VIAIR 10010 User guide

Brand: VIAIR

Model: 10010

Category: Air compressors

Type: User guide

IMPORTANT:

It is essential that you and any other operator of this

product read and understand the contents of this manual

before installing and using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

USER MANUAL

10010 – 100C Air Compressor (standard mounting bracket, CE Spec)

10014 – 100C Air Compressor (no leader hose or check valve, CE Spec)

10016 – 100C Air Compressor (with Omega Bracket, CE Spec)

100C Air Compressor Kit

IMPORTANT SAFETY INSTRUCTIONS

CAUTION - To reduce risk of electrical shock or electrocution:

- Donotdisassemble.Donotattemptrepairsormodications.Refertoqualiedservice

 agenciesforallserviceandrepairs.

- Donotusethisproductinorareawhereitcanfallorbepulledintowaterorotherliquid.

- Donotreachforthisproductifithasfallenintoliquid.

- Usethiscompressorwith12-voltDCsystemsonly.

- Thisproductshouldneverbeleftunattendedduringuse.

WARNING - To prevent injury:

- Neverallowchildrentooperatethiscompressor.Closesupervisionisnecessarywhenthis

compressor is being used near children.

- Thiscompressorwillbecomeveryhotduringandimmediatelyafteruse.Donottouchanypartof

this compressor with bare hands, other than the ON/OFF switch, during and immediately after use.

- Donotusethisproductnearamesorexplosivematerialsorwhereaerosolproductsarebeingused.

- Donotoperatethisproductwhereoxygenisbeingadministered.

- Do not pump anything other than atmospheric air.

- Neverusethisproductwhilesleepyordrowsy.

- Donotuseanytoolsorattachmentswithoutrstdeterminingmaximumairpressureforthat

tool or attachment.

- Neverpointanyairnozzleorairsprayertowardanotherpersonoranypartofthebody.

- ThisaircompressorisequippedwithAutomaticResetThermalProtector,andcanautomatically

 restartafterthethermalprotectorresets.Alwayscutoffpowersourcewhenthermalprotector

 becomesactivated.

- Wear safety glasses or goggles when operating this product.

- Useonlyinwellventilatedareas.

INSTALLATION

Pleasereadandfollowtheinstallationinstructionscarefullytoavoidinjuryordamagetothe

compressororyourvehicle.Eachofouraircompressorsandpartshavebeencarefullyproduced

andpackaged.Beforeyoubegininstallation,pleasefamiliarizeyourselfwithInstallationPartsList

(Fig. 1) of this manual.

Guidelines for Selecting Mounting Location:

The selection of proper mounting location for your air compressor will help ensure a long and

troublefreecompressorservicelife.Pleasepay close attention to the following guidelines:

1. Select a FLAT,UPRIGHTANDSECURE location where the compressor can be mounted.

2.Tomaximizeaircompressorperformance,locatecompressorasCLOSETOTHEBATTERY

 aspossiblesothatlengthofpositiveleadwirerequiredisataminimum.

3.ChoosemountinglocationthatisascoolaspossibleandAWAYFROMHEATSOURCES.

 Thecoolertheambienttemperaturethelesschancethecompressorwilloverheat.

4. This compressor is moisture & splash resistant, but NOTWATERPROOF. Do not mount

compressor in locations where the unit is likely to come in contact with water.

5. Select compressor mounting location where air line can be routed from compressor air inlet

 toremoteinletairlter.MakesureRemoteInletAirFilterislocatedinadrylocation,away

from water splashes.

6.Youwillalsowanttoselectcompressormountinglocationwheretheleaderhosebracketcan

be mounted to secure the leader hose. (NOTE: P/Ns 10014 & 10016 are not equipped with

a leader hose).

7. If it is necessary to mount the air compressor further away from the battery, such as inside

 yourvehicleorinthebedofyourpickup,useaminimum16AWGpositiveleadwirefor

remote installation. (See wire gauge reference chart)

8.Donotmountcompressornearareaswhereammableliquidsarestored.

9.Usethreadsealantforproperttinginstallation.Teontapeisnotrecommended.

 Properlysealed,recommendedtorqueis12to15ft.lbs

USER MANUAL

100C Air Compressor Kit

MOUNTING AND WIRING

1. Disconnectgroundcablefromvehicle’sbattery.

2. Temporarily position the air compressor in the location where it will be mounted.

3. Routegroundwiretothenegativepostofthebatteryortoanappropriategroundingpoint

and cut ground wire to length as needed.

