BMW 65 12 2 183 731 Installation Instructions Manual

BMW
Brand
BMW
Model
65 12 2 183 731
Type
Installation Instructions Manual

This manual is also suitable for

01 29 2 221 219 5/2012© BMW AG, Munich (Z/Z) 1
Original BMW Accessories.
Installation Instructions.
5/2012
DVD Changer Retrofit
BMW 6 Series (F06, F
12, F
13)
These instructions are only valid for cars with SA 7SP (BMW Professional navigation system with
integrated Bluetooth mobile phone preparation) or with SA 609 (BMW Professional navigation
system).
Retrofit kit number
65 12 2 183 731 DVD changer retrofit kit
65 12 2 182 508 Video switch retrofit kit
Installation time
The installation time is 3.0 hours. If the video switch retrofit kit needs to be installed, the installation time will
increase by 1.5 hours. This may vary depending on the condition of the car and the equipment in it.
The installation time specified does not include the time spent on programming/coding. The calculation of the total
costs for the programming time must be factored into the calculation of retrofitting costs (no invoicing via warranty).
Important information
These installation instructions are primarily designed for use within the BMW dealership organisation and by
authorised BMW service companies.
In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with
the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, wiring diagrams, servicing manuals and work
instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety
regulations.
In the event of any installation or functional problems, restrict the troubleshooting session to about
0.5 hours for mechanical work or 1 hour for electrical work.
To avoid unnecessary extra work and/or costs, an inquiry is to be sent straight away to the technical parts support
via the After Sales Assistance Portal (ASAP).
Quote the following information:
- Chassis number,
- Retrofit kit part number,
- A detailed description of the problem,
-Any work already carried out.
Do not archive the hard copy of these installation instructions since daily updates are made via ASAP!
Pictograms
Denotes instructions that draw your attention to dangers.
Denotes instructions that draw your attention to special features.
Denotes the end of the instruction or warning text.
!
© BMW AG, Munich 01 29 2 221 219 (Z/Z)
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 2
Installation information
When routing fibre optic cables, make sure the bending radius is no less than 25 mm.
Refer to the instructions for handling fibre optic cables acc. to ISTA No. 61 00 ....
Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. Costs arising from this
will not be reimbursed by BMW AG.
Additional cables/lines that you install must be secured with cable ties.
If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.
All pictures show LHD cars; proceed accordingly on RHD cars.
After the installation work, the retrofit must be programmed/coded via the – Conversions – path.
The video switch retrofit kit must only be installed if input 3 on the radio receiver is occupied or in cars with RSE
(for the assignment of inputs on the radio receiver, see the section entitled "Information on pin assignment on the
radio receiver" at the end of these installation instructions). Special tools required
Ordering instructions
DVD changer B and the cable tie with holder I are not part of the retrofit kit and must be ordered separately (for part
numbers and instructions, see EPC).
If the video switch retrofit kit is installed, video switch AA must be ordered separately (for the part number and
instructions, see the EPC).
