Original operating instructions
150 000 053 01 EN
Pickup
EASYFLOW 3001
EASYFLOW 3801
(Machine No. 700 001 or greater)
Dear Customer:
This manual provides you with the operating instructions for the
KRONE product you have purchased.
These operating instructions contain important information on
the correct use and safe operation of the machine.
If for some reason these operating instructions should have
become unusable in whole or in part, you may obtain
replacement instructions for your machine by quoting the
number mentioned overleaf.
EC Declaration of Conformity
We,
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: KRONE Pickup
Type / Types: EASYFLOW
to which this declaration refers is in compliance with the relevant provisions of
EC Directive 2006/42/EC (Machinery)
The signing Managing Director is authorised to compile the technical documents.
Spelle, 15.04.10
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
Year of manufacture: Machine No.:
List of contens
List of contens
1 General aspects ............................................................ I -1
1.1 Intended use ....................................................................................... I -1
1.2 Information on the product.................................................................. I -1
1.2.1 General aspects ...................................................................................................... I -1
1.2.2 Address of the manufacturer:................................................................................... I -1
1.2.3 Declaration.............................................................................................................. I -1
1.2.4 Designation ............................................................................................................. I -1
1.2.5 Information for enquiries and orders ........................................................................ I -1
1.2.6 Intended use............................................................................................................ I -2
1.2.7 Technical data ......................................................................................................... I -2
2 Safety .............................................................................. II -1
2.1 Identifying important information in the operating instructions ........................ II -1
2.2 Safety instructions and accident prevention regulations...................II -1
2.2.1 Personnel qualification and training ........................................................................II -1
2.2.2 Dangers in failure to comply with the safety instructions .........................................II -1
2.2.3 Safety-conscious work practices .............................................................................II -1
2.2.4 Safety and accident prevention regulations.............................................................II -2
2.2.5 Attached devices .....................................................................................................II -3
2.2.6 PTO operation .........................................................................................................II -3
2.2.7 Hydraulic system .....................................................................................................II -3
2.2.8 Maintenance............................................................................................................II -4
2.2.9 Unauthorised conversion/modification and Manufacture of spare parts ..................II -4
2.2.10 Impermissible modes of operation...........................................................................II -4
2.3 Safety instructions on the machine ....................................................II -5
2.3.1 Location of the warning pictogram on the machine..................................................II -6
2.3.2 Location of the general warning signs on the machine............................................II -8
3 Start-up .......................................................................... III -1
3.1 Special safety instructions.................................................................III -1
3.2 Stop points .........................................................................................III -1
3.3 Storage............................................................................................... III -2
3.4 Attaching ............................................................................................III -2
3.4.1 Adjusting the adapter frame....................................................................................III -2
3.4.2 Reciprocal frame ....................................................................................................III -3
3.4.3 Coupling.................................................................................................................III -3
3.4.4 Aligning the Pickup ................................................................................................III -5
3.5 Transport position ..............................................................................III -6
3.5.1 Road travel.............................................................................................................III -6
3.6 Working position................................................................................. III -7
3.6.1 Adjusting the working height ..................................................................................III -7
3.6.2 Adjusting the lifting speed of the roller-type crop guard ..........................................III -7
3.6.3 Adjust the roller-type crop guard and windrow guide plate.....................................III -8
3.6.4 Infeed plates...........................................................................................................III -9
3.6.5 Adjusting the distance from the scraper bar to the worm conveyor.........................III -9
List of contens
3.7 Using the machine for work .............................................................III -10
3.7.1 Special safety instructions....................................................................................III -10
3.7.2 Using the Pickup ..................................................................................................III -11
3.8 Detaching.........................................................................................III -12
4 Maintenance ................................................................ IV -1
4.1 Special safety instructions................................................................ IV -1
4.2 General aspects................................................................................ IV -1
4.3 Gearboxes......................................................................................... IV -2
4.3.1 Lubricant quantities and designations for gearboxes ............................................ IV -2
4.3.2 Checking the oil level and changing the oil on the main angular gearbox............. IV -2
4.3.3 Checking the oil level and changing the oil on the spur gearbox .......................... IV -3
4.4 Drive chains ...................................................................................... IV -3
4.5 Changing the tines............................................................................ IV -5
4.6 Supporting wheels............................................................................ IV -5
4.7 Lubrication chart.................................................................................................... IV -6
4.8 Storing when not in use .................................................................... IV -7
I - 1
General aspects
1 General aspects
These operating instruction contain fundamental
instructions. These must be observed in operation and
maintenance. For this reason these operating
instructions must be read by the staff prior to operation
and must be accessible to the staff at all time.
