Duerkopp Adler 550-16 Operating instructions

550-16-26

Engineered sewing station

for setting sleeves

Operating Instructions

Installation Instructions

Service Instructions

Instructions for programming

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bie lefeld

Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler. com

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Ausgabe / Edition: Änderungsindex Teile-Nr. /Part.-No.:

06/2010 Rev. index: 01.0 Printed in Federal Republic of Germany 0791 550065

All rights reser ved.

Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even in

extracts, without prior written permission of Dürkopp Adler AG, is prohibited.

Dürkopp Adler AG - 2010

Foreword

This instruction manual is intended to help the user to become familiar

with the machine and take advantage of its application possibilities in

accordance with the recommendations.

The instruction manual contains important information on how to

operate the machine securely, properly and economically. Observation

of the instructions eliminates danger, reduces costs for repair and

down-times, and increases the reliability and life of the machine.

The instruction manual is intended to complement existing national

accident prevention and environment protection regulations.

The instruction manual must always be available at the machine/sewing

unit.

The instruction manual must be read and applied by any person that is

authorized to work on the machine/sewing unit. This means:

– Operation, including equipping, troubleshooting during the work

cycle, removing of fabric waste,

– Service (maintenance, inspection, repair) and/or

– Transport.

The user also has to assure that only authorized personnel work on the

machine.

The user is obliged to check the machine at least once per shift for

apparent damages and to immediatly report any changes (including the

performance in service), which impair the safety.

The user company must ensure that the machine is only operated in

perfect working order.

Never remove or disable any safety devices.

If safety devices need to be removed for equipping, repairing or

maintaining, the safety devices must be remounted directly after

completion of the maintenance and repair work.

Unauthorized modification of the machine rules out liability of the

manufacturer for damage resulting from this.

Observe all safety and danger recommendations on the machine/unit!

The yellow-and-black striped surfaces designate permanend danger

areas, eg danger of squashing, cutting, shearing or collision.

Besides the recommendations in this instruction manual also observe

the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause

bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the

instruction book and operated by persons with appropriate training.

2. Before putting into service also read the safety rules and

instructions of the motor supplier.

3. The machine must be used only for the purpose intended. Use of

the machine without the safety devices is not permitted. Observe all

the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, presser foot, needle

plate, feed dog and bobbin) when threading, when the workplace is

left, and during service work, the machine must be disconnected

from the mains by switching off the master switch or disconnecting

the mains plug.

5. Daily servicing work must be carried out only by appropriately

trained persons.

6. Repairs, conversion and special maintenance work must only be

carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the

machine from the compressed air supply system (max. 7-10 bar).

Before disconnecting, reduce the pressure of the maintenance unit.

Exceptions to this are only adjustments and functions checks made

by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by

electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted,

except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us

and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as

the entire sewing unit is found to comply with EC directives.

13. The line cord should be equipped with a country-specific mains

plug. This work must be carried out by appropriately trained

technicians (see paragraph 8).

It is absolutely necessary to respect the safety

instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Contents: Page:

Part 4: Programming Instructions Class 550-16-26

Program version: 3.0

1. General

1.1 HardwareComponents.......................................... 5

1.2 Operating.................................................. 5

2. Operating Elements of the Cl. 550-16-26

2.1 RightPedal-“SewingDrive” ...................................... 6

2.2 AdditionalLeftPedal-“CorrectionValue”............................... 6

2.3 Kneeswitch................................................. 6

2.4 TheKeyPanel................................................ 7

2.4.1 TheDisplay................................................. 7

2.4.2 The Function Keys ............................................. 7

2.4.3 ExamplesofTypesofOperation..................................... 8

2.5 TheBF1CEOperatorTerminal...................................... 9

2.5.1 TheScreen ................................................. 10

2.5.2 The Function Keys ............................................. 10

2.5.3 ExamplesofParameterSelectionandChange............................ 11

3. Key Panel Operation Modes

3.1 ScreenoftheKeyPanel ......................................... 13

3.1.1 MachineClassDisplay .......................................... 13

3.1.2 AutomaticDisplay(AUTO)........................................ 13

3.1.3 ManualDisplay(MAN)........................................... 13

3.1.4 BaseSettingDisplay(MENU) ...................................... 13

3.1.5 GlobalParametersDisplay(GP)..................................... 14

3.1.6 ProgrammingModeDisplay(TEACH) ................................. 14

3.1.7 ProgramSequenceDisplay(PS)..................................... 14

3.2 Functions of the Key Panel ....................................... 15

3.2.1 ManualBartack............................................... 15

3.2.2 SettingBunchingValues......................................... 15

3.2.3 SupplementaryThreadTension..................................... 17

3.2.4 BartackSuppression/BartackActivation............................... 17

3.2.5 NeedleUp/Down............................................. 17

3.2.6 Pkey(Currentlynofunction)....................................... 17

3.2.7 Ekey(Currentlynofunction)....................................... 17

4. Calling Up the Test and Check Programs

4.1 MachineSettings/OptionalEquipment-SoftKeyF1....................... 19

4.2 Machine-specificCheckPrograms- SoftKeyF2.......................... 20

4.2.1 BasicInitializationoftheMachine(CodeEntry)........................... 21

4.2.1.1 InitializationoftheSewingProgramBase............................... 23

4.2.2 SettingProgramfortheAdditionalPedal- Bunching........................ 26

4.2.3 CheckProgramfortheAnalog/DigitalConverter........................... 28

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Contents: Page:

4.2.4 CheckProgramfortheKeyPanel.................................... 29

4.3 Multitest- SoftKeyF3.......................................... 30

4.3.1 MemoryCheckEPROM.......................................... 31

4.3.2 MemoryCheckRAM............................................ 32

4.3.3 ManualCheckoftheInputs....................................... 33

4.3.4 AutomaticCheckoftheInputs ..................................... 34

4.3.5 CheckoftheOutputs........................................... 35

4.3.6 Step Motor Function Check ....................................... 38

4.3.7 Sewing Drive Function Check ...................................... 40

4.3.8 Event/ErrorMemoryDisplay....................................... 43

4.4 TerminalTest-SoftKeyF4....................................... 45

4.5 ContrastSetting-SoftKeyF5..................................... 45

5. Description of the Function Screens

5.1 AutomaticSewing(AUTO)........................................ 48

5.1.1 SelectionoftheProgramSequenceandProgramNumber .................... 49

5.1.2 SelectionoftheSize............................................ 50

5.1.3 DisplayoftheApplicationAreaDOB/HAKA............................. 50

5.1.4 PercentileChangeoftheBunchingValue............................... 51

5.1.5 Changeover-CurrentPieceRight/Left ................................ 51

5.1.6 SelectingtheCurrentStep........................................ 52

5.1.7 ChangeoftheBunchingValue/Fullness............................... 52

5.1.8 DisplayoftheCurrentPartialSeamLengthinmm.......................... 53

5.1.9 Display of the Special Functions .................................... 53

5.1.10 ReturntotheProgramBeginning.................................... 54

5.1.11 UseofStorageMedium(USBflashdrive)............................... 54

5.2 LoadingandSavingofSewingPrograms(USBflashdrive) .................... 55

5.2.1 EnteringaStorageMediumDesignation................................ 56

5.2.2 EnteringaStorageMediumNumber.................................. 57

5.2.3 SettingtheTransferDirection(Loading/Saving) .......................... 57

5.2.4 StartingtheDataTransfer ........................................ 58

5.2.5 CheckoftheStorageMediumHeader................................. 59

5.3 ManualSewing(MAN)........................................... 61

5.3.1 ChangingtheBunchingValue...................................... 61

5.3.2 ActivationoftheSeamLengthMeasurement............................. 63

5.4 BaseSettings(BASIC)........................................... 64

5.4.1 PresettingoftheSewingGraphic.................................... 65

5.4.2 PresettingoftheApplicationArea(DOB/HAKA) .......................... 65

5.4.3 PresettingtheSizeTable......................................... 66

5.4.3.1 SizeTable-Women’sWearDOB .................................... 67

5.4.3.2 SizeTable-Men’sWearHAKA ..................................... 68

5.4.4 SettingtheStartPositionoftheEllipse................................ 69

5.5 GlobalParameters(GP).......................................... 70

5.5.1 SettingtheBaseStitchLength ..................................... 71

5.5.2 SelectionoftheTypeofBeginningBartack.............................. 72

5.5.3 SelectionoftheTypeofEndBartack.................................. 73

5.5.4 SettingtheNumberofBartackStitches................................ 74

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Contents: Page:

5.5.5 SelectionoftheSpeedintheBartack................................. 75

5.5.6 Seam Length Measurement through Light Barrier .......................... 75

5.5.7 SelectionoftheNeedlePositionataStopintheSeam....................... 76

5.5.8 SoftstartOn/Off ............................................. 76

5.5.9 SelectionoftheSpeedwiththeSoftstart............................... 77

5.5.10 SettingtheNumberofSoftstartStitches ............................... 78

5.5.11 Automatic Foot Lift at Stop in the Seam ............................... 79

5.5.12 Automatic Foot Lift after the Trimming Procedure .......................... 79

5.5.13 AcousticSignalforStepAdvance.................................... 79

5.5.14 SelectionofthePedalModefortheFullnessAdjustment ..................... 80

5.6 TEACHProgrammingMode....................................... 81

5.6.1 Presetting-“TEACH”........................................... 82

5.6.2 Preselection-“TEACH-SELECT”.................................... 84

5.6.2.1 ChangingtheSizeSetting........................................ 85

5.6.2.2 ChangeoftheDOB/HAKAApplicationArea ............................. 86

5.6.2.3 ChangingtheSewingGraphic...................................... 86

5.6.2.4 ChangingtheStartingPieceLEFT/RIGHT............................... 87

5.6.2.5 EntryofaSewingProgramDesignation................................ 88

5.6.3 “TEACH-IN”EntryMode......................................... 89

5.6.3.1 SelectionoftheCurrentStep ...................................... 90

5.6.3.2 ChangingoftheBunchingValue/Fullness.............................. 90

5.6.3.3 DeterminationoftheCurrentPartialSeamLengthinmm ..................... 91

5.6.3.4 EntryoftheGradation........................................... 92

5.6.3.5 Tur ning On the Special Functions .................................... 92

5.6.3.6 QuickReturntotheProgramBeginning................................ 93

5.6.3.7 SettingthePieceorProgramEnd.................................... 94

5.6.3.8 Mirror-End-Continue.......................................... 95

5.6.3.9 Copy-Automatic ............................................. 97

5.6.3.10“MODEL”EntryMode........................................... 98

5.7 ProgramSequence(PS).......................................... 99

5.7.1 SelectingaProgramSequence..................................... 99

5.7.2 ChangingaProgramSequence..................................... 100

5.7.3 AutomaticExecutionofaProgramSequence ............................ 101

6. Error, War ning and Information Windows ............................. 102

7. List of All Symbols ............................................ 103

8. Error Messages .............................................. 108

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1. General

1.1 Hardware Components

The configured 550-16-26 work place is executed w ith the following

components:

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DAC II B controls with the SAB C167-CR

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With integrated feed motor controls for a max. of 4 step motors

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With CAN interface

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With RS232 and RS422 interfaces

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2 step motor output s tages

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2 step motors for the upper and lower belt drive

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AB285 sewing drive controls from Efka

·

DC1500 sewing drive from Efka

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Sewing drive pedal for direct speed setting

·

Additional pedal for direct bunching value alteration, as desired

continuous over the whole value range (0-15) or as a correction

value +/- 0.5 .

