and Serial Number

of

Generator.

-5-

Fig.

3-1

GENERATOR

(For

50/60

Hz)

BODY

and

GENERATOR

PARTS

-

3ef

uo.

*1

2

'3

-

'3

5

6

7

8

9

10

11

20

21

22

-

21

8

Interchangeability

Description

!

I

Pan Number

IQ'ty

1

Execution

I

I,

ROTOR, complete

Includes item 2

BALL BEARING

STATOR, complete

Includes items 4 thru 22

For

110V

Includes items 4 thru 22

For

220V

Includes items 4 thru 22

For

240V

CONDENSER

BAND

SCREW

RECTIFIER, complete

CLAMP

CONNECTOR

BOLT and WASHER

BOLTand WASHER

WIRE BAND

STATOR, complete

ASSEMBLY

.383-2116141

i

1

I

i

358-21015-08! 1

..

!

i

!

!I

'

383-2125141.: 1

I

i

I

383-21651 41

I

1

383-2185141 1

I

1

383-21

00048

1

'

383-2105248 1

383-2105148,

I

2

i

358-2100648

1

i

383-2105048 2

i

383-2103048 2

,

!

358-21020U8i 1

1

01 34080030

1

j

0134060080/ 3

I

056-30000-20\

1

j

..

Interchangeability

I

Execution

-8-

Fig.

3-2

GENERATOR

(For

60

Hz)

BODY

and

GENERATOR

PARTS

-

3ef

40.

-1

-

2

-3

5

6

7

8

9

11

20

21

22

!

22

\ \

8

Interchangeability

I

nterch;

CONDENSER

BAND

SCREW

RECTIFIER,complete

CLAMP

CONNECTOR

BOLT and WASHER

ASSEMBLY

WIRE BAND

2

Part Number Q'ty

ROTOR complete

383-21 161 01

1

BALL BEARING

:

358-21015481

1

STATOR, complete

'

383-2235101 1

Includes item

2

Includes.items

4

thru

22

i

For

120V

!

383-21 051

08

2

358-21 00648

1

383-21 05048 2

358-21 020-08 1

01 340800-90

1

01

30060080 3

056-30000-20

1

Description

i

..

i:

:

.I

I

T

Part Number

IQ'tr

I

./

angeability

i

I

When ordering parts;

Always

give the Model, Specification and Serial Number of Generaror.

-9-

.~

BODY

and

GENERATOR PARTS

Fig.

4

COVER

n

37

Interchangeability

-

lef

lo.

18

20

-

20

21

22

27

f

I

!

I

!

i

-

L’ti

1

-

1

2

1

8

1

-

~

Part Number

383-9190743

383-9190943

38351 10241

383-5110141

383-55301 43

383-55501 43

383-91 70343

383-9170543

358-9530443

ixecution

qef

1

uo.

I

Description

Part Number Description

!

Executton

j

!

I

1

!

FRONT

COVER,

complete

:

(Color: WHITE)

358-53001 -31

358-53002-31

383-91 70443

383-5060241

383-50601 41

383-5070241

383-50701

41

383-551 01

43

383-55601

43

LABEL,

spec.

For 60Hz-120V

1

2

10

15

16

17

18

FRONT COVER, complete

(Color: BLACK)

LABEL, trade mark

REAR COVER, complete

(Color: WHITE)

For 50160Hz

(Color: BLACK)

(Color: WHITE)

For 60Hz

(Color: BLACK)

For 60Hz

REAR COVER, complete

PLUG COVER

COVER,

Hz

selector

For 50160Hz

LABEL, 50160Hz

For 50160Hr

LABEL, spec.

For 50/60Hz-llOV

LABEL, spec.

For 50160Hz-220V

LABEL, spec.

SIDE COVER

(R),

complete

For 50/60Hz-220V, (France)

Includes item 21

(Color: RED)

Includes item 21

(Color: YELLOW)

SIDE COVER

(R),

complete

SPONGE

(R)

SEAL, exhaust

LABEL, trade mark

For France

28 LABEL, spark arrester

For U.S.A.

30

[

SIDE

COVER

(L),

complete

i

(Color: RED)

Includes item 31

358-53401 -31

I

358-53402-31

383-5530243

01 140600-60

,358-55201 43

‘

358-30601 -51

30 SIDE COVER

(LI,

complete

Includes item 31

(Color: YELLOW)

!

31

’

SPONGE

(L)

37

38

FLANGE BOLT

40 BASE PLATE, complete

FLANGE SCREW

I

18

i

LABEL, spec.

I

For 50160Hz-240V

:

I!

When ordering parts; Always give the Model, Specificatlon and Serial Number

of

Generator.