Not only must the general safety instructions
mentioned in the main chapter on safety be observed,
but also the special safety instructions added to the
other chapters.
1.1 Intended use
The Pickup EASYFLOW 3001 and EASYFLOW 3801
is a front attachment unit for the KRONE forage
harvester BiG X.
It is used to receive crops in blade form along its
workingwidth, to bring them together along its width
and to release them continuously for transfer to the
forage harvester.
1.2 Information on the product
1.2.1 General aspects
These operating instructions apply to the Pickup
EASYFLOW 3001 and EASYFLOW 3801.
1.2.2 Address of the manufacturer:
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10
D-48480 Spelle (Germany)
Telephone: 0 59 77/935-0
Fax: 0 59 77/935-339
Email: [email protected]
1.2.3 Declaration
EC Declaration of Conformity corresponding to the EC
Directive.
See the inside of the title page.
1.2.4 Designation
The rating plate is located on the frame.
Year
Type
Mach. No.
The entire designation has
documentary value and may not be
modified or made indecipherable!
1.2.5 Information for enquiries and orders
When enquiring about the machine and ordering spare
parts, state the type designation, the Machine ID No.
and the year of manufacture of the machine.
Authentic spare parts and accessories
authorised by the manufacturer
increase safety. The use of other parts
may void the liability for any
consequences.
EF000021
I - 2
General aspects
1.2.6 Intended use
The Pickup EASYFLOW 3001 and EASYFLOW 3801
must only be attached to the self-propelled forage
harvester BiG X.
It is constructed exclusively for normal use in
agricultural tasks or those of a similar nature (intended
use) - see also Chapter 1.1 Intended use.
Usage is limited to open fields with levelled off surfaces
that are not rocky, as this may damage the basic
machine.
Any other use shall be considered not intended. The
manufacturer shall not be liable for any resulting dam-
age; the user alone shall bear the risk.
The intended use shall also include the adherence to the
operating, maintenance and repair conditions set by the
manufacturer.
Unauthorised modifications of the machine shall exclude
any liability of the manufacturer for any resulting dam-
age.
1.2.7 Technical data
All information, illustrations and technical data in
this operating manual are in keeping with the latest
state of technology at the point of publication.
Design modifications at any time without statement
of reason shall be reserved.
Type EASYFLOW 3001 EASYFLOW 3801
Length (mm) 1400 1400
Height (mm) 1650 1650
Total width in working position (mm) 3700 4500
Working width (mm) 3000 3800
Width in transport position (mm) 3000 3800
Weight (kg) 1180 1280
Drive speed (min-1) 300 - 700 300 - 700
Max. permissible operating pressure(bar) 200 200
Hydraulic connections 3x EW 3x EW
II - 1
Safety
2 Safety
2.1 Identifying important information in
the operating instructions
Important safety instructions in the present operating
instructions are identified with the general hazard
symbol. Non-observance of these safety instructions
may result in personal injury.
Safety symbol according to DIN 4844 - W9
General notes on functions are identified as follows:
Instructions affixed directly to the machine must be
complied with and kept in a completely legible
condition by all means. If illegible, they must be
replaced.
2.2 Safety instructions and
accident prevention
regulations
2.2.1 Personnel qualification and training
The Pickup may be used, maintained and repaired only
by persons who are familiar with it and have been
instructed about the dangers connected with it. The
area of responsibility, the competence and the
supervision of the personnel must be precisely defined
and regulated by the operator. If operating staff
members do not have the necessary knowledge, they
must be trained and instructed appropriately. The
operator must also ensure that the personnel
understands the full scope of the information and
instructions contained in the operating instructions.
Repair work not described in these operating
instructions may be performed by authorised specialist
workshops only.
2.2.2 Dangers in failure to comply with the
safety instructions
Failure to comply with the safety instructions may put
people, the environment and the machine at risk.
Failure to comply with the safety instructions can lead
to the forfeiture of any claims for damages.