·

Knee switch for the sequence advance

1.2 Operation

·

BF1CE control panel and key panel

·

With 15 keys for the adjustment of the bunching value (½ values

possible through the simultaneous pressing of 2 neighbouring

keys)

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With assignment of keys for machine functions

·

Additional pedal for a continuous adjustment of the bunching

value

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Programs can be generated with the “Teach-In” procedure

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Mirroring and gradation in all sizes

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Graphical display of the sewing parameters

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Precise program transfer from one work place to another via RAM

card or USB flash drive.

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2. Operating Elements of the Cl. 550-16-26

2.1 Right Pedal - “Sewing Drive”

The pedal has 16 different positions. It controls the speed of the

sewing drive on the one hand and the thread trimming procedure on

the other.

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Forward Step 1-12 Speed setting

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Base position Step 0 Positioning in

pos.1 or pos.2

Lower the sewing foot

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Back 1 Step -1 Lift the sewing foot

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Back 2 Step -2 Trim the thread

2.2 Additional Left Pedal - “Correction Value”

With this pedal the bunching value can be corrected within a step. As

soon as the next step is called up via the knee switch, the correction

value is invalidated. (Automatic operation)

2.3 Knee switch

With the knee switch one can advance from one step cycle to the

next.

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2.4 The Key Panel

2.4.1 The Display

Bunching value Step Program number

2.4.2 The Function Keys

Supplementary thread tension on / off

(The active function is indicated by the green LED)

Manual bartack (Key pressed, feed runs in reverse until the key is

released again)

No bunching (straight seam)

to Setting bunching values.

(½ values possible through the simultaneous pressing of 2 keys)

Bartack suppression (function is inverted)

Currently no function

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2.4.3 Examples of Types of Operation

Tapping Press the key and release (2.0s operated)

Pressing Hold the key pressed

Long Key operated 2.0s

to Tap one of the mentioned keys

+ Press the key and hold down a nd then additionally

tap the key.

The keys must now be released.

Tap

and Setting intermediate bunching values (here e.g. 0.5)

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2.5 The BF1CE Operator Terminal

For input and output, an operator terminal with a LCD screen and a

comprehensive keypad is used.

In order to assure quick operation during the s ewing process, the

supplementary key panel (Illus. 2.5.-1) is used for fullness adjustment

during bunching.

In the design of the user interface only symbols are used. The

changing of parameters occurs via the numeric keypad or the cursor

keys.

Illus. 2.5-1 BF1CE Col or control panel

Numeric keypad, entry block

Cursor block, UP/ DOWN/ LEFT/ RIGHT/ OK key

Reset key

Escape key

to Function keys

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2.5.1 The Screen

After the initialization of all control panel components the

configuration is shown on the screen.

The function changes are stored in the inter nal EEPROM and are valid

until the next change.

2.5.2 The Function Keys

Escape

Restart

Soft keys F1 ... F5

to Number entry / Selection

Sign

Comma / Decimal point

/ Cursor Up / Cursor Down

/ CursorLeft/CursorRight

Confirmation or Return

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2.5.3 Examples of Parameter Selection and Change

All symbols and the corresponding parameters are listed in Chapter 9.

Depending on the application, a parameter is selected either via the

cursor keys or directly via a number at the upper right next to the

symbol. The symbol of the selected parameter is then highlighted with

a black shadow bar.

The selection of the desired parameter occurs via the following keys:

/ Cursor Up / Cursor Down

/ CursorLeft/CursorRight

Confirmation or Return

to Direct selection of the parameter or

function

For changes to the parameter values the parameters are divided into

different groups:

1. Functions, which are turned on/off or alter nated

Entry: LEFT / RIGHT

The function is alter nated via t he 4 key of the numeric keypad.

Entry: ON / OFF

The function is tur ned on or off via the OK key.

2. Parameters, whose values can only be changed in steps

Entry: 500, 600, 700, 800, etc..... [1/min]

With the aid of the Cursor Up and Cursor Down keys the next or

previous step can be selected. The value is saved by pressing the OK

key. If the new setting is not to be stored, then press the ESC key.

