906
Additional Instructions
Fitting the marking lamp
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Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents,
including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2015
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE
Table of Contents
Additional Instructions 906 - 01.0 - 01/2015 1
1 Components of the parts set..................................................... 3
2 Other required parts sets........................................................... 4
2.1 Parts set - marking lamp including power supply (0911 597534). 4
2.2 Parts set - supplementary marking lamp (0510 590034).............. 4
3 Fitting the parts set .................................................................... 5
3.1 Pre-assembling the marking lamps .............................................. 5
3.2 Laying the cables.......................................................................... 8
3.3 Pre-assembling plate housing power supplies ............................. 9
3.4 Installing the plate....................................................................... 10
3.5 Laying the cables to the controller.............................................. 13
4 Setting up and activating the marking lamps ........................ 16
4.1 Activating the marking lamps (in general)................................... 16
4.2 Selecting marking lamps ............................................................ 18
4.3 Setting up the marking lamps ..................................................... 20
Table of Contents
2 Additional Instructions 906 - 01.0 - 01/2015
Components of the parts set
Additional Instructions 906 - 01.0 - 01/2015 3
1 Components of the parts set
Check whether the scope of delivery for parts set 0911 597824 is correct
prior to installing the marking lamps.
Part number Quantity Description
0739 005010 4 Sleeve
0911 490260 1 Plate
0911 594000 1 Holder - bar
0911 594010 1 Bar
9201 113267 2 Hexagon screw
9205 102477 2 Setscrew
9217 300597 4 Pan-head screw
9234 000067 4 Hexagon nut
9330 000087 4 Washer
9330 900117 2 Washer
9840 121002 10 Cable tie
9870 911015 1 Cable
Other required parts sets
4 Additional Instructions 906 - 01.0 - 01/2015
2 Other required parts sets
Check whether the scope of delivery for the other required parts sets is
correct prior to installing the marking lamps.
2.1 Parts set - marking lamp including power supply
(0911 597534)
At least 1 order must be placed for parts set 0911 597534. You can use
no more than 4 of these parts sets at the same time.
2.2 Parts set - supplementary marking lamp (0510 590034)
For each marking lamp including power supply (0911 597534) you can
connect up to 2 additional marking lamps (0510 590034). The marking
lamps will then be switched on and off as a group.
Part number Quantity Description
0216 000103 3 Hexagon nut
0806 402670 1 Clamping piece on bar
0806 402680 1 Clamping piece inside clamping piece
9830 501010 4 Spacer
9835 501004 1 Marking lamp
9840 121001 2 Cable tie
9850 001090 1 Circuit board
Part number Quantity Description
0216 000103 3 Hexagon nut
0806 402670 1 Clamping piece on bar
0806 402680 1 Clamping piece inside clamping piece
9835 501004 1 Marking lamp
Fitting the parts set
Additional Instructions 906 - 01.0 - 01/2015 5
3 Fitting the parts set
3.1 Pre-assembling the marking lamps
Fig. 1: Pre-assembling the holder
1. Fit both holders (1) with one setscrew (2) each.
Fig. 2: Clamping pieces pre-assembled
2. Slide clamping pieces (3) and (4) into one another until they lock into
place.
DANGER
Risk of death from electric shock!
The marking lamps may only be installed by quali-
fied technicians.
Switch off the machine before fitting the marking
lamps!
(1) - Holder (2) - Setscrew
(3) - Clamping piece on bar (4) - Clamping piece inside clamping piece
①
②
③
④
Fitting the parts set
6 Additional Instructions 906 - 01.0 - 01/2015
Fig. 3: Marking lamp assembled
3. Slide marking lamp (5) into the clamping piece housed inside clamping
piece (4).
4. Fix the marking lamp (5) in place using the nut (6).
Fig. 4: Marking lamp installed on bar
5. Slide assembled marking lamp / marking lamps onto the bar (7). Make
sure the marking lamps are all aligned in the same direction.
6. Place the bar (7) on a smooth surface and slip the holders (1) onto the
ends.
(5) - Marking lamp
(6) - Nut
(4) - Clamping piece inside clamping piece
(1) - Holder
(2) - Setscrew
(7) - Bar
NOTICE
Material damage may occur!
Possible damage to or complete failure of the marking lamps.
DO NOT yet connect the marking lamps to the cables leading to
the power supply!
⑤
④
⑥
①⑦ ①
②
②
Fitting the parts set
Additional Instructions 906 - 01.0 - 01/2015 7
7. Line up the holders (1) precisely with the ends of the bar and align them
parallel to each other.
8. Fix the holders (1) in place on the bar (7) using the setscrew (2).
Fig. 5: Bar assembled
9. Mount the bar (7) at the two bottom holes of the cover (8). Use one
hexagon screw and one washer each for this purpose.
(7) - Bar (8) - Cover
⑧
⑦
Fitting the parts set
8 Additional Instructions 906 - 01.0 - 01/2015
3.2 Laying the cables
1. Lay cables (2) from front to rear.
2. Fix cables (2) in place using cable ties (1).
Fig. 6: Laying the cables
WARNING
Risk of crushing by moving parts!
