Carlisle Agitator Assembly Owner's manual

Brand: Carlisle

Model: Agitator Assembly

Type: Owner's manual

Carlisle Agitator Assembly is a device designed for mixing various materials such as paints or similar finishing materials with a viscosity of up to 1000 Centipoise. It can be mounted on a tank or lid and has various shaft and impeller configurations to suit most applications. The shaft can be shortened to suit the tank size. Mixing is achieved radially and axially. The agitator assembly should be mounted offset from the center of the tank for best results. It is suitable for use in hazardous areas: Zone 0 for shaft/impeller and Zone 1 for drive/support (excluding NEMA versions).

READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT

Service Manual

QS AGITATOR ASSEMBLIES

IMPORTANT! DO NOT DESTRO

It is the Customer's responsibility to have all operators and service personnel read and understand this

manual.

Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.

77-3318 R1.4 www.carlisleft.com



Notified body details and role: Element Materials Technology Rotterdam BV (2812)

EU Type Examination and Production Control

EU Declaration of Conformity

This Declaration of conformity / incorporation is issued under the sole responsibility of the

manufacturer:

EMT18ATEX0010X

This Declaration of conformity / incorporation is

issued under the sole responsibility of the

manufacturer:

Carlisle Fluid Technologies UK Ltd,

Ringwood Road,

Bournemouth, BH11 9LH. UK

Representative authorised to compile the technical

file

Sales and Marketing Director. CFT UK Ltd

1 Avenue de Lattre de Tassigny

94736 Nogent, Cedex. France

7/12/22

Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance

with any applicable local codes of practice.

Executive President: En

ineerin

and

Operations, Scottsdale, AZ, 85254.

USA

F. A. Sutter

Signed for and on behalf of

Carlisle Fluid Technologies

UK Ltd:

Product Description / Object of Declaration: Agitator QS-XXXXXXXXXX

Except QS-ESXXXXXXB, QS-ESXXXXXXF, QS-ESXXXXXXM,

QS-PSXXXXXXT, QS-PSXXXXXXR, QS-PSXXXXXXS

This Product is designed for use with: Solvent and Water based materials

Suitable for use in hazardous area: Zone 0 / Zone 1

Protection Level: II 1/2 G Ex h IIB T4 Ga/Gb (Agitator)

II 2G Ex db/de/eb IIC T4 Gb (Electric Motor)

II 2G c IIC T4/6 (Air Motor), II 2G c IIC T4 X (Gearbox)

Machinery Directive 2006/42/EC

ATEX Directive 2014/34/EU

by complying with the following statutory documents and harmonized standards:

EN ISO 12100:2010 Safety of Machinery - General Principles for Design

EN ISO 80079-36:2016 Explosive Atmospheres- Part 36: Non Electrical equipment for explosive atmospheres-

Basic methods and requirements.

EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres -

protection by methods "c", "b" and "k".

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ENProduct Description / Object of Declaration: Agitator QS-XXXXXXXXXX

Except QS-ESXXXXXXB, QS-ESXXXXXXF, QS-

ESXXXXXXM, QS-PSXXXXXXT, QS-PSXXXXXXR, QS-

PSXXXXXXS

This Product is designed for use with: Solvent and Water based materials

Suitable for use in hazardous area: Zone 0 / Zone 1

Protection Level: II 1/2 G Ex h IIB T4 Ga/Gb (Agitator)

II 2G Ex db/de/eb IIC T4 Gb (Electric Motor)

II 2G c IIC T4

(

Air Motor

II 2G c IIC T4 X

(

Gearbox

)

Approved body details and role: Element Materials Technology (0891)

Lodging of Technical file

This Declaration of conformity/incorporation is

issued under the sole responsibility of the

manufacturer:

Carlisle Fluid Technologies UK Ltd,

Ringwood Road,

Bournemouth, BH11 9LH. UK

UKCA Declaration of Conformity 

This Declaration of conformity/incorporation is issued under the sole responsibility of the

manufacturer:

Supply of Machinery (Safety) Regulations 2008

Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016

by complying with the following statutory documents and harmonised standards:

BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design

BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36: Non Electrical equipment for explosive atmospheres-

Basic methods and requirements.

BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres -

protection by methods "c", "b" and "k".

Providing all conditions of safe use/installation stated within the product manuals have been complied with and

also installed in accordance with any applicable local codes of practice.