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3. Parameters, whose values are entered via the numeric keypad

Entry: 0...120 [mm]

The value of the parameter can be changed within the prescribed

limits via the numeric keypad. If a value which is too large or too small

is entered, the upper or lower limit is displayed. The value is saved by

pressing the OK key. If the value is not to be saved, then press the

ESC key. If a sign is displayed with this parameter, the sign can be

reversed with the aid of the (+/-) key.

4. Functions, which allow a selection to be made

Entry: Without beginning bartack

Entry: Beginning bartack, single

Entry: Beginning bartack, double

With the aid of the Cursor Left and Cursor Right keys, the next or

previous function can be selected. The selection is saved by pressing

the OK key.

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3. Key Panel Operation Modes

3.1 Screen of the Key Panel

3.1.1 Machine Class Display

After the machine is turned on the machine class is briefly displayed

3.1.2 Automatic Display (AUTO)

In automatic operation the bunching value is shown in the left display

field (3 digits), the current step in the center display field (2 digits) and

the program number in the right display field.

Bunching value Step Program number

3.1.3 Manual Display (MAN)

In manual operation the step and program number displays are tur ned

off.

Bunching value Step Program number

3.1.4 Base Setting Display (MENU)

In base setting operation, as in automatic operation, the bunching

value is shown in the left display field (3 digits), the current step in the

center display field (2 digits) and the program number in the right

display field.

Bunching value Step Program number

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3.1.5 Global Parameters Display (GP)

With the global parameters, the bunching value is shown in the left

display field (3 digits), the current step in the center display field (2

digits) and the program number in the right display field.

Bunching value Step Program number

3.1.6 Programming Mode Display (TEACH)

In Teach-In operation the bunching value is shown in t he left display

field (3 digits), the current step in the center display field (2 digits) and

the program number in the right display field.

Bunching value Step Program number

3.1.7 Program Sequence Display (PS)

With the program sequence setting the bunching value and step

displays are tur ned off. In the right display field only the program

number is shown.

Bunching value Step Program number

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3.2 Functions of the Key Panel

3.2.1 Manual Bartack

Manual bartack (Key pressed, feed runs in reverse until the key is

released again)

3.2.2 Setting Bunching Values

The bunching value is entered as desired with the “0”to“15” keys. An

intermediate value (½) is set by s imultaneously pressing neighbouring

bunching value keys. e.g: “0”and“1” results in the bunching value

0.5 and is shown in the display.

Bunching value Step Program number

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With an adjustable base stitch length from 1.5 mm to 5.5 mm

(Adjustable in 0.1 mm steps), a max. sewing length of 5.5 mm and a

max. allowable fullness difference of 3 mm (30 TICs, resolution

1/10 mm), via the 16 keys, selectable fullness distribution results as

follows :

Setting the fullness distribution via the key panel :

Key(s) Bunching Value Display Fullness [1/10 mm]

00.0 0

0+1 0.5 1

11.0 2

1+2 1.5 3

22.0 4

2+3 2.5 5

33.0 6

3+4 3.5 7

44.0 8

4+5 4.5 9

55.0 10

5+6 5.5 11

66.0 12

6+7 6.5 13

77.0 14

7+ 8 7.5 15

88.0 16

8+9 8.5 17

99.0 18

9 + 10 9.5 19

10 10.0 20

10 + 11 10.5 21

11 11.0 22

11 + 12 11.5 23

12 12.0 24

12 + 13 12.5 25

13 13.0 26

13 + 14 13.5 27

14 14.0 28

14 + 15 14.5 29

15 15.0 30

Base stitch length 1.5 mm + max. fullness difference 3 mm (30/10)

–

Max. stitch length upper belt drive 4.5 mm

–

( and keys are operative)

Base stitch length 3.5 mm + max. fullness difference 3 mm

–

Limitation to max. sewing length upper belt drive 5.5 mm

–

(only the and keys are operative)

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