ProSoft Technology ILX56-PBS User manual

ILX56-PBS

PROFIBUS DPV1 Slave

ControlLogix

®

Platform

May 19, 2020

User Manual

ILX56-PBS Preface

ControlLogix® Platform User Manual

Page 2 of 87

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ILX56-PBS User Manual

May 19, 2020

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ILX56-PBS Preface

ControlLogix® Platform User Manual

Page 3 of 87

China ROHS

部件名称

Component Name

有害物质

Hazardous substances

鉛

Lead

(Pb)

汞

Mercury

(Hg)

鎘

Cadmium

(Cd)

六价铬

Hexavalent

Chromium

(Cr(VI))

多溴联苯

Polybrominated

Biphenyls

(PBB)

多溴二苯醚

Polybrominated

Diphenyl

Ethers

(PBDE)

印刷电路板组件

Printed Circuit

Board Assemblies

X

O

接线和电缆

Wiring and Cable

O

塑料部件

Plastic

Components

O

本表格依据 SJ/T 11364 的规定编制。This table is made per guidance of SJ/T 11364

O: 表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。

O: Indicates that this hazardous substance contained in all of the homogeneous

materials for the part is below the limit requirement in GB/T 26572.

X: 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。

X: Indicates that this hazardous substance contained in at least one of the homogeneous

materials used for this part is above the limit requirement in GB/T 26572.

( 企业可在此处，根据实际情况对上表中打 “X” 的技术原因进行进一步说明。)

(According to actual situation, extra explanations can be given here for the technical reasons of items with "X".)

ILX56-PBS Preface

ControlLogix® Platform User Manual

Page 4 of 87

Contents

Your Feedback Please ......................................................................................................................... 2

Content Disclaimer .............................................................................................................................. 2

1. Preface............................................................................................................................................ 7

Introduction to the ILX56-PBS ................................................................................................. 7

Features .................................................................................................................................. 8

Additional Information ............................................................................................................ 8

2. Installation ...................................................................................................................................... 9

Module Layout ........................................................................................................................ 9

PROFIBUS DP Port (RS485) .................................................................................................... 10

3. Setup ............................................................................................................................................ 11

Install Configuration Software .............................................................................................. 11

Creating a New Project ......................................................................................................... 12

ILX56-PBS Parameters ........................................................................................................... 14

General .......................................................................................................................... 14

PROFIBUS – Slave Mode ................................................................................................ 15

Logix .............................................................................................................................. 16

Adding PROFIBUS DP Devices ............................................................................................... 17

General .......................................................................................................................... 18

PROFIBUS Configuration ............................................................................................... 19

DPV1 .............................................................................................................................. 20

User Parameters ........................................................................................................... 21

Slot Configuration ......................................................................................................... 21

Start-up Parameters ...................................................................................................... 22

DPV1 Objects ................................................................................................................. 23

DPV1 Alarms .................................................................................................................. 24

Module Download ................................................................................................................ 25

Studio 5000 Configuration .................................................................................................... 26

Installing the Add-On Profile (AOP) .............................................................................. 26

Adding a Module to I/O Configuration ......................................................................... 26

PLX50 Configuration Utility Project File ........................................................................ 28

Generating a Logix .L5X File .................................................................................................. 29

Local Rack Module Location .......................................................................................... 29

Remote Rack Module Location ..................................................................................... 30

Generating the L5X File ................................................................................................. 31

ILX56-PBS Preface

ControlLogix® Platform User Manual

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SD Card .................................................................................................................................. 35

Firmware ............................................................................................................................... 35

Configuration .................................................................................................................... 36

Manual Copy ................................................................................................................. 36

PLX50 Configuration Utility Upload .............................................................................. 38

4. Operation ..................................................................................................................................... 39

Logix Operation ..................................................................................................................... 39

PROFIBUS DP - Slave ..................................................................................................... 39

General Status ........................................................................................................................... 39

General Control ......................................................................................................................... 42

Status and DPV0 Data Exchange ............................................................................................... 43

DPV1 Class 1 Messaging (MS1) ................................................................................................. 45

Alarming .................................................................................................................................... 46

Upgrading Firmware ............................................................................................................. 48

5. Diagnostics ................................................................................................................................... 50

LEDs ....................................................................................................................................... 50

Module Status Monitoring .................................................................................................... 52

ILX56-PBS Status ........................................................................................................... 53