Signed for and on behalf of

Carlisle Fluid Technologies UK

Ltd:

Executive President: Engineering and

Operations, Scottsdale, AZ, 85254. USA

F. A. Sutter

7/12/22

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Hazards or unsafe practices which could result in

severe personal injury, death or substantial property

damage.

Read the following warnings before using this equipment.

WARNING

STATIC CHARGE. Fluid may develop a static charge that must be

dissipated through proper grounding of the equipment, objects to be

sprayed and alll other electrically conductive objects in the dispensing

area. Improper grounding or sparks can cause a hazardous condition

and result in fire, explosion or electric shock and other serious injury.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE

OPERATOR OF THE EQUIPMENT.

KEEP EQUIPMENT GUARDS IN PLACE.

Do not operate the equipment if the

safety devices have been removed.

PROP 65 WARNING. WARNING: This product contains chemicals

known to the state of California to cause cancer and birth defects or

other reproductive harm.

NEVER MODIFY THE EQUIPMENT. Do

not modify the equipment unless the

manufacturer provides written

approval.

PINCH POINT HAZARD. Moving parts

can crush and cut. Pinch points are

any areas where ther are moving parts.

Hazards or unsafe practices which could result in

minor personal injury, product or property

damage

Important installation, operation or maintenance

information.

PACEMAKER WARNING. You are in the

presence of magnetic fields which may

interfere with the operation of certain

pacemakers.

KNOW WHERE AND HOW TO SHUT

OFF THE EQUIPMENT IN CASE OF AN

EMERGENCY.

INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or

broken parts on a daily basis. Do not operate the equipment if you

are uncertain about its condition.

In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as

follows:

HIGH PRESSURE CONSIDERATION. High pressure can cause serious

injury. Relieve all pressure before servicing. Spray from the gun,

hose leaks or ruptured components can inject fluid into your body and

cause extremely serious injury.

AUTOMATIC EQUIPMENT. Automatic

equipment may start suddenly without

warning.

READ THE MANUAL. Before operating finishing equipment, read and

understand all safety, operation and maintenance information

provided in the operation manual.

NOTECAUTION

NOISE LEVELS. The A-weighted sound level of pumping and spray

equipment may exceed 85 dB(A) depending on equipment settings.

Actual noise levels are available on request. It is recommended that

ear protection is worn at all times while equipment is in use.

WEAR SAFETY GLASSES. Failure to wear safety glasses with side

shields could result in serious eye injury or blindness.

EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the

equipment to rupture, malfunction or start unexpectedly and result in

serious injury.

OPERATOR TRAINING. All personnel

must be trained before operating

finishing equipment.

PRESSURE RELIEF PROCEDURE.

Always follow the pressure relief

procedure in the equipment instruction

manual.

DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL

POWER SOURCES DURING MAINTENANCE. Failure to de-energize,

disconnect and lock out all power supplies before performing

equipment maintenance could cause serious injury or death.

PROJECTILE HAZARD. You may be

injured by venting liquids or gases that

are released under pressure, or flying

debris.

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The Binks agitator is intended for agitating paints and similar finishing materials upto 1000 Centipoise

viscosity.

For best results it is recommended that the agitator assembly is mounted offset from the centre of the

tank, see QS-5016S service manual for further details (77-3306).

For materials >500 Centipoise, it is recommended to use two impeller configurations.

The agitator can be mounted to a tank or lid and has various shaft and impeller configurations to suit

most applications.

The shaft can be shortened to suit the tank size.

Mixing is achieved radially and axially.

Suitable for use in hazardous area:

Zone 0 for shaft / impeller and Zone 1 for drive / support (excluding NEMA versions), and can be

directly coupled to electric or pneumatic drive units as specified.

FUNCTIONAL DESCRIPTION

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QS - E S 110 TP 30 D

Ø [cm]

NEMA 56C GEARBOX & AGITATOR ONLY

IEC 71 PNEUMATIC DRIVE AGITATOR - STANDARD

IEC 71 ELECTRIC FIXED SPEED AGITATOR

IEC 71 ELECTRIC INVERTER DRIVE AGITATOR

THESE AGITATORS ARE DESIGNED TO ROTATE IN A CLOCKWISE DIRECTION WHEN LOOKING FROM

THE DRIVE END TO THE SHAFT / IMPELLER/S.