Specifically, non-compliance can for example result in
the following hazards:
– Danger to persons through improperly safeguarded
working areas
– Failure of important functions of the machine
– Failure of compulsory procedures for maintenance
and repair
– Danger to persons due to detrimental mechanical
and chemical effects
– Danger to the environment due to leaking hydraulic
oil
2.2.3 Safety-conscious work practices
The safety instructions laid down in these operating
instructions, the existing accident prevention
regulations as well as any internal work, operating and
safety instructions of the operator must be complied
with.
The labour protection and accident protection
regulations of the responsible employers’ liability
insurance associations are binding.
The safety instructions of the vehicle manufacturer
must be complied with.
II - 2
Safety
Complied with the relevant legal regulations is
mandatory in traffic on public roads (in the Federal
Republic of Germany, for example, the StVZO (Road
Traffic Type Approval Law and the StVO (Road Traffic
Law)).
2.2.4 Safety and accident prevention
regulations
1. In addition to the instructions in these operating
instructions, you must comply with the generally
applicable safety and accident prevention
regulations!
2. The affixed warning and safety signs provide
important information for safe operation. Heed them
for your own safety!
3. When using public roads, observe the relevant
regulations!
4. Before starting work make yourself familiar with all
devices and operating elements as well as with
their functions. It is too late once you have started
operating the machine!
5. The user should wear tightly fitting clothes. Avoid
loosely fitting clothing.
6. To avoid the danger of fire, keep the machine
clean!
7. Before starting and before placing the machine in
operation, check the immediate surroundings!
(Children!) Ensure good visibility conditions!
8. Riding on the machine during working and transport
is not permitted.
9. Couple implements according to regulations and
attach and secure them only to the specified
devices.
10. When attaching and removing implements, position
the supports as required!
11. Special care is required when coupling and
uncoupling the Pickup onto or from the forage
harvester!
12. Always attach ballast weights according to
regulations and to the mounting points provided!
13. Observe the permissible axle loads, the
permissible maximum weight and the transport
dimensions!
14. Check and attach transport equipment, such as
lighting, warning devices and any protective
equipment!
15. Actuating mechanisms (ropes, chains, rods, etc.)
of remotely operated devices must be run so that
they do not trigger unintended movements in all
transport and working positions.
16. Ensure that Pickup is in the prescribed condition
for road travel and lock them according to the
instructions of the manufacturer!
17. Never leave the driver’s cab while the machine is
moving!
18. The speed must always be adapted to the
prevailing conditions! Avoid sudden changes of
direction when travelling uphill, downhill or when
crossing a slope!
19. Attached or suspended implements and ballast
weights affect the driving, steering and braking
response of the machine. For this reason, make
sure that you are able to steer the machine and
brake as required!
20. When cornering, take into account the large
overhang and/or flywheel mass of the device!
21. Place the Pickup in operation only after all
protective devices have been attached and are in
their proper positions!
22. Always keep the safety equipment in good working
order. Replace missing or damaged parts.
23. It is strictly forbidden to stay in the operating range
of the machine!
24. Do not stay in the turning and swivelling area of the
implement!
25. Hydraulic hinged frames/lifting equipment may be
operated only if no persons are in the swivel range!
26. Parts operated by external power (e.g.
hydraulically) constitute crush and shear hazards!
27. Before leaving the forage harvester, lower the
Pickup onto the ground, apply the holding brake,
switch off the engine and remove the ignition key!
28. Nobody may stay between the forage harvester
and the Pickup without the vehicle being secured
against rolling off through the holding brake and/or
wheel chocks.
29. Observe all additional information related to safety
in the operating instructions for the forage
harvester.
II - 3
Safety
2.2.5 Attached devices
1. Special care is required when coupling and
uncoupling the Pickup onto or from the forage
harvester!
2. The Pickup must only be attached to the forage
harvester for which it is intended.
3. Work on the Pickup must only be performed when
the engine is stopped and turned off and the
ignition key has been removed. All operating levers
must be in the neutral setting and no hydraulic
lines may be under pressure.
4. Only perform jobs under the Pickup when it is
raised if it is securely supported.
5. On public streets and highways, the pickup must
always be in the transport position.
2.2.6 PTO operation
1. Only PTO shafts specified by the manufacturer
may be used!
2. The protective tube and protective funnel of the PTO
shaft as well as the PTO shield - also on the imple-
ment end - must be attached and in proper condi-
tion!
3. Make sure that the required tube covers for PTO
shafts are in place in transport and working position!
