Trane PTEC-070 Operation & Maintenance Manual

Category
Split-system air conditioners
Type
Operation & Maintenance Manual

This manual is also suitable for

Operation
Maintenance
Packaged Terminal Air
Conditioner
PTEC-M-1A
Models PTEC and PTHC Units
PTEC-070 PTHC-070 (7,000 Btuh)
PTEC-090 PTHC-090 (9,000 Btuh)
PTEC-120 PTHC-120 (12,000 Btuh)
PTEC-150 PTHC-150 (15,000 Btuh)
Cooling/Electric Heat and Heat Pump Models with Standard or Remote
Controls
© 2002 American Standard Inc. All rights reserved. PTEC-M-1A
Warnings and
Cautions
NOTICE
Warnings and Cautions appear at appropriate sections throughout this manual.
Read these carefully.
WARNING - Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION - Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury. It may also be used to alert against unsafe practices.
CAUTION - Indicates a situation that may result in equipment or property-damage-only accidents.
3
Contents
PTEC-M-1A
General Information
Performance Data
Chassis Information
Maintenance
Refrigeration System
Component Tests
Control Board Characteristics and Diagnostics
Disassembly
Diagnostic Charts
Schematic Diagrams
4
9
12
20
22
33
37
41
48
53
PTEC-M-1A
4
General
Information
Literature Change History
PTEC-M-1 (September 1997)
Original issue of manual; specifically
intended for use by experienced
service technicians. Provides
operation and maintenance
procedures for PTEC and PTHC units
of “ C” and later designs. Unit
specifications, performance data and
typical wiring diagram(s) are also
included. (RS4200002 397)
Environmental Accountability
Policy
Trane urges that all HVAC servicers working
on Company equipment or any
manufacturers products, make every effort to
eliminate, if possible, or vigorously reduce
the emission of CFC, HCFC and HFC
refrigerants to the atmosphere resulting from
installation, operation, routine maintenance,
or major service on this equipment. Always
act in a responsible manner to conserve
refrigerants for continued usage even when
acceptable alternatives are available.
Recover and Recycle Refrigerants
Refrigerant used in centrifugal water chillers
should be recovered and/or recycled for
reuse, reprocessed (reclaimed), or properly
disposed of, whenever it is removed from the
equipment . Never release to atmosphere!
Always determine recycle or reclaim
requirements of the refrigerant before
beginning recovery procedure. Obtain a
chemical analysis of the refrigerant if
necessary. (Questions about recovered
refrigerant and acceptable refrigerant quality
standards are addressed in ARI Standard
700).
Refrigerant Handling and Safety
Consult manufacturers Material Safety Data
Sheets (MSDS) on refrigerants being handled
to understand health, safety, storage,
handling and disposal requirements. Use
approved containment vessels and refer to
appropriate safety standards. Comply with all
applicable transportation standards when
shipping refrigerant containers.
Service Equipment and Procedures
To minimize refrigerant emissions while
recovering the refrigerant , use recycling
equipment such as a Company recycle/
recovery system or equivalent. Use
equipment and methods which will pull the
lowest possible system vacuum while
recovering and condensing refrigerant.
Equipment capable of pulling a vacuum of
less than 1,000 microns (1.0 mm) of mercury
is recommended. Do not open the unit to
atmosphere for service work until the
refrigerant charge is fully removed/recovered.
When leak-testing with trace refrigerant and
nitrogen, use HCFC-22 (R-22) rather than CFC-
12 (R-12) or any other fully-halogenated
refrigerant . Be aware of any new leak test
methods which may eliminate refrigerants as
a trace gas. Evacuation prior to charging
should be done with a vacuum pump capable
of pulling a vacuum of 1,000 microns (1.0
mm) of mercury or less. The unit should
stand for 12 hours and the vacuum should
not rise above 2,500 microns (2.6 mm) of
mercury. A rise above 2,500 microns (2.5 mm)
of mercury indicates a leak test is required to
locate and repair any leaks. A leak test will be
required on any repaired area. Charge
refrigerant into the machine only when it is
determined that the machine does not leak or
contain moisture. Charge refrigerant into the
machine by weight. A proper charge is
required for efficient machine operation.
