Carlisle Agitator Assembly Owner's manual
- Type
- Owner's manual
Carlisle Agitator Assembly is a device designed for mixing various materials such as paints or similar finishing materials with a viscosity of up to 1000 Centipoise. It can be mounted on a tank or lid and has various shaft and impeller configurations to suit most applications. The shaft can be shortened to suit the tank size. Mixing is achieved radially and axially. The agitator assembly should be mounted offset from the center of the tank for best results. It is suitable for use in hazardous areas: Zone 0 for shaft/impeller and Zone 1 for drive/support (excluding NEMA versions).
Carlisle Agitator Assembly is a device designed for mixing various materials such as paints or similar finishing materials with a viscosity of up to 1000 Centipoise. It can be mounted on a tank or lid and has various shaft and impeller configurations to suit most applications. The shaft can be shortened to suit the tank size. Mixing is achieved radially and axially. The agitator assembly should be mounted offset from the center of the tank for best results. It is suitable for use in hazardous areas: Zone 0 for shaft/impeller and Zone 1 for drive/support (excluding NEMA versions).
EN
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
Service Manual
QS AGITATOR ASSEMBLIES
IMPORTANT! DO NOT DESTRO
Y
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
77-3318 R1.4 www.carlisleft.com
EN
Notified body details and role: Element Materials Technology Rotterdam BV (2812)
EU Type Examination and Production Control
EU Declaration of Conformity
This Declaration of conformity / incorporation is issued under the sole responsibility of the
manufacturer:
EMT18ATEX0010X
This Declaration of conformity / incorporation is
issued under the sole responsibility of the
manufacturer:
Carlisle Fluid Technologies UK Ltd,
Ringwood Road,
Bournemouth, BH11 9LH. UK
Representative authorised to compile the technical
file
Sales and Marketing Director. CFT UK Ltd
1 Avenue de Lattre de Tassigny
94736 Nogent, Cedex. France
7/12/22
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance
with any applicable local codes of practice.
Executive President: En
g
ineerin
g
and
Operations, Scottsdale, AZ, 85254.
USA
F. A. Sutter
Signed for and on behalf of
Carlisle Fluid Technologies
UK Ltd:
Product Description / Object of Declaration: Agitator QS-XXXXXXXXXX
Except QS-ESXXXXXXB, QS-ESXXXXXXF, QS-ESXXXXXXM,
QS-PSXXXXXXT, QS-PSXXXXXXR, QS-PSXXXXXXS
This Product is designed for use with: Solvent and Water based materials
Suitable for use in hazardous area: Zone 0 / Zone 1
Protection Level: II 1/2 G Ex h IIB T4 Ga/Gb (Agitator)
II 2G Ex db/de/eb IIC T4 Gb (Electric Motor)
II 2G c IIC T4/6 (Air Motor), II 2G c IIC T4 X (Gearbox)
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonized standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36: Non Electrical equipment for explosive atmospheres-
Basic methods and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres -
protection by methods "c", "b" and "k".
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ENProduct Description / Object of Declaration: Agitator QS-XXXXXXXXXX
Except QS-ESXXXXXXB, QS-ESXXXXXXF, QS-
ESXXXXXXM, QS-PSXXXXXXT, QS-PSXXXXXXR, QS-
PSXXXXXXS
This Product is designed for use with: Solvent and Water based materials
Suitable for use in hazardous area: Zone 0 / Zone 1
Protection Level: II 1/2 G Ex h IIB T4 Ga/Gb (Agitator)
II 2G Ex db/de/eb IIC T4 Gb (Electric Motor)
II 2G c IIC T4
/
6
(
Air Motor
),
II 2G c IIC T4 X
(
Gearbox
)
Approved body details and role: Element Materials Technology (0891)
Lodging of Technical file
This Declaration of conformity/incorporation is
issued under the sole responsibility of the
manufacturer:
Carlisle Fluid Technologies UK Ltd,
Ringwood Road,
Bournemouth, BH11 9LH. UK
UKCA Declaration of Conformity
This Declaration of conformity/incorporation is issued under the sole responsibility of the
manufacturer:
Supply of Machinery (Safety) Regulations 2008
Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016
by complying with the following statutory documents and harmonised standards:
BS EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN ISO 80079-36:2016 Explosive Atmospheres- Part 36: Non Electrical equipment for explosive atmospheres-
Basic methods and requirements.