ELECTRIC

1 X PADDLE

IMPELLER TYPE

DRIVE COMBINATIONS

IEC 71 GEARBOX & AGITATOR ONLY

4 X PADDLE

NOT ALL COMBINATIONS ARE AVAILABLE.

IEC 71 PNEUMATIC DRIVE AGITATOR - ROTARY PISTON - 1/4 HP

IEC 71 PNEUMATIC DRIVE AGITATOR - ROTARY PISTON - 1 HP

IEC 71 GEARBOX & AGITATOR ONLY (TO SUIT ROTARY PISTON AIR MOTORS)

NOTE

IMPELLER ASSEMBLY

IMPELLER

STAINLESS STEEL

MATERIALS OF CONSTRUCTION

PART NUMBER PREFIX

115

120

NEMA 56C ELECTRIC INVERTER DRIVE AGITATOR

IEC 71 PNEUMATIC DRIVE AGITATOR - LONG LIFE

125

SHAFT LENGTH [cm]

PART NUMBER SELECTION GUIDE

130

2 X PADDLE

DRIVE TYPE 95

PNEUMATIC

100

105

110

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EPL Gb

EPL Ga

= 0.125 x D

= 0.125 x 600

= 75

IEC 71 MODELS ONLY

Calculation example:

Tank ØD

= Ø600

Offset

TANK LID OFFSET CALCULATION - AGITATOR POSITIONING

NOTE

FOR A MORE DETAILED EXPLANATION, SEE QS-5016S AGITATOR SERVICE MANUAL.

EQUIPMENT PROTECTION LEVELS

ZONE 1

ZONE 0

SHAFT LENGTH [cm]

E.G., 75cm

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DIMENSIONS

MAX. WEIGHT OF UNIT

0 RPM

SPARES

IEC COUPLING KIT

IEC 71 GASKET KIT

SPECIFICATION

IEC 71 GEARBOX KIT

MAX. OUTPUT TORQUE

11.8 Kg [26 lbs]

MAX. POWER

GEARBOX & AGITATOR ONLY - IEC 71 'D' B5

PART NUMBER - QS-ESXXXXXXA

SEE PAGE 23 ONWARDS

GEARBOX RATIO

FOR DETAILS OF GEARBOX,

SEE MANUFACTURER'S MANUAL

FOR DETAILS OF AGITATOR,

25.6 Nm [226.6 lb-in]

0.37 kW [0.5 hp]

MAXIMUM SPEED

MINIMUM SPEED

QSK-033

QSK-032

QSK-031

QSK-030

GEARBOX OIL KIT

SEE QS-5016S SERVICE MANUAL

11.55:1

216 RPM

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PART NUMBER - QS-PSXXXXXXT

FOR DETAILS OF GEARBOX,

DIMENSIONS

20 RPM

QSK-031 GEARBOX OIL KIT

QSK-112 IEC COUPLING KIT

NOTE

HIS UNIT IS NOT FOR SALE IN EUROPE

AND THEREFORE IS EXCLUDED FROM

THE DECLARATION OF CONFORMITY

GEARBOX RATIO 1.12:1

MAX. WEIGHT OF UNIT 10.8 Kg [24 lbs]

SPARES

SEE PAGE 23 ONWARDS

QSK-111 IEC 71 1.12:1 GEARBOX KIT

SEE MANUFACTURER'S MANUAL

FOR DETAILS OF AGITATOR,

SEE QS-5016S SERVICE MANUAL

SPECIFICATION

MAX. POWER 0.25 kW [0.34 hp]

MAX. OUTPUT TORQUE 18 Nm [159.3 lb-in]

MINIMUM SPEED

MAXIMUM SPEED 300 RPM

GEARBOX & AGITATOR ONLY - IEC 71 (TO SUIT ROTARY PISTON AIR MOTORS)

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MAX. POWER

HIS UNIT IS NOT FOR SALE IN EUROPE

AND THEREFORE IS EXCLUDED FROM

THE DECLARATION OF CONFORMITY

GEARBOX OIL KIT

NEMA 56C GASKET KIT

GEARBOX & AGITATOR ONLY - NEMA 56C

MAX. WEIGHT OF UNIT

GEARBOX RATIO

MAXIMUM SPEED

MAX. OUTPUT TORQUE

SPARES

SEE PAGE 23 ONWARDS

SPECIFICATION

11.6 Kg [25.6 lbs]

11.55:1

216 RPM

25.6 Nm [226.6 lb-in]

QSK-042

NEMA 56C GEARBOX KIT

NEMA COUPLING KIT

MINIMUM SPEED 0 RPM

DIMENSIONS

UNIT WITHOUT SHAFT & PADDLE IS -

QSK-051

PART NUMBER - QS-ESXXXXXXB

QSK-041

QSK-031

QSK-040

SEE QS-5016S SERVICE MANUAL

NOTE

0.37 kW [0.5 hp]