4. Mountaircompressorwiththefoursetsofbolts,nuts,washers,andlockingwashersprovided.

 (SeeFig.2forMountingInstructions)

5. RefertoRemoteAirFilterInstallationInstructionincludedintheRemoteInletAirFilterPackfor

 installationofRemoteInletAirFilter.

6. Thisaircompressormaybeequippedwithaheatresistantleaderhose.(NotapplicabletoP/Ns

 10014or10016)Thisleaderhoseisdesignedtoprolongthelifeofyourairline.Donotremove

this leader hose from air compressor.

7. Pleasenote,theleaderhosethatcamewithyourcompressormayhaveabuilt-ininlinecheck

 valveinstalled.Donotremoveinlinecheckvalvefromleaderhoseifsoequipped.

8. Ifequipped,selectaproperlocationtomountleaderhosewithhosebracketprovided.Avoid

locations where leader hose may become tangled with wires and other hoses.

9. To mount hose bracket, drill hole with 3/16” drill bit and push self–anchoring hose bracket pin

 intohole.Routeleaderhosethroughhosebracketandsecurehosebypressingbracketclamp

into locked position.

10.Toremovehosefromthehosebracket,simplypressdownonthehoseclampreleasetabto

release bracket clamp. (Fig. 3)

11.Connectcompressorpositiveleadwiretooneoftheleadsofyourpressureswitch.

12.Makesurethatyourcompressorsetupisproperlyfused.Forappropriatefusesize,refertoamp

 drawofcompressorintheSpecicationssectionofthismanual.

13.Alwayslocatefuseascloseaspossibletopowersource.

14. Before connecting to power source, re-check to make sure that all connections

are properly connected.

15.Connectandtestcompressorsystembyrunningthecompressorforashorttimetobuildup

pressure in your air tank.

16. Once air pressure reaches preset cut out pressure of your pressure switch, the compressor

will shut off. Inspect all air line connections for leaks with soap and water solution. If a leak

 isdetected,theairlinemaynotbecutsquarelyorpushedallthewayin.Tightenconnections

if needed.

(Fig. 1) Standard 100C Air Compressor Kit Installation Parts List:

A.HoseBracket(1pc)(10010)

B.MountingBolts(4pcs)

C.FlatWashers(8pcs)

D.LockingWashers(4pcs)

E.Nuts(4pcs)

F.1/4”NPTFx1/4”BarbedFitting(1pc)(10010)

G.1/4”AirLine(1pc)(10010)

H.AirLineClips(3pcs)(10010)

I. Screws (3pcs) (10010)

J.RemoteInletAirFilterwithFilterElement(1pc)(10010)

(Fig. 2) Compressor

Mounting Hardware

B.MountingBolt

C.FlatWasher

D.LockingWasher

E.Nut

K. Vibration Isolator USER MANUAL

ACDEF

(Fig. 3) Leader Hose Bracket

L.HoseClamp

M.ClampReleaseTab

N.SelfAnchoringPin

OPERATING INSTRUCTIONS

1. IMPORTANT:AlwaysoperatethecompressoratorbelowtheMAXIMUMPRESSURERATINGof

 thecompressor.PleaserefertoApplication&SpecicationsSectionsofthismanualfordetails.

2.AlwaysobservetheMAXIMUMDUTYCYCLEoftheaircompressor.RefertoCompressor

 ApplicationsandSpecicationsSectionsofthismanualfordetails.Operationexceeding

 maximumpressureratingsand/ordutycyclewillresultindamagetotheaircompressor.

3.YouraircompressorisequippedwithanAUTOMATICTHERMALOVERLOADPROTECTOR.

 Thisfeatureisdesignedtoprotecttheaircompressorfromoverheatingandcausingpermanent

 damagetoyouraircompressor.Thethermaloverloadprotectorwillautomaticallycutpowerto

 youraircompressorshouldtheinternaloperatingtemperatureoftheaircompressorriseabove

 safelevelsduringexcessiveuse.

4. Should at any time during use, your air compressor automatically shuts off; do not attempt to

restart the air compressor. Turn off power and allow unit to cool for about 30 minutes. This will

 allowtheThermalOverloadProtectortoresetsoyoucansafelyresumeuseoftheaircompressor.

5.Topreventdischargeofyourvehicle’sbattery,andenhanceperformance,keepthevehicle’s

engine running while using the compressor.

6.Onlyoperatecompressorinwellventilatedareas.