BS EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres -
protection by methods "c", "b" and "k".
Providing all conditions of safe use/installation stated within the product manuals have been complied with and
also installed in accordance with any applicable local codes of practice.
Signed for and on behalf of
Carlisle Fluid Technologies UK
Ltd:
Executive President: Engineering and
Operations, Scottsdale, AZ, 85254. USA
F. A. Sutter
7/12/22
77-3318 R1.4
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EN
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Read the following warnings before using this equipment.
WARNING
WARNING
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving parts.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body and
cause extremely serious injury.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
NOTECAUTION
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
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EN
The Binks agitator is intended for agitating paints and similar finishing materials upto 1000 Centipoise
viscosity.
For best results it is recommended that the agitator assembly is mounted offset from the centre of the
tank, see QS-5016S service manual for further details (77-3306).
For materials >500 Centipoise, it is recommended to use two impeller configurations.
The agitator can be mounted to a tank or lid and has various shaft and impeller configurations to suit
most applications.
The shaft can be shortened to suit the tank size.
Mixing is achieved radially and axially.
Suitable for use in hazardous area:
Zone 0 for shaft / impeller and Zone 1 for drive / support (excluding NEMA versions), and can be
directly coupled to electric or pneumatic drive units as specified.
FUNCTIONAL DESCRIPTION
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EN
S
E
P
QS - E S 110 TP 30 D
Ø [cm]
P
TP
QP
A
B
C
D
K
L
M
R
S
T
NEMA 56C GEARBOX & AGITATOR ONLY
IEC 71 PNEUMATIC DRIVE AGITATOR - STANDARD
IEC 71 ELECTRIC FIXED SPEED AGITATOR
IEC 71 ELECTRIC INVERTER DRIVE AGITATOR
THESE AGITATORS ARE DESIGNED TO ROTATE IN A CLOCKWISE DIRECTION WHEN LOOKING FROM
THE DRIVE END TO THE SHAFT / IMPELLER/S.
ELECTRIC
1 X PADDLE
IMPELLER TYPE
DRIVE COMBINATIONS
IEC 71 GEARBOX & AGITATOR ONLY
4 X PADDLE
12
30
NOT ALL COMBINATIONS ARE AVAILABLE.
IEC 71 PNEUMATIC DRIVE AGITATOR - ROTARY PISTON - 1/4 HP
IEC 71 PNEUMATIC DRIVE AGITATOR - ROTARY PISTON - 1 HP
IEC 71 GEARBOX & AGITATOR ONLY (TO SUIT ROTARY PISTON AIR MOTORS)
20
NOTE
IMPELLER ASSEMBLY
90
40
IMPELLER
85
STAINLESS STEEL
MATERIALS OF CONSTRUCTION
PART NUMBER PREFIX
115
120
NEMA 56C ELECTRIC INVERTER DRIVE AGITATOR
IEC 71 PNEUMATIC DRIVE AGITATOR - LONG LIFE
125
SHAFT LENGTH [cm]
80
75
PART NUMBER SELECTION GUIDE
130
2 X PADDLE
DRIVE TYPE 95
PNEUMATIC
100
105
110
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EN
EPL Gb
EPL Ga
= 0.125 x D
= 0.125 x 600
= 75
IEC 71 MODELS ONLY
Calculation example:
Tank ØD
= Ø600
Offset
Offset
Offset
TANK LID OFFSET CALCULATION - AGITATOR POSITIONING
NOTE
FOR A MORE DETAILED EXPLANATION, SEE QS-5016S AGITATOR SERVICE MANUAL.