FOR DETAILS OF GEARBOX,

SEE MANUFACTURER'S MANUAL

FOR DETAILS OF AGITATOR,

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ELECTRIC FIXED SPEED AGITATOR - IEC71 'D' B5

FOR DETAILS OF DRIVE UNIT,

SEE MANUFACTURER'S MANUAL

FOR DETAILS OF GEARBOX,

SEE MANUFACTURER'S MANUAL

FOR DETAILS OF AGITATOR,

SEE QS-5016S SERVICE MANUAL

SPECIFICATION

PROTECTION LEVEL

SPARES

MAX. OUTPUT TORQUE

II 2G Ex db eb IIC T4 Gb

SEE PAGE 23 ONWARDS

QSK-090

0.37 kW [0.5 hp]

MAX. POWER

18.8 Nm [166.4 lb-in]

FIXED SPEED 194 RPM @ 50 Hz

PART NUMBER - QS-ESXXXXXXC

DIMENSIONS

GEARBOX RATIO 7.23:1

MAX. WEIGHT OF UNIT

MOTOR & GEARBOX KIT

QSK-031 GEARBOX OIL KIT

31 Kg [68.3 lbs]

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FOR DETAILS OF DRIVE UNIT,

FOR DETAILS OF AGITATOR,

DIMENSIONS

SEE MANUFACTURER'S MANUAL

FOR DETAILS OF GEARBOX,

SEE MANUFACTURER'S MANUAL

SEE QS-5016S SERVICE MANUAL

ELECTRIC INVERTER DRIVE AGITATOR - IEC 71 'D' B5

PART NUMBER - QS-ESXXXXXXD

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ELECTRIC INVERTER DRIVE AGITATOR - IEC 71 'D' B5

PART NUMBER - QS-ESXXXXXXD

SPECIFICATION

PROTECTION LEVEL II 2G Ex db/eb IIC T4 Gb

MAX. POWER 0.37 kW [0.5 hp]

MAX. OUTPUT TORQUE 29.4 Nm [226.6 lb-in]

MINIMUM SPEED 47 RPM @ 20 Hz

MAXIMUM SPEED 190 RPM @ 80 Hz

QSK-031 GEARBOX OIL KIT

GEARBOX RATIO 11.55:1

INVERTER OUTPUT 20-80 Hz

MAX. WEIGHT OF UNIT 31 Kg [68.3 lbs]

SPARES

SEE PAGE 23 ONWARDS

QSK-050 MOTOR & GEARBOX KIT

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PART NUMBER - QS-PSXXXXXXR

DIMENSIONS

FOR DETAILS OF DRIVE UNIT,

SEE MANUFACTURER'S MANUAL

FOR DETAILS OF GEARBOX,

SEE MANUFACTURER'S MANUAL

FOR DETAILS OF AGITATOR,

SEE QS-5016S SERVICE MANUAL

1/4 HP ROTARY PISTON PNEUMATIC DRIVE AGITATOR - IEC 71 'D' B5

NOTE

HIS UNIT IS NOT FOR SALE IN EUROPE

AND THEREFORE IS EXCLUDED FROM

THE DECLARATION OF CONFORMITY

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MINIMUM SPEED

3.25 Nm [29 lb-in]

MAX. POWER 0.075 kW [0.10 hp]

MAX. OUTPUT TORQUE

GEARBOX OIL VOLUME 0.58 Litres

PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5

PART NUMBER - QS-PSXXXXXXR

SPECIFICATION

MAX. PRESSURE 6 bar [90 psig]

AIR CONSUMPTION @ 200RPM 66 l/min [2.33 CFM]

SPARES

SEE PAGE 23 ONWARDS

QSK-110 ROTARY PISTON AIR MOTOR KIT

QSK-111 IEC 71 1.12:1 GEARBOX KIT

QSK-113 ROTARY PISTON MUFFLER KIT

QSK-073 ADJUSTING VALVE & GAUGE KIT

QSK-112 IEC COUPLING KIT

QSK-031 GEARBOX OIL KIT

50 RPM

MAXIMUM SPEED 800 RPM

GEARBOX RATIO 1.12:1

MAX. WEIGHT OF UNIT 14.2 Kg [31.30 lbs]