General ...................................................................................................................................... 53

Slave Status ............................................................................................................................... 55

Logix Statistics ........................................................................................................................... 56

ILX56-PBS Emulated Slave Device Status ...................................................................... 57

PROFIBUS Packet Capture ..................................................................................................... 58

Packet Details ................................................................................................................ 60

Packet Filter .................................................................................................................. 61

Saving Packet Filter Options ......................................................................................... 62

Module Event Log ................................................................................................................. 63

6. Technical Specifications ............................................................................................................... 64

Electrical ................................................................................................................................ 64

PROFIBUS DP ......................................................................................................................... 64

Certifications ......................................................................................................................... 64

7. PROFIBUS DP ................................................................................................................................ 65

Introduction .......................................................................................................................... 65

PROFIBUS master and slave .................................................................................................. 66

PROFIBUS master class 1 (DPM1) or class 2 (DPM2) ............................................................ 66

Cyclic communication ........................................................................................................... 67

ILX56-PBS Preface

ControlLogix® Platform User Manual

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Acyclic communication ......................................................................................................... 67

Topology of PROFIBUS DP ..................................................................................................... 67

PROFIBUS DP cable description ............................................................................................ 68

PROFIBUS DP connector description .................................................................................... 68

8. ILX56-PBS Quickstart .................................................................................................................... 69

GSD File Management Tool Installation ............................................................................... 69

Creating a New Project ......................................................................................................... 70

PROFIBUS Configuration ............................................................................................... 71

Logix Configuration ....................................................................................................... 71

Adding a PROFIBUS Slave ...................................................................................................... 72

Downloading the Configuration to the ILX56-PBS ................................................................ 74

ControlLogix Configuration ................................................................................................... 75

PROFIBUS Master Configuration ........................................................................................... 77

9. Support, Service & Warranty ....................................................................................................... 86

Contacting Technical Support ............................................................................................... 86

Warranty Information ........................................................................................................... 86

10. Index .......................................................................................................................................... 87

ILX56-PBS Preface

ControlLogix® Platform User Manual

Page 7 of 87

1. Preface

Introduction to the ILX56-PBS

This manual describes the installation, operation, and diagnostics of the ProSoft ILX56-PBS

PROFIBUS DPV0/DPV1 Slave module.

The ILX56-PBS slots into a 1756 ControlLogix backplane and allows the user to interface

PROFIBUS DP to a ControlLogix controller via the ControlLogix backplane.

The ILX56-PBS can operate as one or more PROFIBUS DPV0/DPV1 Slaves. This will allow

a ControlLogix controller to exchange process, alarming, and diagnostic data with a

PROFIBUS DP Master.

Figure 1.1 – Typical ILX56-PBS PROFIBUS Slave architecture

ILX56-PBS Preface

ControlLogix® Platform User Manual

Page 8 of 87

Features

The ILX56-PBS will allow the user to interface PROFIBUS DPV0/DPV1 to a ControlLogix

controller via the 1756 ControlLogix backplane. The ILX56-PBS also supports an onboard

non-volatile event log for improved fault finding.

PROFIBUS Slave (ILX56-PBS)

The ILX56-PBS can also be configured to emulate up to 10 PROFIBUS slave devices. Each

slave device emulated by the ILX56-PBS can be configured to provide DPV0 data exchange

with a PROFIBUS Master on the network.

The data will be formatted into the engineering units for use in a ControlLogix platform by

using the automatically-generated mapping imports for Logix User Defined Data Types

(UDTs).

Each emulated slave can also be configured to exchange DPV1 Class 1 data by mapping

Logix tags for the relevant DPV1 data exchange. Each emulated slave will also be able to

provide DPV1 alarming for the PROFIBUS Master.

Additional Information

The following documents contain additional information that can assist the user with the

module installation and operation.

Resource

Link

PLX50 Configuration Utility

Installation

www.prosoft-technology.com

ILX56-PBS User Manual

ILX56-PBS Datasheet

www.prosoft-technology.com

Table 1.1 - Additional Information

ILX56-PBS Installation

ControlLogix® Platform User Manual

Page 9 of 87

2. Installation

Module Layout

The ILX56-PBS has one RS485 PROFIBUS DP port at the front of the module.

NOTE: All required power for the module is derived from the ControlLogix

backplane.