EQUIPMENT PROTECTION LEVELS
ZONE 1
ZONE 0
SHAFT LENGTH [cm]
E.G., 75cm
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EN
DIMENSIONS
MAX. WEIGHT OF UNIT
0 RPM
SPARES
IEC COUPLING KIT
IEC 71 GASKET KIT
SPECIFICATION
IEC 71 GEARBOX KIT
MAX. OUTPUT TORQUE
11.8 Kg [26 lbs]
MAX. POWER
GEARBOX & AGITATOR ONLY - IEC 71 'D' B5
PART NUMBER - QS-ESXXXXXXA
SEE PAGE 23 ONWARDS
GEARBOX RATIO
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF AGITATOR,
25.6 Nm [226.6 lb-in]
0.37 kW [0.5 hp]
MAXIMUM SPEED
MINIMUM SPEED
QSK-033
QSK-032
QSK-031
QSK-030
GEARBOX OIL KIT
SEE QS-5016S SERVICE MANUAL
11.55:1
216 RPM
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EN
PART NUMBER - QS-PSXXXXXXT
FOR DETAILS OF GEARBOX,
DIMENSIONS
20 RPM
QSK-031 GEARBOX OIL KIT
QSK-112 IEC COUPLING KIT
NOTE
T
HIS UNIT IS NOT FOR SALE IN EUROPE
AND THEREFORE IS EXCLUDED FROM
THE DECLARATION OF CONFORMITY
GEARBOX RATIO 1.12:1
MAX. WEIGHT OF UNIT 10.8 Kg [24 lbs]
SPARES
SEE PAGE 23 ONWARDS
QSK-111 IEC 71 1.12:1 GEARBOX KIT
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF AGITATOR,
SEE QS-5016S SERVICE MANUAL
SPECIFICATION
MAX. POWER 0.25 kW [0.34 hp]
MAX. OUTPUT TORQUE 18 Nm [159.3 lb-in]
MINIMUM SPEED
MAXIMUM SPEED 300 RPM
GEARBOX & AGITATOR ONLY - IEC 71 (TO SUIT ROTARY PISTON AIR MOTORS)
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EN
MAX. POWER
T
HIS UNIT IS NOT FOR SALE IN EUROPE
AND THEREFORE IS EXCLUDED FROM
THE DECLARATION OF CONFORMITY
GEARBOX OIL KIT
NEMA 56C GASKET KIT
GEARBOX & AGITATOR ONLY - NEMA 56C
MAX. WEIGHT OF UNIT
GEARBOX RATIO
MAXIMUM SPEED
MAX. OUTPUT TORQUE
SPARES
SEE PAGE 23 ONWARDS
SPECIFICATION
11.6 Kg [25.6 lbs]
11.55:1
216 RPM
25.6 Nm [226.6 lb-in]
QSK-042
NEMA 56C GEARBOX KIT
NEMA COUPLING KIT
MINIMUM SPEED 0 RPM
DIMENSIONS
UNIT WITHOUT SHAFT & PADDLE IS -
QSK-051
PART NUMBER - QS-ESXXXXXXB
QSK-041
QSK-031
QSK-040
SEE QS-5016S SERVICE MANUAL
NOTE
0.37 kW [0.5 hp]
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF AGITATOR,
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EN
ELECTRIC FIXED SPEED AGITATOR - IEC71 'D' B5
FOR DETAILS OF DRIVE UNIT,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF AGITATOR,
SEE QS-5016S SERVICE MANUAL
SPECIFICATION
PROTECTION LEVEL
SPARES
MAX. OUTPUT TORQUE
II 2G Ex db eb IIC T4 Gb
SEE PAGE 23 ONWARDS
QSK-090
0.37 kW [0.5 hp]
MAX. POWER
18.8 Nm [166.4 lb-in]
FIXED SPEED 194 RPM @ 50 Hz
PART NUMBER - QS-ESXXXXXXC
DIMENSIONS
GEARBOX RATIO 7.23:1
MAX. WEIGHT OF UNIT
MOTOR & GEARBOX KIT
QSK-031 GEARBOX OIL KIT
31 Kg [68.3 lbs]