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NOTE

HIS UNIT IS NOT FOR SALE IN EUROPE

AND THEREFORE IS EXCLUDED FROM

THE DECLARATION OF CONFORMITY

PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5

PART NUMBER - QS-PSXXXXXXS

DIMENSIONS

FOR DETAILS OF DRIVE UNIT,

SEE MANUFACTURER'S MANUAL

FOR DETAILS OF GEARBOX,

SEE MANUFACTURER'S MANUAL

FOR DETAILS OF AGITATOR,

SEE QS-5016S SERVICE MANUAL

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QSK-111 IEC 71 1.12:1 GEARBOX KIT

MAX. OUTPUT TORQUE

SPECIFICATION

MAX. POWER 0.25 kW [0.34 hp]

QSK-031 GEARBOX OIL KIT

18 Nm [159.3 lb-in]

MINIMUM SPEED 50 RPM

MAXIMUM SPEED 350 RPM

QSK-112 IEC COUPLING KIT

QSK-113 ROTARY PISTON MUFFLER KIT

QSK-073

PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5

PART NUMBER - QS-PSXXXXXXS

GEARBOX RATIO 1.12:1

MAX. WEIGHT OF UNIT 14.7 Kg [32.4 lbs]

QSK-110 ROTARY PISTON AIR MOTOR KIT

QSK-111 IEC 71 1.12:1 GEARBOX KIT

QSK-031 GEARBOX OIL KIT

QSK-112 IEC COUPLING KIT

ADJUSTING VALVE & GAUGE KIT

GEARBOX OIL VOLUME 0.58 Litres

MAX. PRESSURE 6 bar [90 psig]

AIR CONSUMPTION @ 200RPM 135 l/min [4.77 CFM]

SPARES

SEE PAGE 23 ONWARDS

QSK-120 ROTARY PISTON AIR MOTOR KIT

QSK-113 ROTARY PISTON MUFFLER KIT

QSK-073 ADJUSTING VALVE & GAUGE KIT

ROTARY PISTON AIR MOTOR KIT

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FOR DETAILS OF AGITATOR,

SEE MANUFACTURER'S MANUAL

DIMENSIONS

FOR DETAILS OF GEARBOX,

SEE MANUFACTURER'S MANUAL

SEE QS-5016S SERVICE MANUAL

PART NUMBER - QS-PSXXXXXXK

PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5

FOR DETAILS OF DRIVE UNIT,

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MAX. PRESSURE

0.37 kW [0.5 hp]

2.8 Nm [24.8 lb-in]

SPARES

SEE PAGE 23 ONWARDS

216 RPM

11.55:1

12.4 Kg [27.3 lbs]

GEARBOX RATIO

MAX. WEIGHT OF UNIT

GEARBOX OIL VOLUME

II 2GD Exh IIC T4 Gc IIIC T135°C Dc

PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5

AIR MOTOR (S) KIT

GEARBOX OIL KIT

AIR CONSUMPTION

0 RPM

PROTECTION LEVEL

1.4 Litres

PART NUMBER - QS-PSXXXXXXK

SPECIFICATION

MAX. OUTPUT TORQUE

MINIMUM SPEED

MAXIMUM SPEED

MAX. POWER

660 l/min [23.3 CFM]

IEC 71 GEARBOX KIT

R1/4" MUFFLER (S) KIT

R1/4" X G1/4" INLET RESTRICTOR (S) KIT

6.2 bar [90 psig]

QSK-070

QSK-031

QSK-030

ADJUSTING VALVE & GAUGE KIT

QSK-072

QSK-071

QSK-073

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PART NUMBER - QS-PSXXXXXXL

PNEUMATIC DRIVE AGITATOR - LONG LIFE - IEC 71 'D' B5

FOR DETAILS OF DRIVE UNIT,

SEE MANUFACTURER'S MANUAL

SEE QS-5016S SERVICE MANUAL

FOR DETAILS OF AGITATOR,

SEE MANUFACTURER'S MANUAL

DIMENSIONS

FOR DETAILS OF GEARBOX,

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Carlisle Agitator Assembly Owner's manual

Carlisle Agitator Assembly Owner's manual

Carlisle Agitator Assembly Owner's manual

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