When charging is complete, purge or drain
charging lines into an approved refrigerant
container. Seal all used refrigerant containers
with approved closure devices to prevent
unused refrigerant from escaping to the
atmosphere. Take extra care to properly
maintain all service equipment directly
supporting refrigerant service work such as
gauges, hoses, vacuum pumps, and recycling
equipment . When cleaning system
components or parts, avoid using CFC-11 (R-
11) or CFC-113 (R-113). Use only
cleaning-solvents that do not have ozone
depletion factors. Properly dispose of used
materials. Refrigeration system cleanup
methods using filters and driers are preferred.
Maintain the purge unit on centrifugal water
chillers in proper working condition. An
improperly maintained purge unit can cause
significant refrigerant emissions to the
atmosphere. Consider replacing older
operational purge units with the new
Company Purifier Purge unit. Excessive purge
operation is an indication of possible
refrigerant leakage. Check for leaks when
excessive purge operation is observed.
Future Developments
Keep abreast of unit enhancements,
conversion refrigerants, compatible parts,
and manufacturers recommendations which
will reduce refrigerant emissions and increase
equipment operating efficiencies. Follow
specific manufacturers guidelines for
conversion of existing equipment . Use only
Company approved gaskets, O-rings, oil
filters, and other components on centrifugal
water chillers or CenTraVacs. In order to assist
in reducing power generation requirements,
always attempt to improve chiller equipment
performance with improved maintenance
operations which will help conserve energy
resources. Items to be considered include
tube cleanliness, proper water flows, correct
refrigerant charge, cooling tower
maintenance, and proper operation of
controls and features such as free cooling,
chilled water reset functions, and time of day
scheduling.
PTEC-M-1A (July 2002)
Product update. New control board
features.
5
PTEC-M-1A
General
Information
Model Number
All standard products are identified
by multiple-character model
numbers that precisely identifies a
particular type of unit. An
explanation of the alphanumeric
identification code used with
Packaged Terminal Air Conditioners
is provided below.
Use of the service model number
will enable the owner/operator,
installing contractors, and service
technicians to define the operation,
components and options of a
particular PTEC or PTHC unit.
Important! Be sure to refer to the
model number stamped on the unit
nameplate when ordering
replacement parts or requesting
service.
All product model and serial
nameplates carry an additional
number called the manufacturing
number. It is possible to have one or
more like products with the same
model number, but that a portion of
the parts would not be
interchangeable.
The manufacturing number has
been added to the product to assist
the service department in identifying
any given product. It is extremely
important when looking up service
repair parts in the parts list, or when
requesting service information, that
the manufacturing, model and serial
numbers be used to properly identify
the product.
Chassis Model Number
Breakdown
P T E C 090 1 G * C
1 2 3 4 567 8 9 10 11
Digits 1,2
Packaged Terminal Air Conditioner
Digit 3
Unit Type
E = Air Conditioner
H = Heat Pump
Digit 4
Development Sequence
C = Third Development
Digits 5,6,7
Unit Cooling Capacity
070 = 7,000 Btuh
090 = 9,000 Btuh
120 = 12,000 Btuh
150 = 15,000 Btuh
Digit 8
Main Power Supply
1 = 230-208/60/1
2 = 265/60/1
Digit 9
Electric Heating Capacity
O = None
C = 1.5 kW
E = 2.5 kW
G = 3.5/3.7 kW
J = 5.0 kW
Digit 10
Design Sequence
*C Design Sequence for 7, 9, 12K Btu
D Design Sequence for 15K Btu
Digit 11
Miscellaneous
A = Standard
B = PowerVent
C = Corrosion-Resistant Unit
D = Condensate Disposal Pump
F = Hydronic w/Power Vent and Door
G = Hydronic w/Power Door
H = Hydronic w/Manual Door
J = Power Door
K = Cond. Pump and Power Vent
L = Cond. Pump and Power Door
PTEC-M-1A
6
General
Information
Important Information
Pride and workmanship go into
every product to provide our
customers with quality products. It is
possible, however, that during its
lifetime a product may require
service. Products should be serviced
only by a qualified service technician
who is familiar with the safety
procedures required in the repair
and who is equipped with the proper
tools, parts, testing instruments and
the appropriate service manual.