Do not inadvertently reach into the moving parts!
NOTICE
Material damage may occur!
Possible damage to or complete failure of the marking lamps.
DO NOT yet connect the marking lamps to the cables leading to the
power supply!
Also make sure not to route cables along sharp edges or moving
parts.
(1) - Cable ties (2) - Cables
①② ①
Fitting the parts set
Additional Instructions 906 - 01.0 - 01/2015 9
3.3 Pre-assembling plate housing power supplies
Fig. 7: Preparing the plate
1. Insert spacers (2) into the plate (3).
2. Slip power supplies (1) onto the spacers (2).
(1) - Power supply
(2) - Spacers
(3) - Plate
①
①
②
③
Fitting the parts set
10 Additional Instructions 906 - 01.0 - 01/2015
3.4 Installing the plate
Fig. 8: Removing the cover
1. Remove the cover (2) at the rear by loosening the 12 screws (1) and
taking off the cover (2).
Fig. 9: Installing the plate I
2. Slip 4 screws through the holes (3) from the rear.
NOTICE
Material damage may occur!
Make sure not to route cables along sharp edges or moving parts.
(1) - Screws (12x) (2) - Cover
①
②
(3) - Holes
③
Fitting the parts set
Additional Instructions 906 - 01.0 - 01/2015 11
3. Fit one sleeve (4) on each of the screws.
Fig. 10: Fastening the plate in place
4. Fit the plate (7).
Fig. 11: Installing the plate II
5. Place washers (5) on the screws and fix them in place using the nuts (6).
(4) - Sleeve
(5) - Washer
(6) - Nut
(7) - Plate
⑥
④
⑤
⑦
Fitting the parts set
12 Additional Instructions 906 - 01.0 - 01/2015
Fig. 12: Connecting the cables
6. Route the cables of the marking lamps (8) from front to rear.
7. Connect the cable of the marking lamps (8) to the power supplies (9),
paying attention to the correct polarity:
• white to WS
• black to SW
Fig. 13: Connecting the cables - detailed view
Information
It is advisable to write down which marking lamp is connected to which
power supply. This may prove useful while activating the marking lamps
using the software.
(8) - Cables of the marking lamps (9) - Power supplies
⑧
⑨
Fitting the parts set
Additional Instructions 906 - 01.0 - 01/2015 13
3.5 Laying the cables to the controller
Fig. 14: Laying the cables
1. Lay the cables (1) through the hole (2) and the hole in the table (3)
to the controller, making sure to route the cables (1) along the cable
harness.
2. Slip the plug (4) of the cables onto the power supplies. The labeling of
the cables corresponds to the numbers of the marking lamps that need
to be activated in the software, 4.2 Selecting marking lamps, p. 18.
Fig. 15: Connecting the cables
NOTICE
Material damage may occur!
Make sure not to route cables along sharp edges or moving parts.
(1) - Cables
(2) - Hole
(3) - Hole in the table
(4) - Plug
③
①②
④
Fitting the parts set
14 Additional Instructions 906 - 01.0 - 01/2015
3. Insert the connection plug (5) into socket X100t on the controller.
Fig. 16: Connection to the controller
4. You can now connect the marking lamp using the cable leading to the
power supply.
Fig. 17: Connecting the marking lamps
(5) - Connection plug
⑤
Fitting the parts set
Additional Instructions 906 - 01.0 - 01/2015 15
Fig. 18: Installing the cover
5. Refit the cover (7) using the 12 screws (6).
(6) - Screws (12x) (7) - Cover
⑥
⑦
Setting up and activating the marking lamps
16 Additional Instructions 906 - 01.0 - 01/2015
4 Setting up and activating the marking lamps
4.1 Activating the marking lamps (in general)
The marking lamps are activated via software that controls the machine.
1. Switch on the machine.
The machine requests that you complete a reference run.
2. Perform a reference run.
You are in the main menu.
Fig. 19: Main menu
3. Select Edit - Machine parameters on the control panel.
The machine prompts you to enter the password.
4. Enter password 25483 and press OK to confirm your entry.
The following window opens.
Fig. 20: Machine parameters I
Setting up and activating the marking lamps
Additional Instructions 906 - 01.0 - 01/2015 17
5. Select Configuration on the control panel.
The following window opens.
Fig. 21: Machine parameters II
6. Select Options on the control panel.
The following window opens.
Fig. 22: Selecting options
7. Select Laser marking lamp on the control panel.
8. Press OK to confirm your selection.
You are in the Configuration menu.
9. Press the button.
You are in the Machine parameters menu.
10.Press the button.
You are in the main menu.
Setting up and activating the marking lamps
18 Additional Instructions 906 - 01.0 - 01/2015
4.2 Selecting marking lamps
The marking lamps are activated via software that controls the machine.
1. Navigate to the main menu.
Fig. 23: Main menu
2. Select
Edit - Seam program - Parameters
on the control panel.
The following window opens.
Fig. 24: Sewing parameters I
3. Select Configuration on the control panel.
The following window opens.
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