List of special equipment
The following special equipment must be taken into consideration when installing the retrofit kit:
SA 3AG Rear view camera
SA 6UK Night vision with person recognition
SA 5DL Surround view
SA 601 TV function
SA 609 Professional navigation system
SA 7SP Professional navigation system with integrated Bluetooth mobile phone preparation
Special tools required
00 9 317, Installation wedge
54 3 120, Support
Table of contents
Section Page
© BMW AG, Munich 301 29 2 221 219 5/2012 (Z/Z)
1 DVD changer parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Video switch parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 DVD changer retrofit cable connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Video switch connection diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Adapter cable connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 LHD DVD changer installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8 RHD DVD changer installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
9 Video switch installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10 Installing and connecting the video switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
11 Routing and connecting the DVD changer retrofit cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
12 Installing and connecting the DVD changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
13 Concluding work and programming/coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
14 DVD changer wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
15 Video switch wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
16 DVD changer/TV/camera adapter cable wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
17 Information on pin assignment on the radio receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 24
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 4
Legend
A
DVD changer retrofit cable
B
DVD changer (not supplied with the retrofit kit)
C
Mount
D
Screws (4 x)
E
Cable tie 200 x 3.6 mm (10 x)
F
Miniature connector
G
7.5 A fuse
H
Socket casing (SW 12-pin)
I
Cable tie with holder (not supplied with the retrofit kit)
J
5 A fuse (not required)
K
Cover (2 x)
A
E F G JH I
B C D
F12 0014 Z
1. DVD changer parts list
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 5
Legend
AA Video switch (not supplied with the retrofit kit)
AB Video switch retrofit cable
AC DVD changer adapter cable
AD SW 3-pin socket casing
AE TV adapter cable
AF RT/GE additional cable (not required)
AG Video switch power supply RT/SW additional cable (not required)
AH Hexagon nut M6
AI 5A fuse
AJ Miniature connector (2 x)
AK Cable tie (20 x)
AL 10 A fuse (not required)
AA
AB
AF AGAEADAC
AK
AJAI AL
AH
010 0080 Z
2. Video switch parts list
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 6
ISTA No.
Conduct a brief test
Move the soft top compartment lid to the service position (F12 cars only)
51 00 ...
Disconnect the negative pole of the battery
61 20 900
The following components must be removed first of all
Radio receiver
62 12 210
Glove box
51 16 366
Trim for the bottom right of the dashboard
51 45 184
Side footwell trim on right A pillar
51 43 075
Front right sill cover strip
51 47 000
Rear seat
52 24 005
Back rest for rear seat
52 24 010
Rear right side trim panel
51 43 002
Luggage compartment wheel arch trim, right
51 47 161
Loosen power distribution box, rear right
61 13 042
Only where the video switch is installed
Side footwell trim on the left A pillar
51 43 070
Pedal trim
51 45 184
Front left door sill cover strip
51 47 000
Rear left side trim
51 43 002
Luggage compartment wheel arch trim, left
51 47 151
3. Preparatory work
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 7
Item Designation Signal Cable colour/
Cross-section
Connection location in the car Abbreviation/Slot
A DVD changer retrofit cable --- --- --- ---
A1 Socket casing (SW 12-pin) --- --- To DVD changer B A23
A2 Eyelet Terminal
31L
BR
0.75 mm
2
To ground support point on A pillar bottom
right
Z10*6B
A3 Socket contact Terminal
30B
RT/GR
0.75 mm
2
To rear right power distribution box Z2*10B
PIN 9
A4 Socket contact 58G GR/RT
0.35 mm
2
To footwell module A58*1B
PIN 21
A5 Socket contact FBAS_+ BL
0.35 mm
2
Cars with free input 3 on the radio