7
PTEC-M-1A
General
Information
Unit Features
This unit has many features which
are different than those found on
conventional PTAC units. The
servicer must be familiar with these
features in order to properly service
the unit.
Automatic 3-minute compressor
lockout - After the compressor
cycles off, it will not restart for three
minutes.
Automatic 2nd stage electric heat -
If the room temperature falls to
4.0°F below the set point
temperature, the reverse cycle heat
is shut off and the electric heat is
turned on.
Automatic freeze protection -
Whenever power is supplied to the
unit, automatic freeze protection is
active. If the unit senses room
temperature below 40°F, the fan
motor and electric heat are turned
on.
Random restart delay -To help
eliminate power surges after a
power outage, the unit is equipped
with a two to four minute random
restart delay feature. Whenever the
unit is plugged in with the master
switch turned on and the mode
switch set in the cool or heat mode,
a random restart will occur. A
random restart condition can be
avoided by setting the mode
switch in the fan only or off
position before applying power to
the unit.
Fuse Holder - On all 265 volt units,
fuse holders are factory installed.
Check for blown fuse if unit does
not operate. The fuse holder is
located behind the front cabinet
under the control board.
Replacement fuses may be
purchased from your local TPC.
Front Mounting Holes -Two
mounting holes are provided to
give the owner the option of
securing the front to the chassis.
The mounting holes are located
behind the intake grille. The owner
must supply two 1/2 inch long #8
sheet metal screws per unit . The
two screws must be removed
before the front can be removed.
PTEC-M-1A
8
Unit Accessories
This unit is designed for through-
the-wall installation in new or
existing buildings. To complete the
installation of this PTAC, an
insulated wall sleeve and an outdoor
grille (either the stamped aluminum
grille or the architectural grille) are
required.
The chassis and the cabinet front are
shipped in one carton. Optional
accessories to complete a particular
installation are shown in Table 1.
Note: Consult sales literature for the
appropriate voltage and amperage
selections, if applicable. For
additional details and illustrations of
the accessories, refer to the catalog
or the particular installation manual.
General
Information
Table 1
Accessory
Wall Sleeve Kit Main Duct Kit
Heater Kit Subbase Kit
Architectural Grille Kit Extension Duct Kit
Hydronic Heat Kit Leveling Legs Kit
Stamped Grille Kit Wall Thermostat Kit
Power Vent Kit Hard Wire Kit
Deflector Grille Kit Drain Kit
Fuse Holder Kit Key Lock Kit
Power Switch Kit Filter Kit
Circuit Breaker Kit Remote Escutcheon Kit
Condensate Disposal Pump Kit Remote Temperature Sensor Kit
Water or Steam Valve Kit
9
PTEC-M-1A
Performance
Data
Table PD-1 — Cooling Performance — Air Conditioner with Electric Heat Models
Model Type Air Conditioner
Model No.
1 & 5
PTEC 07 PTEC 09 PTEC 12 PTEC 15
Voltage
3
208 230 265 208 230 265 208 230 265 208 230 265
Capacity (Btu)
6
7000 7100 7100 8900 9100 9100 11900 12000 12000 14000 14200 14200
Amps 3.0 2.8 2.3 3.8 3.7 3.0 5.0 4.1 4.3 6.3 6.3 5.9
Watts 600 610 610 785 805 805 1110 1120 1130 1480 1500 1500
EER 11.6 11.6 11.6 11.3 11.3 11.3 10.7 10.7 10.7 9.5 9.5 9.5
Unit without Electric Heater
Min. Circuit/Ampacity
2 & 4
4.0 4.0 3.6 5.1 5.1 4.4 6.4 6.4 5.7 8.8 8.8 7.7
cfm (cool, wet coil)
High 240 245 245 240 245 245 315 325 325 315 325 325
Low 205 220 220 205 220 220 229 250 250 220 250 250
cfm (dry coil)
High 260 265 265 260 265 265 335 345 345 335 345 345
Low 215 230 230 215 230 230 235 265 265 235 265 265
Ventilated Air, cfm (fan only) 65* 65* 65* 65* 65* 65* 70* 70* 70* 70** 70** 70**
Dehumidification (pints/hr.) 1.6 1.6 1.6 2.6 2.6 2.6 3.5 3.5 3.5 4.4 4.4 4.4
Net wt. (approximate lbs.) 90 90 90 95 95 95 105 105 105 110 110 110
Shipping wt. (approximate lbs.) 105 105 105 110 110 110 120 120 120 125 125 125
*Approximately 70 cfm with optional vent kit. Actual vent cfm performance will vary due to application and installation conditions.