4. Before installing or removing PTO shafts, switch off
the PTO shaft, turn the engine off and remove the
ignition key!
5. When using PTO shafts with an overload or free-wheel
clutches that are not covered by the protective equip-
ment on the tractor, the overload or free-wheel cou-
plings must be attached to the device!
6. Always make sure that the PTO shafts are mounted
correctly and secured properly!
7. Secure the PTO shaft guard against turning by hook-
ing in the chains!
8. Before switching on the PTO shaft, make sure that
the selected PTO shaft speed of the tractor agrees
with the permissible speed of the device!
9. Before switching on the PTO shaft make sure that
no person is in the hazard area of the device!
10. Never switch on the PTO with the engine turned off!
11. While working with the PTO, nobody is permitted to
stay in the range of the turning PTO or PTO shaft.
12. Always switch off the PTO in the case of
excessive bending and if the PTO is not required!
13. Caution! After switching off the PTO, there is
danger due to the inertia of the flywheel mass! Do
not come near the implement during this time. Start
working on the machine only when it has come to a
complete halt.
14. Cleaning, lubricating or adjusting PTO driven
implements or the PTO shaft only with PTO
disengaged, engine turned off and ignition key
withdrawn!
15. Place the uncoupled PTO shaft on the holder
provided!
16. After removal of the PTO shaft, fit the protective
sleeve on the PTO stump!
17. Immediately repair any damage before working with
the device.
2.2.7 Hydraulic system
1. The hydraulic system is under pressure!
2. When connecting hydraulic cylinders and motors
pay attention to the specified connection of the
hydraulic hoses!
3. When connecting the hydraulic hoses to the forage
harvester hydraulics, take care that the hydraulic
system is depressurised both on the tractor side
and on the device side!
4. When functions are connected hydraulically between
the forage harvester and the machine, coupling
sleeves and plugs should be identified so that faulty
operation is excluded! On changeover of the
connections reversed function (e.g. raising/lowering)
- Danger of accident!
5. Check hydraulic hose lines periodically and replace
them if they are damaged or worn through age! The
replacement hose lines must meet the technical
requirements of the device manufacturer!
6. Use suitable tools when looking for leaks. Risk of
injury!
7. Fluids (hydraulic oil) exiting under high pressure
can penetrate the skin and cause severe injuries! In
the case of injuries, seek medical assistance
immediately. Danger of infection!
8. Before working on the hydraulic system,
depressurise the system and turn off the engine!
II - 4
Safety
2.2.8 Maintenance
1. Always perform repair, maintenance and cleaning
work as well as troubleshooting only with the drive
switched off and the engine stopped!
- Remove the ignition key!
2. Periodically check nuts and bolts for firm seating
and tighten them if required!
3. When performing maintenance work with the
implement raised, always secure it with suitable
supporting elements!
4. When replacing work tools with cutting edges, use
suitable tools and protective gloves!
5. Dispose of oils, greases and filters according to
the regulations!
6. Before working on the electrical system, always
disconnect the power supply!
7. If protective equipment is subject to wear, check it
periodically and replace it in due time!
8. When performing electric welding work on the forage
harvester and mounted implements, disconnect
cables at the generator and battery!
9. Spare parts must at least correspond to the techni-
cal requirements defined by the device manufacturer!
This is guaranteed by original KRONE spare
parts!
2.2.9 Unauthorised conversion/
modification and Manufacture of
spare parts
Conversions or modifications of the machine are
permitted only with prior consultation with the
manufacturer. Authentic spare parts and accessories
authorised by the manufacturer increase safety. The
use of other parts may void the liability for any
consequences.
2.2.10 Impermissible modes of
operation
The operating safety of the delivered machine is
guaranteed only when it is used as intended in
compliance with the General chapter of the operating
instructions. The limit values stated in the data sheets
must not be exceeded under any circumstances.
II - 5
Safety
2.3 Safety instructions on the
machine
The KRONE Pickup is equipped with all necessary
safety devices (protective devices). Not all dangerous
places on this machine can be completely secured in
reference to maintaining the functionality of the
machine.
Corresponding hazard information referring to residual
dangers is located on the machine.
We have implemented the hazard warnings in the form
of warning pictograms.
In the following, you will find important information on
the locations of these warning pictogram and an
associated description/supplementation!
Familiarise yourself with the statement
of the warning pictograms.
The adjacent text and the selected
location on the machine provide
information on the special danger
spots on the machine.