receiver only
To r ad i o r e c e i v e r
Only cars with occupied input 3 on the
radio receiver or with RSE
To s o c ke t c a s i n g AD
A42*1B
PIN 21
PIN 1
A6 Socket contact FBAS_- WS
0.35 mm
2
Cars with free input 3 on the radio
receiver only
To r ad i o r e c e i v e r
Only cars with occupied input 3 on the
radio receiver or with RSE
To s o c ke t c a s i n g AD
A42*1B
PIN 24
PIN 2
A7 Socket contact FBAS_
shield
Shield
0.26 mm
2
Cars with free input 3 on the radio
receiver only
To r ad i o r e c e i v e r
Only cars with occupied input 3 on the
radio receiver or with RSE
To s o c ke t c a s i n g AD
A42*1B
PIN 23
PIN 3
A8 Fibre-optic cable MOST OR
1.0 mm
2
To radio receiver A42*2B
PIN 2
A9 Fibre-optic cable connector MOST GN
1.0 mm
2
To t h e r ad i o
receiversdisconnectedfibreopticcable'
A42*2B
A1
A8
A9
A2
A3
A4
A5
A6
A7
A
F01 0152 Z
4. DVD changer retrofit cable connection diagram
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 8
Item Designation Signal Cable colour/
Cross-section
Connection location in the car Abbreviation/Slot
AB Video switch retrofit cable --- --- --- ---
AB1 SW 54-pin socket casing --- --- To video switch AA A40*1B
AB2 Cable open CAN_H OR/GN
0.35 mm
2
To the same colour on the radio plug using
miniature connector AJ
A42*1B
AB3 Cable open CAN_L GN
0.35 mm
2
To the same colour on the radio plug using
miniature connector AJ
A42*1B
AB4 Socket contact FBAS_+ BL
0.35 mm
2
To radio receiver A42*1B
PIN 18
AB5 Socket contact FBAS_- WS
0.35 mm
2
To radio receiver A42*1B
PIN 28
AB6 Socket contact FBAS_
shield
Shield
0.26 mm
2
To radio receiver A42*1B
PIN 27
AB7 Socket contact Terminal
30B
RT/SW
0.50 mm
2
To rear right fuse box Z2*10B
PIN 10
AB8 Ring eyelet M6 Terminal 31 BR
0.50 mm
2
To ground support point in the left luggage
compartment
Z10*12B
AB1
AB8
AB7
AB6
AB5
AB4
AB3
AB2
AB
F12 0018 Z
5. Video switch connection diagram
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 9
Item Designation Signal Cable colour/
Cross-section
Connection location in the car Abbreviation/Slot
AC DVD changer adapter cable
AC1 Socket contact FBAS_+ BL
0.35 mm
2
With branch AB1 to video switch AA A40*1B
PIN 3
AC2 Socket contact FBAS_- WS
0.35 mm
2
With branch AB1 to video switch AA A40*1B
PIN 21
AC3 Socket contact FBAS_
shield
Shield
0.26 mm
2
With branch AB1 to video switch AA A40*1B
PIN 39
AC4 SW 3-pin pin housing To socket casing AD
AE TV adapter cable Cars with TV only
AE1 Socket contact FBAS_+ RT
0.35 mm
2
With branch AB1 to video switch AA A40*1B
PIN 4
AE2 Socket contact FBAS_- WS
0.35 mm
2
With branch AB1 to video switch AA A40*1B
PIN 22
AE3 Socket contact FBAS_
shield
Shield
0.26 mm
2
With branch AB1 to video switch AA A40*1B
PIN 40
AE4 Socket contact FBAS_+ RT
0.35 mm
2
To TV module A25*1B
PIN 2
AE5 Socket contact FBAS_- WS
0.35 mm
2
To TV module A25*1B
PIN 8
AE6 Socket contact FBAS_
shield
Shield
0.26 mm
2
To TV module A25*1B
PIN 7
AE6
AE5
AE4
AE1
AE3
AE2
AC1
AC4
AC3
AC2
AC
AE
F01 0097 Z
6. Adapter cable connection diagram
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 10
7. LHD DVD changer installation and cabling diagram
A DVD changer retrofit cable
B DVD changer
1 Radio receiver, plug A42*1B, A42*2B
2 Footwell module, plug A58*1B
3 Ground support point bottom right A pillar Z10*6B
4 Rear right power distribution box, plug Z2*10B
2
A
4
1
B
3
F12 0015 Z
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 11
8. RHD DVD changer installation and cabling diagram
A DVD changer retrofit cable
B DVD changer
1 Radio receiver, plug A42*1B, A42*2B
2 Footwell module, plug A58*1B
3 Ground support point bottom left A pillar Z10*6B
4 Rear right power distribution box, plug Z2*10B
A
4
1
B
2
3
F12 0016 Z
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 12
9. Video switch installation and cabling diagram
Legend
AA Video switch
AB Video switch retrofit cable
AC DVD changer adapter cable
AE TV adapter cable
AG Power supply additional cable
1 Ground connection Z10*12B
2 TV module, plug A25*1B
3 Radio receiver, plug A42*1B
4 Rear right power distribution box, plug Z2*10B
4
3
1
2
AA
AB/AC
AE
F12 0017 Z
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 13
10. Installing and connecting the video switch
Screw-connect video switch AA using hexagon
screws AH.