The module provides 3 diagnostic LEDs and a 4-character alpha-numeric LED display that

provides the mode and status of the module.

Figure 2.1 – ILX56-PBS Front View

Figure 2.2 – ILX56-PBS Bottom View

ILX56-PBS Installation

ControlLogix® Platform User Manual

Page 10 of 87

The module provides two DIP switches and a slot for a SD memory card located on the bottom

of the module. These switches can only be accessed when the module is removed from the

ControlLogix chassis.

DIP Switch

Description

DIP Switch 1

Used to force the module into “Safe Mode”. When in “Safe Mode” the module

will not load the application firmware and will wait for new firmware to be

downloaded. This should only be used in the rare occasion when a firmware

update was interrupted at a critical stage.

DIP Switch 2

Used to prevent changes to the configuration.

Table 2.1. - DIP Switch Settings

PROFIBUS DP Port (RS485)

The PROFIBUS DP port uses a female DB9 connector. This provides connection for the

communication conductors, cable shielding and +5Vdc output power.

Figure 2.3 – ILX56-PBS PROFIBUS DP (RS485) DB9 connector

Signal

Description

1

-

Not connected

2

-

Not connected

3

RxD/TxD-P

Data received and transmit (+)

4

CNTR-P

Control signal to repeater (+)

5

DGND

Reference potential for +5Vdc

6

VP

+5Vdc for terminating resistors (active termination)

7

-

Not connected

8

RxD/TxD-N

Data received and transmit (-)

9

-

Not connected

Table 2.2 – DB9 Connector layout

ILX56-PBS Setup

ControlLogix® Platform User Manual

Page 11 of 87

3. Setup

Install Configuration Software

All the network setup and configuration of the module is achieved by means of the ProSoft

PLX50 Configuration Utility. This software can be downloaded from:

http://www.prosoft-technology.com.

Figure 3.1. - ProSoft PLX50 Configuration Utility Environment

ILX56-PBS Setup

ControlLogix® Platform User Manual

Page 12 of 87

Creating a New Project

Before the user can configure the module, a new PLX50 Configuration Utility project must be

created.

1 Under the File menu, select New.

Figure 3.2 - Creating a new project

2 A new device can now be added by selecting Add under the Device menu.

Figure 3.3 - Adding a new device

ILX56-PBS Setup

ControlLogix® Platform User Manual

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3 In the Add New Device window select the ILX56-PBS and click the Ok button.

Figure 3.4 – ILX56-PBS

4 The device will appear in the Project Explorer tree as shown below, and its

configuration window opened. The device configuration window can be reopened by

either double-clicking the module in the Project Explorer tree or right-clicking the

module and selecting Configuration.

Figure 3.5 – ILX56-PBS configuration

ILX56-PBS Setup

ControlLogix® Platform User Manual

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ILX56-PBS Parameters

The ILX56-PBS parameters are configured by the PLX50 Configuration Utility.

NOTE: Refer to the additional information section for documentation and

installation links for ProSoft’s PLX50 Configuration Utility.

General

The General configuration is shown in the following figure. The ILX56-PBS General

configuration window is opened by either double-clicking on the module in the tree, or right-

clicking the module and selecting Configuration.

Figure 3.6 – ILX56-PBS General configuration

The General configuration consists of the following parameters:

Parameter

Description

Instance Name

This parameter is a user-defined name to identify between various ILX56-PBS

modules.

Description

This parameter is used to provide a more detailed description of the ILX56-PBS.

Mode

The ILX56-PBS can operate in one of two modes:

Quiet

This mode allows the user to connect the ILX56-PBS to an active bus and run a

DP packet capture. In this mode the ILX56-PBS will not communicate on the DP

Bus, but rather only listen.

Slave

The ILX56-PBS will emulate multiple PROFIBUS Slave devices.

Table 3.1 - General configuration parameters

ILX56-PBS Setup

ControlLogix® Platform User Manual

Page 15 of 87

PROFIBUS – Slave Mode

The ILX56-PBS PROFIBUS configuration is shown in the following figure. The ILX56-PBS

PROFIBUS configuration window is opened by either double-clicking on the module in the

tree, or right-clicking the module and selecting Configuration.