**Approximately 95 cfm with optional power vent kit. Actual vent cfm performance will vary due to application and installation conditions.
Table PD-2 Cooling Performance Heat Pump with Electric Heat Models
Model Type Heat Pumps
Model No.
1 & 5
PTHC 07 PTHC 09 PTHC 12 PTHC 15
Voltage
3
208 230 265 208 230 265 208 230 265 208 230 265
Capacity(Btu)
6
7000 7100 7100 8800 9000 9000 11800 12000 12000 13800 14000 14000
Amps 3.0 2.8 2.3 3.8 3.5 3.0 5.0 4.6 4.3 6.9 6.3 5.9
Watts 610 615 615 785 805 805 1110 1120 1120 1485 1505 1505
EER 11.5 11.5 11.5 11.2 11.2 11.2 10.7 10.7 10.7 9.3 9.3 9.3
Unit without Electric Heater
Min Circuit/Ampacity
2 & 4
4.0 4.0 3.6 5.1 5.1 4.4 6.4 6.4 5.7 8.8 8.8 7.7
cfm (cool, wet coil)
High 240 245 245 240 245 245 315 325 325 315 325 325
Low 205 220 220 205 220 220 229 250 250 220 250 250
cfm (dry coil)
High 260 265 265 260 265 265 335 345 345 335 345 345
Low 215 230 230 215 230 230 235 265 265 235 265 265
Ventilated Air, cfm (fan only) 65* 65* 65* 65* 65* 65* 70* 70* 70* 70** 70** 70**
Dehumidification (pints/hr.) 1.6 1.6 1.6 2.6 2.6 2.6 3.5 3.5 3.5 4.4 4.4 4.4
Net wt. (approximate lbs.) 95 95 95 100 100 100 110 110 110 115 115 115
Shipping wt. (approximate lbs.) 110 110 110 115 115 115 125 125 125 130 130 130
*Approximately 70 cfm with optional vent kit. Actual vent cfm performance will vary due to application and installation conditions.
**Approximately 95 cfm with optional power vent kit. Actual vent cfm performance will vary due to application and installation conditions.
Notes:
1. All 265 volt models must use Tranes subbase or Tranes hard-wire junction box kit.
2. Minimum branch circuit ampacity ratings conform to the National Electric Code. However, local codes should apply.
3. Minimum voltage on 208/230 volt models is 197 volts; maximum is 253 volts. Minimum voltage on 265 volt models is 238.5 volts; maximum is 291.5 volts.
4. Overcurrent protection for all units without electric heaters is 15 amps. Overcurrent protection on 265 volt models must be cartridge-style time delay fuses (included and factory
installed on Trane chassis). Note: All heat pump units must have electric coils.
5. Minimum operating ambient = 45°F.
6. Certified in accordance with the Unitary Air-Conditioner Equipment certification program, which is based on ARI standard 310/380.
EER Energy Efficiency Ratio per American Refrigeration Institute (ARI) Test Procedures.
COP Coefficient of Performance per ARI Test Procedures.
PTEC-M-1A
10
Table PD-3 Heat Pump Reverse Cycle Heating Capacity (Btu)
Model No.