7. The use of a relay is strongly recommended for installation of this compressor, but is not included.

 (40-amprelayvalueorhigher).

MAINTENANCE & REPAIRS

1.Periodicallycheckallelectricalandttingconnections.Cleanandtightenasneeded.

2.Periodicallycheckallmountingscrews.Tightenasneeded.

3.Replaceairlterelementperiodically.Replacementfrequencydependsonoperatingfrequency

 andoperatingenvironment.Forfrequentuseindustyenvironments,werecommendthatyou

 replaceairlterelementatleastonceamonth.

4.Regularlycleandustanddirtfromcompressorcoolingnsandmotorhousing.

5.Youraircompressorisequippedwithpermanentlylubricated,maintenance-freemotor.

 Nevertrytolubricatecompressor.

6.AllrepairsshouldbeperformedbyManufacturerorManufacturer’sAuthorizedService

 Agenciesonly.

CAUTION:

Nevertouchtheaircompressororttingsconnectedtotheaircompressorwithbarehands

duringorimmediatelyafteruse.LeaderhoseandttingsconnectedtoLeaderHosewillbecome

veryhotduringandafteruse.Ifnecessary,wearheatresistantglovestohandlettings,airline,

and leader hose.

USER MANUAL

100C Air Compressor Kit

RELAY WIRING SCHEMATIC

Pressure Switch

Fused

12-Volt 30

To Ground

87 Compressor

(+) Lead

SPECIFICATIONS

100CAIRCOMPRESSORPARTNUMBERS:

•PartNo.10010/100CAirCompressor(standardmountingbracket,CESpec)

•PartNo.10014/100CAirCompressor(noleaderhoseorcheckvalve,CESpec)

•PartNo.10016/100CAirCompressor(withOmegaBracket,CESpec)

MotorVoltage: 12volts

MotorType: Perm.Magnetic

Horsepower: 1/5

Max.WorkingPressure: 130PSI

Max.DutyCycle: 15%

(Min.On/Off@72ºF&100PSI) 6On/34Off

ContinuousUse@72ºF&30PSI: 30Minutes

Max.RestartPressure: 180PSI

Max.CurrentConsumption: 14amps

Fuse: 20-amp

Max.AmbientTemperature: 158°F

Min.AmbientTemperature: -40°F

Auto.ResetThermalProtection: Yes

Dimensions: 6”x3.3”x4.9”

Net Weight: P/N 10010 / 10014 3Lbs.

Dimensions: 6.3”Lx3.3”Wx5.0”H

Net Weight: P/N 10016 4.32Lbs.

USER MANUAL

100C Air Compressor Kit

USER MANUAL

100C Air Compressor Kit

COMPRESSOR APPLICATION GUIDE

Toensurethatyougetthehighestlevelofsatisfactionfromyourcompressorperformance,referto

information below:

VIAIR COMPRESSOR REFERENCE CHART

COMPRESSORSERIES DUTYCYCLE WORKINGPRESSURE

100SERIES  15%  130PSI

215SERIES  17%  150PSI

225SERIES  20%  150PSI

265SERIES  22%  150PSI

275SERIES  25%  150PSI

300SERIES  30%  150PSI

400SERIES  33%  150PSI

450SERIES  100%  150PSI

500SERIES  33%  150PSI

550SERIES  100%  150PSI

ABOUT COMPRESSOR DUTY CYCLE:

CompressorDutyCyclereferstoamountoftimeacompressorcanbeoperatedinagiventime

period,at100PSI&atastandardambienttemperatureof72°F.

DutyCycleiscommonlyexpressedas:

CompressorOnTime/(CompressorOnTime+OffTime)

Asanexample,acompressorthatisratedfor20%dutycyclemeansthatcompressorcanbe

operatedat100PSI@72°Ffor8Minutesandrestedfor32Minutes.

8min.on/(8min.on+32min.off)=20%DutyCycle

DUTY CYCLE REFERENCE CHART

DUTYCYCLE@100PSI/72°F MINUTESON/OFF

15%    6Min.On/34Min.Off

17%    7Min.On/30Min.Off

20%    8Min.On/32Min.Off

22%    9Min.On/30Min.Off

25%    10Min.On/30Min.Off

30%    13Min.On/30Min.Off

33%    15Min.On/30Min.Off

100%    ContinuousDuty

ABOUT RATED WORKING PRESSURE:

Toensuretroublefreeservicelifeofyourcompressor,alwaysoperatecompressorwithinrated

workingpressureofthecompressor.Neveruseapressureswitchwithahighercut-offpressure

thancompressor’sratedworkingpressure.