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EN
FOR DETAILS OF DRIVE UNIT,
FOR DETAILS OF AGITATOR,
DIMENSIONS
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
SEE QS-5016S SERVICE MANUAL
ELECTRIC INVERTER DRIVE AGITATOR - IEC 71 'D' B5
PART NUMBER - QS-ESXXXXXXD
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EN
ELECTRIC INVERTER DRIVE AGITATOR - IEC 71 'D' B5
PART NUMBER - QS-ESXXXXXXD
SPECIFICATION
PROTECTION LEVEL II 2G Ex db/eb IIC T4 Gb
MAX. POWER 0.37 kW [0.5 hp]
MAX. OUTPUT TORQUE 29.4 Nm [226.6 lb-in]
MINIMUM SPEED 47 RPM @ 20 Hz
MAXIMUM SPEED 190 RPM @ 80 Hz
QSK-031 GEARBOX OIL KIT
GEARBOX RATIO 11.55:1
INVERTER OUTPUT 20-80 Hz
MAX. WEIGHT OF UNIT 31 Kg [68.3 lbs]
SPARES
SEE PAGE 23 ONWARDS
QSK-050 MOTOR & GEARBOX KIT
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EN
PART NUMBER - QS-PSXXXXXXR
DIMENSIONS
FOR DETAILS OF DRIVE UNIT,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF AGITATOR,
SEE QS-5016S SERVICE MANUAL
1/4 HP ROTARY PISTON PNEUMATIC DRIVE AGITATOR - IEC 71 'D' B5
NOTE
T
HIS UNIT IS NOT FOR SALE IN EUROPE
AND THEREFORE IS EXCLUDED FROM
THE DECLARATION OF CONFORMITY
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EN
MINIMUM SPEED
3.25 Nm [29 lb-in]
MAX. POWER 0.075 kW [0.10 hp]
MAX. OUTPUT TORQUE
GEARBOX OIL VOLUME 0.58 Litres
PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5
PART NUMBER - QS-PSXXXXXXR
SPECIFICATION
MAX. PRESSURE 6 bar [90 psig]
AIR CONSUMPTION @ 200RPM 66 l/min [2.33 CFM]
SPARES
SEE PAGE 23 ONWARDS
QSK-110 ROTARY PISTON AIR MOTOR KIT
QSK-111 IEC 71 1.12:1 GEARBOX KIT
QSK-113 ROTARY PISTON MUFFLER KIT
QSK-073 ADJUSTING VALVE & GAUGE KIT
QSK-112 IEC COUPLING KIT
QSK-031 GEARBOX OIL KIT
50 RPM
MAXIMUM SPEED 800 RPM
GEARBOX RATIO 1.12:1
MAX. WEIGHT OF UNIT 14.2 Kg [31.30 lbs]
77-3318 R1.4 15/28 www.carlisleft.com
EN
NOTE
T
HIS UNIT IS NOT FOR SALE IN EUROPE
AND THEREFORE IS EXCLUDED FROM
THE DECLARATION OF CONFORMITY
PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5
PART NUMBER - QS-PSXXXXXXS
DIMENSIONS
FOR DETAILS OF DRIVE UNIT,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
FOR DETAILS OF AGITATOR,
SEE QS-5016S SERVICE MANUAL
77-3318 R1.4
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EN
QSK-111 IEC 71 1.12:1 GEARBOX KIT
MAX. OUTPUT TORQUE
SPECIFICATION
MAX. POWER 0.25 kW [0.34 hp]
QSK-031 GEARBOX OIL KIT
18 Nm [159.3 lb-in]
MINIMUM SPEED 50 RPM
MAXIMUM SPEED 350 RPM
QSK-112 IEC COUPLING KIT
QSK-113 ROTARY PISTON MUFFLER KIT
QSK-073
PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5
PART NUMBER - QS-PSXXXXXXS