1
PTHC 07 PTHC 09 PTHC 12 PTHC 15
Voltage
3
208 230 265 208 230 265 208 230 265 208 230 265
Amps 3.0 2.6 2.2 3.6 3.2 2.6 5.1 4.5 3.9 6.3 5.7 5.4
Watts 550 570 570 730 740 740 1000 1020 1020 1355 1365 1365
Btuh
2
6200 6400 6400 8000 8100 8100 10600 10800 10800 13200 13300 13300
COP
2
3.3 3.3 3.3 3.2 3.2 3.2 3.1 3.1 3.1 2.9 2.9 2.9
CFM (Dry) 230 235 235 230 235 230 290 310 310 335 345 345
Heating
2
Btuh °F
Outdoor Ambient 62 7200 7400 7400 9600 9700 9700 12800 13000 13000 15700 15800 15800
57 6900 7100 7100 9100 9200 9200 12100 12300 12300 14900 15000 15000
52 6500 6700 6700 8500 8600 8600 11400 11600 11600 14100 14200 14200
Rating Point
2
47 6200 6400 6400 8000 8100 8100 10600 10800 10800 13200 13300 13300
42 5900 6100 6100 7500 7600 7600 9900 10100 10100 12400 12500 12500
37 5600 5800 5800 7000 7100 7100 9200 9400 9400 11600 11700 11700
32 5300 5500 5500 6500 6600 6600 8400 8600 8600 10700 10800 10800
27 5000 5200 5200 6000 6100 6100 7700 7900 7900 9900 10000 10000
24 4800 5000 5000 5700 5800 5800 7300 7500 7500 9400 9500 9500
Watts 62 585 600 600 790 800 800 1100 1120 1120 1455 1465 1465
Outdoor Ambient 57 580 595 595 780 790 790 1075 1090 1090 1430 1440 1440
52 560 575 575 755 765 765 1045 1060 1060 1395 1405 1405
Rating Point 47 555 570 570 730 740 740 1005 1020 1020 1355 1365 1365
42 535 560 560 710 720 720 970 985 985 1315 1325 1325
37 530 545 545 685 695 695 935 950 950 1275 1285 1285
32 520 535 535 670 680 680 885 900 900 1230 1240 1240
27 510 525 525 640 650 650 840 855 855 1180 1190 1190
24 505 520 520 620 630 630 815 830 830 1170 1180 1180
Notes:
1. All 265 volt models must use Tranes subbase or Tranes hard-wire junction box kit.
2. Heating capacity and efficiency is based on unit operation without condensate pump. Unit automatically switches to electric heat at 25°F outdoor coil temperature. Depending upon
relative humidity conditions, this will occur at approximately 35°F outdoor ambient temperature.
Performance
Data
11
PTEC-M-1A
Table PD-4 Electric Heat Capacity and Electrical Data (For PTEC and PTHC Models)***
Electric Nominal Heating Minimum Circuit Overcurrent
Heater No. Of Total Total Power
Voltage
2
Size (kW) Stages Btu 208 Btu 230 Btu 265 Watts
4
Amps Ampacity
1
Protection
3
Cord
208/230 2.0/2.5 1 6,800 8,500 2,080/2,580 10.2/11.5 14.2 15 6-15 P
208/230 2.9/3.5 1 9,900 12,000 2,980/3,580 14.5/15.8 19.6 20 6-20 P
208/230 4.1/5.0 ** 14,000 17,100 4,180/5,080 20.3/22.3 27.8 30 6-30 P
265 2.5 1 ——8,500 2,580 9.9 12.3 15 7-20 P
265 3.7 1 ——12,600 3,780 14.5 18.0 20 7-20 P
265 5.0 ** ——17,100 5,080 19.4 24.1 25 7-30 P
Notes:
1. Minimum branch circuit ampacity ratings conform to the National Electric Code. However, local codes should apply.
2. Minimum voltage on 208/230 volt models is 197 volts; maximum is 253 volts. Minimum voltage on 265 volt models is 238.5 volts; maximum is 291.5 volts.
3. Overcurrent protection for all units without electric heaters is 15 amps. Overcurrent protection on 265 volt models must be cartridge-style time delay fuses (included and factory
installed on Trane chassis).