-

10

-

..

Fig.

4

COVER

BODY

and

GENERATOR PARTS

i

Description Part Number

41

42

43

44

45

48

49

50

51

52

53

54

MOUNT (A), complete

BOLT

and

WASHER

ASSEMBLY

BOLT

and

WASHER

ASSEMBLY

MOUNT (8). complete

SCREW and WASHER

ASSEMBLY

SEAL 1, base

SEAL

2,

base

ACCESSORY TOOL

KIT

EARTH WIRE, complete

BOLT

SCREW, pan head

CROWN NUT

358-301 01 -1

1

001 -1 4061 -20

001 -1 6051

-00

!

358-30201-01

i

004-35051

-00

i

383-36101 -03

!

383-361 02-03

i

358-90301 -1

0

358-35102-01

001 -65061 -20

004-31

06080

00243060-01

Interct qeability

Fxecution

3ef

i

-

Description

I

i

1

I

i

L

I

Part Number

Interchangeability

I

l’ty

Execution

!

When ordering parts: Always give

the

Model, Specification and Serial Number

of

Generator.

-

11

-

Fig.

5-1

ENGINE

PARTS

12

',

-

3ef

40.

'1

2

3

4

5

6

7

8

9

'10

-

12

13

14

15

16

17

18

19

20

21

-

10

16

Description

CRANKCASE, complete

Includes items 2 thru 7

VALVE GUIDE, over size

STUD

DOWEL PIN

BALL BEARING (66-6203)

PLUG, rubber

OIL GAUGE

GASKET

MAIN BEARING COVER,

complete

Includes items 11 thru 14

BALL BEARING (888004)

OIL SEAL

DOWEL PIN

GASKET, bearing cover

BOLT and WASHER

(TB-20&32&6mrn)

ASSEMBLY

CYLINDER HEAD

GASKET, complete, head

FLANGE BOLT

SPARK PLUG (NGK-BMR4A)

TAPPET COVER, complete

5

CRANKCASE

194

20

15

i

\

Interchangeability

230-1 0201 -1 1

i

1

230-1420243 2

010-5060160 2

01050601 -70. 2

031 40600-10

1

2

06041 700-30 1

230-1710143 1

23083601 43 1

021 -31 600-1

0

1

230-1 1201 -21 1

06042001

40

1

04442000-70 1

031 40600-1

0

2

230-1 6001

43

1

001 -1 306260 5

230-1 31 01 43 1

230-1 5001 41 1

01 1406Do-90 7

06541403ao 1

230-14301 41 1

ixecution

ief

lo.

22

23

24

25

26

27

28

29

30

31

32

-

Description

RUBBER PIPE

GASKET, tappet cover

BREATHER PLATE, complete

GASKET, breather plate

FLANGE BOLT

GASKET, insulator

INSULATOR

GASKET 2, insulator

NUT

SPRING WASHER

GASKET, complete,

muffler cover

GASKET SET

Includes items 9, 15,18,23,

25,27,29,32,

Muffler-12

and Air Cleaner-7

(89x1 1@~48mrn)

22

n...

Interchangeabili?

Pan Number

D85-1080040

230-1 600643

230-14401 41

230-1 600743

Dl

100600-20

230-35901 43

230-32901 43

230-3590243

002-1 706040

003-2006040

230-35202-01

2309900247

-

I'ty

1

-

1

2

1

2

1

Ixecution

/

When ordering

parts;

Always give the Model, Specification and Serial Number of Generator.

-

12

-

Fig.

5-2

CRANKCASE

(with

01

L

SENSOR)

ENGINE

PARTS

22

16

lgeability

lntercl har lntercl

har

lgeability

I

-

Ref

uo.

‘1

-

2

3

4

5

6

7

8

9

*10

12

13

14

15

16

17

18

19

.20

21

-

I’w

1

-

2

1

2

1

5

1

7

1

-

3ef

SO.

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

-

41

-

Ytr

-

1

2

1

2

1

2

1

2

1

-

Description

ixecution Part

Number

Part

Number

230-1 020201

230-1420203

010-50601

-60

01060601-70

031 00600-1

0

06001 700-30

230-1 71 01 03

230-6360103

02151600-10

230-1 1201 -21

06002001

00

04402000-70

031 00600-1

0

230-1600103

001 -1 3062-50

230-1 31 01 03

230-1 5001 41

01 100600-90

0650140380

230-14301 01

Description

RUBBER PIPE

GASKET,

tappet cover

BREATHER PLATE,

complete

GASKET,

breather plate

FLANGE BOLT

GASKET,

insulator

INSULATOR

GASKET

2,

insulator

NUT

SPRING WASHER

GASKET,

complete,

01

L

SENSOR,

complete

SENSOR RETAINER

CONTROLLER UNIT

BRACKET,

complete

BOLT

and

WASHER

SCREW

and

WASHER

CLAMP

SCREW

and

WASHER

(8&ll b48mm)

muffler cover

ASSEMBLY

CLAMP

CRANKCASE,

complete

Includes items

2

thru

7

VALVE GUIDE,

over size

STUD

DOWEL PIN

BALL BEARING

(BB-6203)