GEARBOX RATIO 1.12:1
MAX. WEIGHT OF UNIT 14.7 Kg [32.4 lbs]
QSK-110 ROTARY PISTON AIR MOTOR KIT
QSK-111 IEC 71 1.12:1 GEARBOX KIT
QSK-031 GEARBOX OIL KIT
QSK-112 IEC COUPLING KIT
ADJUSTING VALVE & GAUGE KIT
GEARBOX OIL VOLUME 0.58 Litres
MAX. PRESSURE 6 bar [90 psig]
AIR CONSUMPTION @ 200RPM 135 l/min [4.77 CFM]
SPARES
SEE PAGE 23 ONWARDS
QSK-120 ROTARY PISTON AIR MOTOR KIT
QSK-113 ROTARY PISTON MUFFLER KIT
QSK-073 ADJUSTING VALVE & GAUGE KIT
ROTARY PISTON AIR MOTOR KIT
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EN
FOR DETAILS OF AGITATOR,
SEE MANUFACTURER'S MANUAL
DIMENSIONS
FOR DETAILS OF GEARBOX,
SEE MANUFACTURER'S MANUAL
SEE QS-5016S SERVICE MANUAL
PART NUMBER - QS-PSXXXXXXK
PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5
FOR DETAILS OF DRIVE UNIT,
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EN
MAX. PRESSURE
0.37 kW [0.5 hp]
2.8 Nm [24.8 lb-in]
SPARES
SEE PAGE 23 ONWARDS
216 RPM
11.55:1
12.4 Kg [27.3 lbs]
GEARBOX RATIO
MAX. WEIGHT OF UNIT
GEARBOX OIL VOLUME
II 2GD Exh IIC T4 Gc IIIC T135°C Dc
PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5
AIR MOTOR (S) KIT
GEARBOX OIL KIT
AIR CONSUMPTION
0 RPM
PROTECTION LEVEL
1.4 Litres
PART NUMBER - QS-PSXXXXXXK
SPECIFICATION
MAX. OUTPUT TORQUE
MINIMUM SPEED
MAXIMUM SPEED
MAX. POWER
660 l/min [23.3 CFM]
IEC 71 GEARBOX KIT
R1/4" MUFFLER (S) KIT
R1/4" X G1/4" INLET RESTRICTOR (S) KIT
6.2 bar [90 psig]
QSK-070
QSK-031
QSK-030
ADJUSTING VALVE & GAUGE KIT
QSK-072
QSK-071
QSK-073
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EN
PART NUMBER - QS-PSXXXXXXL
PNEUMATIC DRIVE AGITATOR - LONG LIFE - IEC 71 'D' B5
FOR DETAILS OF DRIVE UNIT,
SEE MANUFACTURER'S MANUAL
SEE QS-5016S SERVICE MANUAL
FOR DETAILS OF AGITATOR,
SEE MANUFACTURER'S MANUAL
DIMENSIONS
FOR DETAILS OF GEARBOX,
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Carlisle Agitator Assembly Owner's manual
- Type
- Owner's manual
Carlisle Agitator Assembly is a device designed for mixing various materials such as paints or similar finishing materials with a viscosity of up to 1000 Centipoise. It can be mounted on a tank or lid and has various shaft and impeller configurations to suit most applications. The shaft can be shortened to suit the tank size. Mixing is achieved radially and axially. The agitator assembly should be mounted offset from the center of the tank for best results. It is suitable for use in hazardous areas: Zone 0 for shaft/impeller and Zone 1 for drive/support (excluding NEMA versions).
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