4. Total watts for 7,000 and 9,000 Btu models; add 70 watts for size 12 and for size 15.
**PTEC/PTHC09 and 12 are two-stage; PTEC/PTHC15 is one-stage.
*** Note: All heat pumps must have electric coils.
Table PD-5 Power Receptacle Configurations
Voltage 208/230 265
Unit Supplied Plug
Amps 15 20 30 20 30
NEMA Rating 6-15P 6-20P 6-30P 7-20P 7-30P
Receptacle
Amps 20 20 30 20 30
NEMA Rating 6-20R 6-20R 6-30R 7-20R 7-30R
Notes:
1. All wiring, including receptacles, must be made in accordance with local electrical codes and regulations.
2. NEMA 6-15 and 6-20 plugs fit in NEMA 6-20 receptacles.
3. Receptacles shown for 208/230 applications are factory supplied with subbase, per local codes for wall mounted receptacles use or the corresponding NEMA receptacles.
4. Receptacles shown for 265 volt applications are factory supplied with subbase. Codes do not allow 265 volt units to mate with wall mounted receptacles. They may however be
hard-wired per Local Codes.
Performance
Data
PTEC-M-1A
12
Chassis
Information
WARNING!
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
Operating Instructions
Users Controls
Two rotary knobs controlling
temperature and operational mode
are located behind the control door
located to the top-right of the cabinet
front.
Thermostat Setting
Turning the thermostat control
clockwise will provide a cooler room
temperature; turning it
counterclockwise will provide a
warmer room temperature.
Adjusting the thermostat to the mid
setting (vertical) will set the room
temperature at approximately 75°F.
Mode Switch
The table below describes the unit
function corresponding to the
various mode switch settings.
Additional Control Inputs
The control inputs shown below
provide additional unit control and
features. To access these control in
puts, the cabinet front must be
removed (see Front Removal).
Furthermore, to access the remote
control, front desk control, and
remote temperature sensor input
connections, the terminal strip cover
must be removed as shown.
Control Board User Inputs
13
PTEC-M-1A
Chassis
Information
WARNING!
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
Master Switch
The master switch disconnects
power to all of the system
components. When this switch is in
the off position, the compressor, fan
motor, reversing valve, and electric
resistance heater will all be de-
energized.
Remote/ Standard Switch
The remote/standard switch is used
to change the control of the unit
from the standard on board controls
in the standard mode, to a remote
wall mounted thermostat in the
remote mode. For remote
thermostat operation refer to
Remote Operation section.
Fan Cycle Switch
The fan cycle switch sets the
operational mode of the fan. In the
ON position, the fan will run
continuously whenever the unit is in
the heat or cool mode. In the AUTO
position, the fan will cycle on and off
with the compressor or electric
heater when the unit is in the cool or
heat mode.
Remote Control Inputs
The C, R, GH, GL, W2, Y/W1 and B
terminals provide control inputs for a
remote wall mounted thermostat.
For remote control operation refer to
Remote Thermostat Operation
section.
Front Desk Control
The FD1 and FD2 terminals provide
control inputs for a front desk switch.
Shorting across these two terminals
will disable unit operation. The only
control function which will remain
active when these terminals are
shorted is freeze protection. Any
switch which will produce a short
circuit across these two terminals
can be used as a front desk switch.
The contact resistance of the switch,
when closed, must be less than 200
ohms for the front desk feature to
operate properly.
The following table shows the
maximum wire length and
corresponding gauge size for
installation of a front desk switch.
Maximum Wire Length
For Front Desk Switch
Wire Size Maximum Length
(AWG) Allowed
#24 400 ft
#22 600 ft
#20 900 ft
#18 1500 ft
#16 2000 ft
The figure below shows a wiring
schematic for connecting the front
desk switch to the unit.
Front Desk Switch Wiring Schematic
IMPORTANT NOTE: Do not apply 24VAC across these terminals. Applying
24VAC to these terminals will result in failure of the control board. Shorting
these terminals to any other terminals may also result in control board failure.
PTEC-M-1A
14
WARNING!
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
Temperature Limiter
The temperature limiting feature can
reduce energy costs by controlling
the maximum temperature available
in heating and the minimum
temperature available in cooling.
Temperature Limiting
The temperature limits are set by
configuring the DIP switch bank at
the lower right hand corner of the
control board to the proper settings.
