DURKOPP ADLER 906 User manual

Brand: DURKOPP ADLER

Model: 906

Type: User manual

906

Additional Instructions

Fitting the marking lamp

Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents,

including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.

IMPORTANT

READ CAREFULLY BEFORE USE

KEEP FOR FUTURE REFERENCE

Table of Contents

Additional Instructions 906 - 01.0 - 01/2015 1

1 Components of the parts set..................................................... 3

2 Other required parts sets........................................................... 4

2.1 Parts set - marking lamp including power supply (0911 597534). 4

2.2 Parts set - supplementary marking lamp (0510 590034).............. 4

3 Fitting the parts set .................................................................... 5

3.1 Pre-assembling the marking lamps .............................................. 5

3.2 Laying the cables.......................................................................... 8

3.3 Pre-assembling plate housing power supplies ............................. 9

3.4 Installing the plate....................................................................... 10

3.5 Laying the cables to the controller.............................................. 13

4 Setting up and activating the marking lamps ........................ 16

4.1 Activating the marking lamps (in general)................................... 16

4.2 Selecting marking lamps ............................................................ 18

4.3 Setting up the marking lamps ..................................................... 20

Table of Contents

2 Additional Instructions 906 - 01.0 - 01/2015

Components of the parts set

Additional Instructions 906 - 01.0 - 01/2015 3

1 Components of the parts set

Check whether the scope of delivery for parts set 0911 597824 is correct

prior to installing the marking lamps.

Part number Quantity Description

0739 005010 4 Sleeve

0911 490260 1 Plate

0911 594000 1 Holder - bar

0911 594010 1 Bar

9201 113267 2 Hexagon screw

9205 102477 2 Setscrew

9217 300597 4 Pan-head screw

9234 000067 4 Hexagon nut

9330 000087 4 Washer

9330 900117 2 Washer

9840 121002 10 Cable tie

9870 911015 1 Cable

Other required parts sets

4 Additional Instructions 906 - 01.0 - 01/2015

2 Other required parts sets

Check whether the scope of delivery for the other required parts sets is

correct prior to installing the marking lamps.

2.1 Parts set - marking lamp including power supply

(0911 597534)

At least 1 order must be placed for parts set 0911 597534. You can use

no more than 4 of these parts sets at the same time.

2.2 Parts set - supplementary marking lamp (0510 590034)

For each marking lamp including power supply (0911 597534) you can

connect up to 2 additional marking lamps (0510 590034). The marking

lamps will then be switched on and off as a group.

Part number Quantity Description

0216 000103 3 Hexagon nut

0806 402670 1 Clamping piece on bar

0806 402680 1 Clamping piece inside clamping piece

9830 501010 4 Spacer

9835 501004 1 Marking lamp

9840 121001 2 Cable tie

9850 001090 1 Circuit board

Part number Quantity Description

0216 000103 3 Hexagon nut

0806 402670 1 Clamping piece on bar

0806 402680 1 Clamping piece inside clamping piece

9835 501004 1 Marking lamp

Fitting the parts set

Additional Instructions 906 - 01.0 - 01/2015 5

3 Fitting the parts set

3.1 Pre-assembling the marking lamps

Fig. 1: Pre-assembling the holder

1. Fit both holders (1) with one setscrew (2) each.

Fig. 2: Clamping pieces pre-assembled

2. Slide clamping pieces (3) and (4) into one another until they lock into

place.

DANGER

Risk of death from electric shock!

The marking lamps may only be installed by quali-

fied technicians.

Switch off the machine before fitting the marking

lamps!

(1) - Holder (2) - Setscrew

(3) - Clamping piece on bar (4) - Clamping piece inside clamping piece

①

②

③

④

Fitting the parts set

6 Additional Instructions 906 - 01.0 - 01/2015

Fig. 3: Marking lamp assembled

3. Slide marking lamp (5) into the clamping piece housed inside clamping

piece (4).

4. Fix the marking lamp (5) in place using the nut (6).

Fig. 4: Marking lamp installed on bar

5. Slide assembled marking lamp / marking lamps onto the bar (7). Make

sure the marking lamps are all aligned in the same direction.

6. Place the bar (7) on a smooth surface and slip the holders (1) onto the

ends.

(5) - Marking lamp

(6) - Nut

(4) - Clamping piece inside clamping piece

(1) - Holder

(2) - Setscrew

(7) - Bar

NOTICE

Material damage may occur!

Possible damage to or complete failure of the marking lamps.

DO NOT yet connect the marking lamps to the cables leading to

the power supply!

⑤

④

⑥

①⑦ ①

②

Fitting the parts set

Additional Instructions 906 - 01.0 - 01/2015 7

7. Line up the holders (1) precisely with the ends of the bar and align them

parallel to each other.

8. Fix the holders (1) in place on the bar (7) using the setscrew (2).

Fig. 5: Bar assembled

9. Mount the bar (7) at the two bottom holes of the cover (8). Use one

hexagon screw and one washer each for this purpose.

(7) - Bar (8) - Cover

⑧

⑦

Fitting the parts set

8 Additional Instructions 906 - 01.0 - 01/2015

3.2 Laying the cables

1. Lay cables (2) from front to rear.

2. Fix cables (2) in place using cable ties (1).

Fig. 6: Laying the cables

WARNING

Risk of crushing by moving parts!