PLUG,

rubber

01

L

GAUGE

GASKET

MAIN BEARING COVER,

complete

Includes items

11

thru

14

BALL BEARING (88-6004)

085-1

080000

230-1 6006-03

230-1440101

230-1 600703

01 100600-20

230-35901 -03

230-32901 03

230-3590203

002-1 706040

003-2006000

230-3520201

230-76301-1 1

230-75801 03

230-76201 -02

230-78201 01

001 -1 1061 -20

OIL

SEAL

(TB-20&32@~6mm)

DOWEL PIN

GASKET,

bearing cover

BOLT

and

WASHER

ASSEMBLY

004-36061

60

CYLINDER HEAD

GASKET,

complete, head

FLANGE BOLT

SPARK PLUG (NGK-BMR4A)

TAPPET COVER,

complete

056-6000250

004-35061

00

226-751 01

03

When ordering

parts;

Always

give the

Model.

Specification and Serial

Number

of Generator.

-

13

-

~ ~~

.

ENGINE

PARTS

Fig.

5-2

CRANKCASE

(with

01

L

SENSOR)

-

?ef

lo.

-

I

16

Interchangeability

Description

I

Part Number luty

j

i

I

Execution

I

..

GASKET SET 230-9900247

j

1

Includes items 9,15,18,23,

,

25,27,29,32

Muffler-12

i

and Air Cleaner-7

i

I

!

L

lef

I

lo.

:

Description

I I

j

Part Number

IQ't)

I

I"

Execution

1

When ordering parts; Always give the Model, Specification and Serial Number of Generator.

-

14

-

c

-

9ef

UO.

-1

-

3

4

5

'6

10

11

12

13

14

'1

5

16

Fig,

6.

CRANKSHAFT, PISTON

and

CAMSHAFT

..

Interchangeability

Description

I

Part Number IQ'tyi

i

IExecution

No.

Ref

18

CRANKSHAFT, complete

'

230-20301-01

1

I

'

Includes item

2

I

::

14

..

SPACER, t=0.8

j

023-0200140

1

i

!

SPACER,

x=l.2

:

023O2001-20

1

'

WOODRUFF

KEY

.00532042-01

1

I

CAMSHAFT

i

230-31801431

1

i

!

GOVERNOR GEAR, complete

i

23045003-01

1

j

Includes

items 7

and

8

I

!i

GOVERNOR SLEEVE

I

'

20541901-03!

1

I

i

PISTON RING SET, standard

I

230-23501-07

/

1

PISTON RING SET, over size

i

230-23502-07

j

1

0.25mm

PISTON RING SET, over

size

230-2350347

1

0.50mm

:i

PISTON, standard

'

230-2340143

I

1

PISTON, over

size

0.25mm

i

230-23402-03

i

1

..

PISTON, over size

0.50mm 1230-2340343

PISTON PIN

CLIP

20

21

22

.-

r

t

0

ENGINE

PARTS

Interchangeability

Description

Part Number

IQ'tv

INTAKE VALVE

230-33401 -03

i

1

.I

EXHAUST VALVE

I

230-33501 43

VALVE SPRING

I

230-33601 -03

SPRING RETAINER

i

230-33701 -03

TAPPET

j

230-33301 -03

i

I

i

I

i

CONNECTING

ROD

,230-2250140

I

1

:

j

i

ASSEMBLY

I

ROD LOCK WASHER

Includes items

16

and

17

j

!

I

!

230-2320143

I

1

!

I

;

17

BOLT, connecting rod

i

230-23001-03

'

2

!

j

i

I

il

I

(TExeurrlon

j

When ordering parts; Always give

the

Model, Specification and Serial Number

of

Generator.

-

15

-

~~ ~~~ ~~~~

~

-

..

ENGINE

PARTS

Fig.

7-1

GOVERNOR

(For

50/60

Hz)

23

16

3

Interchangeability

Description

I

Part Number /O?y

!

I

Execution

Interchangeability

Part Number

iQ'tyl

1

Execution

I

lef

i

Description

lo.

I

1

,

GOVERNOR LEVER,

!

'2304230141

1

!