These settings will depend on the
owner preference. Below is a table
showing the DIP switch settings and
their respective temperature limits.
To expose the DIP switch bank,
remove the front cabinet (see
Disassembly Instructions) and locate
the control board. The DIP switch
bank should be visible along with
the remote thermostat terminals
without having to remove anything
else.
Chassis
Information
Temperature Limit Switch Allocations
Cool Heat
Position (°F) (°C)
A 70-78 65-73
B 68-81 68-76
C 66-83 61-78
D 63-88 58-83
15
PTEC-M-1A
VENT CONTROL (Units Without
Power Vent or Power Door Kits
Installed)
The vent control allows fresh air to
be drawn into the conditioned area.
This fresh air can provide ventilation
when the blower is operating, but it
will increase the heating or cooling
load and operating costs.
To obtain access to the vent control,
remove the cabinet front (see
Disassembly Procedures) and locate
the vent control lever on the left side
of the chassis.
Rotate the vent control lever to either
open or close the damper.
Hydronic Heat Installations
To avoid the risk of freezing the
steam or water coil during
prolonged shutdown periods, the
vent door must be left closed when
the outdoor temperature might fall
below freezing or a power door kit
must be installed.
Air Discharge Grille
The discharge grille can be adjusted
to expel air at either a 15° or 40°
angle.
Vent Door Level Positions Discharge Grille Orientation Options
Chassis
Information
WARNING!
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
PTEC-M-1A
16
Chassis
Information
WARNING!
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
Use the following procedure to
change the angle of the discharge air
flow:
1. Remove the front cabinet (see
Front Removal).
2. Position the front so that the
backside is accessible.
3. Remove the four nuts which
secure the discharge air grille to
the cabinet front.
4. Rotate the grille 180° end-for-end.
5. Reinstall the nuts securing the
discharge air grille to the cabinet
front. Reinstall the cabinet front on
the unit.
Remote Thermostat Operation
To operate this unit with a remote
thermostat , the Standard/ Remote
switch shown below must be set to
the remote position. When in the
remote mode, the unit will only
respond to the thermostat inputs
(terminal strip positions GH, W2, Y/
W1 and B shown). The mode switch
and thermostat used for standard
operation will be automatically
overridden.
Notes:
1. In the remote mode, the 3-minute
compressor time delay, the
random restart feature and the
freeze protection feature are all
active. (See unit features.)
Control Board User Inputs
17
PTEC-M-1A
Chassis
Information
WARNING!
To avoid possible electrical shock,
personal injury or death, disconnect
the power before servicing.
Thermostat Location
This unit is designed to be operated
with a limited variety of remote wall
mounted Thermostats. For further
information on thermostats
approved for use with this unit,
contact your sales representative.
For best performance results, the
thermostat should be located
approximately five feet above the
floor on a vibration free, inside wall
in an area with good air circulation.
Do not
install the thermostat where
it may be affected by the following:
Dead spots behind doors, in
corners or under cabinets
Hot or cold drafts from air ducts
Radiant heat from the sun,
appliances, or fireplaces
Concealed pipes and chimneys.
Unheated (uncooled) areas behind
the thermostat , such as outside
walls
Consult the instruction sheet
packaged with the thermostat for
further details on mounting and
operation.
Remote Thermostat Operation
Approved thermostats vary slightly
in construction and, with few
exceptions, are operated similarly.
The following operational
description pertains to all of the non-
progammable approved
thermostats.
Please contact:
Trane Technical Service at
502-261-1260 for a list of approved
thermostats.
PTEC-M-1A
18
Chassis
Information
WARNING!
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
Wiring Schematic for
Remote Heat Pump
Wiring Schematic for
Straight Cool Unit
HEAT/ OFF/ COOL Switch
OFF - cooling and heating functions
are defeated.
HEAT - the selected room
temperature is maintained by
cycling either in the heat pump
mode or electric strip heat. A PTHC
unit is switched from the heat
pump mode to electric heat when
the outdoor coil temperature is
below 25°F (approximately), or
when the heat pump cannot keep
up with the heating load and a two
stage thermostat is used.
COOL - the selected room
temperature is maintained by
cycling the air conditioner.