Do not inadvertently reach into the moving parts!

NOTICE

Material damage may occur!

Possible damage to or complete failure of the marking lamps.

DO NOT yet connect the marking lamps to the cables leading to the

power supply!

Also make sure not to route cables along sharp edges or moving

parts.

(1) - Cable ties (2) - Cables

①② ①

Fitting the parts set

Additional Instructions 906 - 01.0 - 01/2015 9

3.3 Pre-assembling plate housing power supplies

Fig. 7: Preparing the plate

1. Insert spacers (2) into the plate (3).

2. Slip power supplies (1) onto the spacers (2).

(1) - Power supply

(2) - Spacers

(3) - Plate

①

②

③

Fitting the parts set

10 Additional Instructions 906 - 01.0 - 01/2015

3.4 Installing the plate

Fig. 8: Removing the cover

1. Remove the cover (2) at the rear by loosening the 12 screws (1) and

taking off the cover (2).

Fig. 9: Installing the plate I

2. Slip 4 screws through the holes (3) from the rear.

NOTICE

Material damage may occur!

Make sure not to route cables along sharp edges or moving parts.

(1) - Screws (12x) (2) - Cover

①

②

(3) - Holes

③

Fitting the parts set

Additional Instructions 906 - 01.0 - 01/2015 11

3. Fit one sleeve (4) on each of the screws.

Fig. 10: Fastening the plate in place

4. Fit the plate (7).

Fig. 11: Installing the plate II

5. Place washers (5) on the screws and fix them in place using the nuts (6).

(4) - Sleeve

(5) - Washer

(6) - Nut

(7) - Plate

⑥

④

⑤

⑦

Fitting the parts set

12 Additional Instructions 906 - 01.0 - 01/2015

Fig. 12: Connecting the cables

6. Route the cables of the marking lamps (8) from front to rear.

7. Connect the cable of the marking lamps (8) to the power supplies (9),

paying attention to the correct polarity:

• white to WS

• black to SW

Fig. 13: Connecting the cables - detailed view

Information

It is advisable to write down which marking lamp is connected to which

power supply. This may prove useful while activating the marking lamps

using the software.

(8) - Cables of the marking lamps (9) - Power supplies

⑧

⑨

Fitting the parts set

Additional Instructions 906 - 01.0 - 01/2015 13

3.5 Laying the cables to the controller

Fig. 14: Laying the cables

1. Lay the cables (1) through the hole (2) and the hole in the table (3)

to the controller, making sure to route the cables (1) along the cable

harness.

2. Slip the plug (4) of the cables onto the power supplies. The labeling of

the cables corresponds to the numbers of the marking lamps that need

to be activated in the software,  4.2 Selecting marking lamps, p. 18.

Fig. 15: Connecting the cables

NOTICE

Material damage may occur!

Make sure not to route cables along sharp edges or moving parts.

(1) - Cables

(2) - Hole

(3) - Hole in the table

(4) - Plug

③

①②

④

Fitting the parts set

14 Additional Instructions 906 - 01.0 - 01/2015

3. Insert the connection plug (5) into socket X100t on the controller.

Fig. 16: Connection to the controller

4. You can now connect the marking lamp using the cable leading to the

power supply.

Fig. 17: Connecting the marking lamps

(5) - Connection plug

⑤

Fitting the parts set

Additional Instructions 906 - 01.0 - 01/2015 15

Fig. 18: Installing the cover

5. Refit the cover (7) using the 12 screws (6).

(6) - Screws (12x) (7) - Cover

⑥

⑦

Setting up and activating the marking lamps

16 Additional Instructions 906 - 01.0 - 01/2015

4 Setting up and activating the marking lamps

4.1 Activating the marking lamps (in general)

The marking lamps are activated via software that controls the machine.

1. Switch on the machine.

 The machine requests that you complete a reference run.

2. Perform a reference run.

 You are in the main menu.

Fig. 19: Main menu

3. Select Edit - Machine parameters on the control panel.

 The machine prompts you to enter the password.

4. Enter password 25483 and press OK to confirm your entry.

 The following window opens.

Fig. 20: Machine parameters I

Setting up and activating the marking lamps

Additional Instructions 906 - 01.0 - 01/2015 17

5. Select Configuration on the control panel.

 The following window opens.

Fig. 21: Machine parameters II

6. Select Options on the control panel.

 The following window opens.

Fig. 22: Selecting options

7. Select Laser marking lamp on the control panel.

8. Press OK to confirm your selection.

 You are in the Configuration menu.

9. Press the button.

 You are in the Machine parameters menu.

10.Press the button.

 You are in the main menu.

Setting up and activating the marking lamps

18 Additional Instructions 906 - 01.0 - 01/2015

4.2 Selecting marking lamps

The marking lamps are activated via software that controls the machine.

1. Navigate to the main menu.

Fig. 23: Main menu

2. Select

Edit - Seam program - Parameters

on the control panel.

 The following window opens.

Fig. 24: Sewing parameters I

3. Select Configuration on the control panel.

 The following window opens.

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DURKOPP ADLER 906 User manual

DURKOPP ADLER 906 User manual

DURKOPP ADLER 906 User manual

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