TROUBLESHOOTING GUIDE:

Tank pressure drops when

compressor(s) shut off

1.Loosedraincock

2.Checkvalveleaking

3.Looseconnections

1. Tighten drain cock

2.Replacecheckvalveor

compressor

3.Checkallconnectionswith

soap and water solution

and tighten

Compressorruns

continuouslyandairow

lower than normal

1.Excessiveairusage

2.Looseconnections

3.Wornpistonringorinletvalve.

4.Cloggedairlterelement

1. Decrease air usage

2.Checkallconnectionswith

soap and water solution

and tighten.

3.Replacecompressor

4.Replaceairlterelement

Compressorruns

continuously causing

safetyvalve(ifequipped)

to open

1. Faulty pressure switch

2.Defectivesafetyvalve

1.Replacepressureswitch

2.Replacesafetyvalve

Excessivemoisture

in discharge

1.Excessivewaterinairtank

2.Highhumidity

1. Drain tank, tilt tank to drain.

Draintankmorefrequently

2.Movecompressortoarea

with less humidity, or use

water separator

Compressorwillnotrun 1. No power, or power switch

in OFF position

2. Blown fuse

3.Motoroverheats

4. Faulty pressure switch

(if hooked up to a

pressure switch).

1.Makesurecompressor

switch is ON

2. Disconnect compressor

from power source, replace

fuse.(RefertoSpecications

section for correct

fuse amperage)

3.Letcompressorscoolofffor

about 30 minutes to allow

thermaloverloadswitchtoreset.

4.Replacepressureswitch

Thermaloverload

protector cuts out

repeatedly

1.Lackofproperventilationor

ambient temperature is too high

2.Compressorvalvesfailed

1.Movecompressortowell

ventilatedarea,orareawith

lower ambient temperature

2.Replacecompressor

Excessiveknocking

or rattling

1.Loosemountingbolts

2. Worn bearing on eccentric or

motor shaft

3.Cylinderorpistonringisworn

1. Tighten bolts

2.Replacebearingor

piston assembly

3.Replacepistonorcompressor

CAUTION: NEVER DISASSEMBLE COMPRESSOR WHILE

COMPRESSOR IS PRESSURIZED.

USER MANUAL

100C Air Compressor Kit

PROBLEM: POSSIBLECAUSE(S) CORRECTIVEACTION

LIMITED WARRANTY:

VIAIRCorporationwarrantsthisproduct,whenproperlyinstalledandundernormalconditionsof

use, to be free from defects in workmanship and materials for a period of one year from its original

dateofpurchase.Toreceivewarrantyserviceorrepair,pleasecontactVIAIRCorporation.

Returnsshouldbemadewithinoneyearofthedateofpurchase,afteraReturnGoodsAuthorization

(RGA)numberhasbeenassignedbyVIAIRCorporation.ToobtainRGA,faxacopyofyourreceipt

to(949)585-0188.Forcompletewarrantydetails,pleasevisit:www.viaircorp.com/warranty

PLEASE NOTE:

THISWARRANTYCOVERSPRODUCTDEFECTSONLY;ITDOESNOTCOVERINCIDENTAL

ORCONSEQUENTIALDAMAGESASRESULTOFMISUSEORABUSE.

WIRE GAUGE GUIDE 12-VOLT:

100C Air Compressor Kit

AmpDraw Lengthofwirefrombatterytocompressor

10 15 20 25 30

10 14 12 10 10 10

15 12 10 10 8 8

20 10 10 8 6 6

25 10 8 6 6 6

30 10 8 6 6 4

40 86644

50 66442

60 64422

15EDELMAN•IRVINE,CA92618

TEL:(949)585-0011•FAX:(949)585-0188

www.viaircorp.com

Wiring Diagram:

(Fuse Not Included)

SINGLE “C” MODEL

COMPRESSOR WIRING DIAGRAM

15 Edelman

Irvine, CA 92618

949-585-0011

www.viaircorp.com

Battery

To Keyed

Power Source

12V 40A

Relay

Fuse

Pressure

Switch

Rev.1

USER MANUAL

VIAIR 10010 User guide

Brand: VIAIR

Model: 10010

Category: Air compressors

Type: User guide

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VIAIR 10010 User guide

VIAIR 10010 User guide

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