Figure 3.7 – ILX56-PBS PROFIBUS configuration – Slave Mode

The PROFIBUS slave configuration consists of the following parameters:

Parameter

Description

BAUD Rate

Baud Rate (in Kbps) of the PROFIBUS network: 9.6, 19.2, 45.45,

93.75, 187.5, 500, 1500, 3000, 6000 or 12000 Kbps. The baud rate selected

should be supported by the PROFIBUS master. The baud rate should be

selected depending on the cable length, see chapter “PROFIBUS DP”

Table 3.2 - PROFIBUS configuration parameters – Slave Mode

ILX56-PBS Setup

ControlLogix® Platform User Manual

Page 16 of 87

Logix

The Logix configuration is shown in the following figure. The ILX56-PBS Logix configuration

window is opened by either double-clicking on the module in the tree, or right-clicking the

module and selecting Configuration.

Figure 3.8 – ILX56-PBS Logix configuration

The Logix configuration consists of the following parameters:

Parameter

Description

Logix Connections

The number of Logix (CIP) Connections (1 to 10) to be used in the exchange

with Logix.

Each backplane connection is configured with 500 bytes output and 496 byte

input and 0 byte configuration.

NOTE: This value must match the same number of connections configured

in the Logix IO tree.

Controller Path

This is the CIP path to the Logix controller.

This path will be used for the Class 3 data exchanges for DPV1 objects and

alarms.

Response Timeout

The maximum time (ms) allowed for a Class 3 response from the Logix

controller.

Logix Base Tag A/B

This is the tagname of the ILX56-PBS used for the input and output assembly.

For example, if the module is in the local slot connected to a Logix controller

the base Logix tag will be local:x (where x is the slot number).

The base tagname is used when generating the Logix L5X file, which will

automatically map the required data.

NOTE: Only Logix Base Tag A will be relevant.

Table 3.3 - Logix configuration parameters

ILX56-PBS Setup

ControlLogix® Platform User Manual

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Adding PROFIBUS DP Devices

The user will need to add each PROFIBUS device to the ILX56-PBS. Each PROFIBUS device

can then be configured. This is done by right-clicking on the PROFIBUS Devices item in the

tree and selecting Add PROFIBUS Device.

Figure 3.9 – Adding a PROFIBUS Field Device

When adding a PROFIBUS Device in Slave Mode, a static GSD file, based on the ILX56

module, will be automatically applied.

Module

GSD Filename

ILX56-PBS

PSFT0EE3.GSD

Table 3.4 – Slave GSD File

ILX56-PBS Setup

ControlLogix® Platform User Manual

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General

The General configuration is shown in the following figure. The Device General Configuration

window is opened by either double-clicking on the slave device in the tree, or right-clicking the

slave device and selecting Configuration.

Figure 3.10 – Device General configuration parameters

The General configuration consists of the following parameters:

Parameter

Description

Instance Name

The device instance name which will be used to create the Tag

names and UDTs in Logix.

Table 3.5 –Device General configuration parameters

ILX56-PBS Setup

ControlLogix® Platform User Manual

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PROFIBUS Configuration

The PROFIBUS configuration is shown in the following figure. The Device PROFIBUS

configuration window is opened by either double-clicking on the slave device in the tree, or

right-clicking the slave device and selecting Configuration.

Figure 3.11 – Device PROFIBUS configuration parameters

The PROFIBUS configuration consists of the following parameters:

Parameter

Description

Node Address

This is the ILX56-PBS node address on the PROFIBUS network.

TSDR

N/A

Minimum Slave Interval

N/A

Watchdog Enable

N/A

Watchdog Value

N/A

Group Membership

N/A

Table 3.6 – Field Device PROFIBUS configuration parameters

ILX56-PBS Setup

ControlLogix® Platform User Manual

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DPV1

The DPV1 configuration is shown in the following figure. The slave device DPV1 configuration

window is opened by either double-clicking on the slave device in the tree, or right-clicking the

slave device and selecting Configuration.

Figure 3.12 – Device DPV1 configuration parameters

The DPV1 configuration consists of the following parameters:

Parameter

Description

Enable DPV1

Indicates if the slave supports DPV1 Class 1 access (read and

write) or alarms. The default value is based on the information

provided by the GSD File.

Base 1ms

N/A

Enable Fail Safe

N/A

Check Config

N/A

Alarm Mode

N/A

Alarm Ack uses SAP50

This will force the ILX56-PBS to use Service Access Point (SAP)

50 to acknowledge alarms.

Alarm Enables

N/A

Table 3.7 – Device DPV1 configuration parameters

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