Fan Switch
AUTO - the fan cycles with the
compressor or electric strip heat.
ON - the fan runs continuously
regardless of any other settings.
The table below summarizes the
thermostat input combinations and
the respective unit functions.
The following figures show wiring
schematics for heat pump and
straight cool units with electric
resistance heat, respectively. Remote
hydronic heat installations should be
wired similar as for a straight cooling
unit.
Note: A heat pump thermostat (no
W1 terminal) can be used for a
straight cooling units. Connect
thermostat to unit according to the
schematic for remote heat pumps.
1. For heat pump operation, a room
thermostat with a B (heating
changeover) terminal is required.
This will mean that some auto
changeover thermostats cannot
be used, as many of them either
do not have a B terminal, or
else energize the B terminal
continuously when in the auto
position.
2. The maximum power
consumption of any thermostat is
1.2 watts.
Unit Pump Electric Heat
Unit Thermostat Thermostat
Function Input Input
R Terminal to: R Terminal to:
OFF NONE NONE
Heat Stage 1 GL*, Y/W1, B
Gl*, Y/W1, B or
GL*, W2
Stage 2 GL*, W2 n/a
Cool GL*, Y/W GL*, Y/W1
*or GH depending on speed required.
19
PTEC-M-1A
Chassis
Information
WARNING!
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
The following table shows the
maximum wire length and
corresponding gage size for
installation of a remote thermostat .
Maximum Wire Length
For Front Desk Switch
Wire Size Maximum Length
(AWG) Allowed
#24 400 ft
#22 600 ft
#20 900 ft
#18 1500 ft
#16 2000 ft
Remote Temperature Sensing
With control functions remaining at
the unit, the remote temperature
sensing feature is a unique
accessory capable of providing
accurate sensing of room
temperature from a central location,
separate from the unit.
NOTE: Freeze protection
temperatures will be sensed by the
Remote Temperature Sensor and not
at the PTAC unit.
The remote temperature sensor is
connected to the unit using two low
voltage wires as shown. Refer to the
Installation Instructions supplied
with the Remote Temperature
Sensor kit f or further information.
The Remote/Standard Thermostat
Control switch must be in the
STANDARD position when using the
Remote Temperature Sensor kit.
Remote Temperature Sensor
Remote Temperature Sensor
PTEC-M-1A
20
Maintenance
WARNING!
Hazardous Voltage!
Disconnect all electric power,
including remote disconnects before
servicing. Follow proper lockout/
tagout procedures to ensure the
power can not be inadvertently
energized. Failure to disconnect
power before servicing could result
in death or serious injury.
Chassis
The chassis must be cleaned every
six months or more often as the
atmospheric conditions require. Use
pressure water and detergent to
clean the basepan, center partition
and coils. The use of harsh cleaning
materials may cause a deterioration
of the coil fins or endplates.
Compressor / Fan Motor
The compressor and fan motor are
hermetically sealed, permanently
lubricated and require no additional
oiling.
Cabinet Front
The cabinet front and discharge air
grille can be cleaned with a mild
soap or detergent. Under no
circumstances should hydrocarbon
based cleaners (e.g. acetone,
benzene, naphtha gasoline, etc.) be
used to clean the front or outdoor air
grilles. Use care when cleaning the
control area. Do not use an
excessively wet cleaning cloth.
Intake Air Filter
The intake air filter and vent door
filter are both constructed of durable
polypropylene. The air intake air
filter is snapped into the cabinet
front, and the intake air grille swings
out for easy access to the filter.
Before cleaning the intake filter, turn
the unit off by setting the mode
switch to the OFF position. Filter
should be cleaned as required.
The following procedure is used to
remove the intake filter:
1. Open the intake grille by grasping
the top intake louver.
Opening Intake Grille
2. Pull the intake grille open.
Intake Grille Open
3. Press down lightly on the thumb
tab at the top of the filter and
remove the filter.
Filter Removal
4. Clean filter with vacuum or with
running water.
Reverse this procedure to reinstall
the filter.
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Trane PTEC-070 Operation & Maintenance Manual

Category
Split-system air conditioners
Type
Operation & Maintenance Manual
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