2;

NUT

-

~01880600-20!

1

i

I

..

!I

i

complete

I

..

23

BOLT and WASHER

;

ASSEMBLY

Dol-10061-20 2

!

.

:,

i

BOLT and WASHER

]001-14062-501

1

I

GOVERNOR SHAFT

I23042201 43

I

1

GOVERNORROD

!2304270141

1

I

ASSEMBLY

1

CLIP

!

003-13050430 2

:

1!

i

I

1

3

4

5

6

7

9

10

11

12

13

14

15

16

17

18

19

20

21

22

-

ROD

SPRING

i

23042801

41

j

CLIP

j

056-50300-10

:

GOVERNOR SPRING

j

2304250541

i

CONTROL BRACKET UNIT

,2304600242

CONTROL LEVER

1

i 2304340343

CONTROL LEVER

2

!

23043404433

CAM, switch

!

2304390243

i!

!I

II

..

KNOB, Hz selector

SPRING, lever

WASHER

MICRO SWITCH

SCREW and WASHER

ASSEMBLY

SPRING, adjust

SCREW,

pan

head

SCREW, pan head

j23043903-03

1

;

:

:2304900541

1

i

003-10040430

1

i

I

!.

.

..

23049006431 2

!

ni

004-3104140

i

1

When ordering Parts; Always give the Model, Specification

and

Serial Number of Generator.

-

16

-

Fig.

7-2

GOVERNOR

(For

60

Hz)

1

2

3

4

5

6

7

9

10

11

12

13

14

-

3

Interchangeability

qef

I

40.

;

Description

I

Part Number

lClrty.

I

Execution

I

I,

GOVERNOR LEVER,

complete

NUT

BOLT and WASHER

ASSEMBLY

GOVERNOR SHAFT

CLIP

GOVERNOR

ROD

ROD SPRING

CLIP

GOVERNOR SPRING

CONTROL BRACKET

ASSEMBLY

ADJUSTING

NUT,

complete

ADJUSTING SCREW,

complete

FLANGE BOLT

i

23042301-01

I

1

101860600-20!

1

:

1001-14062-50i

.

::

..

1

..

j

!

23042201 -03'

1

I

,

i

003-13050-00

i

2

'

23042701 -01

j

1

I

I.

!.

I

'

23049002-01

1

I

ENGINE

PARTS

Interchangeability

I.

When ordering

paris;

Always glve the Model, Specification and Serial Number of Generator

-

17

-

Fig.

8

MUFFLER

and

FRONT

HOUSING

ENGINE

PARTS

17

Interchangeability

Description

i

Part Number !Qty

:Execution

I

?ef

.

40.

19

1

BOLT and WASHER

!

001-1 7062-50 2

I

i

!

ASSEMBLY

I

:.

I

i

Interchangeability

Description

I

Part Number iQ'ty

1

I

i

Execution

7ef

I

30.

i

I

1

j

FRONT HOUSING

i

230-56002-03

2

i

CENTER

BAFFLE

'

230-5300243

3

i

HEAD COVER

UNIT

i

230-52801 -52

4

I

CYLINDER BAFFLE

230-5290143

5

'

SCREW and WASHER

1

004-3505140

I

,

ASSEMBLY

,214-79002-01

I

1

;

20 ;CLAMP

21 FLANGE BOLT

22

:

SPARK PLUG CAP

23

.

SPARK PLUG CAP

24 !CLAMP

25

.

SPARK ARRESTER, complete

For U.S.A.

26

!

TAPPING SCREW

I

For USA.

01 140600-20

065-50001

-00

230-75101 -1 3

230-75701 -03

230-36501 -1 1

015-20500-20

BOLT

and

WASHER

ASSEMBLY

1

001 -1306260

1

4

1

'

I.

6

7

8

9

10

11

12

13

14

16

17

18

-

BOLT

SPRING WASHER

MUFFLER COVER 1,

MUFFLER, complete

complete

-001-66065-50; 1

1

003-20060-00' 1

i

j

230-3421 3-03.

1

'

230-30502-01 1

1

..

ij

i

230-30602-01

I

1

230-3421403i

1

i

I

i;

230-35201-01

!

1

i

I/

004-3105080

i

4

002-19060-00

1

2

01 5-20500-1

0

1

7

230-75501-231 1

!

230-70301-1 1 1

:

i

MUFFLER, complete

MUFFLER COVER 2,

GASKET, complete, exhaust

For U.S.A.

complete

SCREW

.

NUT

TAPPl N G SCREW

GROMMET

IGNITION COIL, complete

L

When ordering parts; Always gwe

the

Model, Specification and Serial Number

of

Generator.

-

18

-

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