Connect socket casing AB1 to video switch AA.
To cut down on the installation time, the cable
routing should be performed at the same time as the
cabling of the retrofit cables AC and AG.
Screw branch AB8 (M6 ring eyelet) to ground support
point Z10*12B.
If PINs 18/27/28 are already occupied, disconnect
the existing cables, insulate them and tie them
back.
Route branches AB2–AB6 to the radio receiver,
plug A42*1B.
Connect branches AB2–AB3 as follows using miniature
connector AJ to the cable of plug A42*1B, SW 40-pin
socket casing:
- Branch AB2, OR/GN cable, to the same colour on the
radio plug A42*1B using miniature connector AJ.
- Branch AB3, GN cable, to the same colour on the
radio plug A42*1B using miniature connector AJ.
010 0042 Z
AH
AA
AB1
010 0100 Z
AB8
Z10*12B
AB
AB4-AB6
A42*1B
F12 0027 Z
AB2-AB3
A42*1B
AJ
F12 0028 Z
10. Installing and connecting the video switch
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 14
Disconnect the following cables (1) from plug A42*1B
and connect them to socket casing AD:
- BL cable from PIN 21 to PIN 1
- WS cable from PIN 24 to PIN 2
- Shield from PIN 23 to PIN 3
Connect branch AC4 to socket casing AD.
Route DVD changer adapter cable AC to the video
switch.
Connect branches AC1–AC3 as follows to branch AB1:
- Branch AC1, BL cable, to PIN 3
- Branch AC2, WS cable, to PIN 21
- Branch AC3, shield, to PIN 39
Plug branch AB1 into the video switch.
Cars with TV module only
Connect branches AE1–AE3 as follows to plug AB1:
- Branch AE1, RT cable, to PIN 4
- Branch AE2, WS cable, to PIN 22
- Branch AE3, shield, to PIN 40
Plug branch AB1 into the video switch.
Disconnect, insulate and tie back the following cables
from plug A25*1B, SW 12+2-pin socket casing:
- BL cable from PIN 2
- WS cable from PIN 8
- Shield from PIN 7
Connect branches AE4–AE6 as follows to
plug A25*1B:
- Branch AE4, RT cable, to PIN 2
- Branch AE5, WS cable, to PIN 8
- Branch AE6, shield, to PIN 7
Connect plug A25*1B to TV module A25.
AC4
A42*1B
AD
AC
1
F12 0029 Z
010 0050 Z
AB1
AC1-AC3
010 0051 Z
AB1
AE1-AE3
A25
A25*1B AE4-AE6
F12 0022 Z
10. Installing and connecting the video switch
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 15
Route branch AB7 to the rear right power distribution
box.
Connect branch AB7 to PIN 10 of plug Z2*10B, SW 12-
pin socket casing.
Place fuse AI into slot F121 of the rear right fuse box (1).
AB7
Z2*10B
F120020 Z
AI
F121
1
F12 0021 Z
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 16
Make sure the minimum bending radius of the fibre
optic cable is no less than 25 mm.
Route the DVD changer retrofit cable as follows:
- Route branch A1 from behind through the glove
compartment
- Route branch A2 into the passenger footwell
- Route branch A3 along the right-hand side of the car
to the rear right power distribution box in the luggage
compartment
-Route branch A4 along the vehicle wiring harness into
the passenger footwell
Route branches A5–A9 to the radio slot.
Screw branch A2 to ground point Z10*6B in the
passenger footwell.
If PIN 21 is occupied, disconnect the socket contact
from branch A4 and connect it with miniature
connector F.
Route branches A4 to the footwell module A58.
Connect branch A4, GR/RT cable, to PIN 21 of
plug A58*1B, SW 26-pin socket casing.
Disconnect the outgoing fibre optic cable from fibre optic
cable housing A42*2B PIN 2 and connect branch A8.
Clip fibre optic cable housing A42*2B to plug A42*1B.
A4
A1
A2
A3
A5-A9
F12 0030 Z
A58*1B
A58
A4
F
F01 0161 Z
12
A42*1B
A8
A42*2B
A8
F01 0157 Z
11. Routing and connecting the DVD changer retrofit cable
11. Routing and connecting the DVD changer retrofit cable
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 17
Unlock the fibre optic cable connector (1) on branch A9
and connect the disconnected fibre optic cable (2).
Cars without video switch only
Should the required PINs on plug A42*1B be
occupied, a video switch will need to be installed.
Connect branches A5–A7 as follows to plug A42*1B,
SW 40-pin socket casing, on the radio receiver:
- Branch A5, BL cable, to PIN 21
- Branches A6, WS cable, to PIN 24
- Branches A7, shield, to PIN 23
Connect plug A42*1B to the radio receiver.
Cars with video switch only
Connect branches A5–A7 as follows to socket
casing AD, SW 3-pin:
- Branch A5, BL cable, to PIN 1
- Branches A6, WS cable, to PIN 2
- Branches A7, shield, to PIN 3
Connect branch AC4 to socket casing AD.
Route DVD changer adapter cable AC to the video
switch.
Connect branches AC1–AC3 as follows to video switch
plug A40*1B, SW 54-pin:
- Branch AC1, BL cable, to PIN 3
- Branch AC2, WS cable, to PIN 21
- Branch AC3, shield, to PIN 39
A9
A9
2
1
F01 0158 Z
A42*1B
A5-A7
F12 0031 Z
A5-A7
AC4
AD
AC
F12 0032 Z
F12 0025 Z
A40*1B
AC1-AC3
11. Routing and connecting the DVD changer retrofit cable
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 18
Fuses can fall out when plugs are connected to the
rear right power distribution box (1). Ensure that all
the fuses are replaced in their correct position. If
plug Z2*10B is not present, use socket casing H. If
PIN 9 on plug Z2*10B is already occupied, use PIN 9a.
Connect branch A3, RT/GR cable, to PIN 9 of
plug Z2*10B.
Place fuse J into slot F120 of the rear right fuse box (1).
H
A3
Z2*10B
0100075 Z
F120
1
J
F12 0023 Z
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 19
12. Installing and connecting the DVD changer
Remove the covers (1) and remove the oddments tray (2)
in the glove compartment (3). The screws present are
reused.
Screw holder C using screws D to DVD changer B.
Screw DVD changer B using existing screws (1) to the
glove compartment (2).
Clip covers K into place.
Connect branch A1 to DVD changer B.
Attach cable tie with holder I to glove compartment (1).
Secure retrofit cable A using cable tie with holder I.
Install the glove compartment.
2
11
3
F12 0033 Z
D
D
C
B
F12 0055 Z
65
LOAD
4321
K 1 1 K
B
2
F12 0034 Z
I
A
1
A1
F12 0024 Z
5/201201 29 2 221 219© BMW AG, Munich (Z/Z) 20
13. Concluding work and programming/coding
The retrofit system requires programming/coding.
- Connect the battery
- Carry out a vehicle test using the ISTA system and note or work through any entered error memory.
- Change in the ISTA/P car programming
- Select the "DVD changer" retrofit via the – Conversion – path and work through the created action plan
- If using ISTA/P, please note the instructions in the ISTA/P application documentation
- Carry out a DVD changer functional check
- Re-fit the car components as required
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BMW 65 12 2 183 731 Installation Instructions Manual

BMW
Brand
BMW
Model
65 12 2 183 731
Type
Installation Instructions Manual
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