II - 6
Safety
2.3.1 Location of the warning pictogram on the machine.
1
Before placing the machine
in service, close the
protective equipment!
Order No. 942 002-4 (2x)
2
Do not enter the
hazardous area between
the front attachment
unit and the machine.
Order No. 942 312-0 (2x)
6
EF000012
1,2,3,7
1,2,7
4,5
4,5
6
88
II - 7
Safety
6
Never reach into the
working area of the Pickup
as long as the machine is
running.
Order No. 939 407-1 (2x)
3
Before commissioning the
machine, read the
operating instructions and
safety instructions and
heed them.
Order no. 939 471-1 (1x)
4
Danger due to revolving
worm auger.
Order No. 939 520-1 (2x)
5
Never reach into the area
where there is danger of
crushing as long as parts
may be in motion there.
Order No. 942 196-1 (2x)
7
Never touch any moving
machine parts.
Wait until they have come
to a complete stop.
Order No. 939 410-2 (2x)
8
Stop points
Order No. 942 012-1 (2x)
II - 8
Safety
2.3.2 Location of the general warning signs on the machine
12
942 450-1 (1x) EASYFLOW 3001 (green)
942 451-1 (1x) EASYFLOW 3801 (green)
Order No. 942 299-0 (2x)
1
2
EF000013
1
3
II - 9
Safety
3
942 444-1 (1x) EASYFLOW 3001 (beige)
942 445-1 (1x) EASYFLOW 3801 (beige)
II - 10
Safety
III - 1
Start-up
3 Start-up
3.1 Special safety instructions
The Pickup must only be attached to
the forage harvester for which it is
intended!
No one is permitted in the hazardous
area of the machine during operation.
The protective equipment on the
Pickup protects against access to
hazardous areas. Because of this, you
must always move them to their
protective position before starting
week.
Do not open or remove the protective
equipment when the engine is running
No one is permitted in the rotation
area when the Pickup is swinging
away from the transport into the
working position or vice versa.
Special care must be exercised when
attaching or dismounting the Pickup
onto or off of the forage harvester!
It is absolutely essential to observe
accident prevention requirements.
On public streets and highways, the
pickup must always be in the transport
position.
3.2 Stop points
Use only transportation equipment of
suitable dimensions (crane, ropes)!
• For transporting from one place to another onsite,
(moving) brace the lifting tool against the points
illustrated here.
EF000011
III - 2
Start-up
3.3 Storage
• Set the Pickup (1) down with the parking supports
(2) extended and the supporting wheels (3) unfolded
on a solid and level surface and park it in a dry and
clean place.
Danger of accident and damage!
Place the hydraulic hoses (4) on the
Pickup (1).
3.4 Attaching
3.4.1 Adjusting the adapter frame
Only when the forage harvester is
initially attached or replaced.
• Measure the axle base “a” between holding claw (1)
and locking hook (2) on the reciprocal frame of the
forage harvester.
• Check the axle base “a” between the holding bolt (1,
2) of the adapter frame on the Pickup and if
necessary adapt it to the size of the reciprocal
frame.
Make the adjustment equally on the
right and left of the adapter frame.
• Loosen the screw connections (3) and shift the
reciprocal frame holders (2) to the correct distance.
• Tighten the screw connections (3).
1
2
4
EF000020
3
1
23
EF000080
22
1
a
BX201012
1
2
a
III - 3
Start-up
3.4.2 Reciprocal frame
• Lower the reciprocal frame (1) of the forage
harvester all the way.
• Locking hooks (2) must be opened. If necessary,
open them with the locking lever (3).
• Disconnect the spring-loaded plug (4), pull the
locking lever (3) from the locking pin and swing it
forward.
• The reciprocal frame (1) must be locked and the
locking pin (5) must be in the locking position (I).
3.4.3 Coupling
• Drive the forage harvester up to the Pickup so that
the reciprocal frame stands just in front of the
adapter frame (1) and the holding bolts (3) are
located against the stop surfaces of the holding
claws (2).
• Raise the reciprocal frame with lifting hydraulics
until the locking hooks (4) lie in the reciprocal frame
holder (5) on the adapter frame.
• Stop the machine.
1
2
3
4
5
EF000022
1
4
2
31
5
I
2EF400131
II
III - 4
Start-up
• Swing the locking lever (3) to the rear and engage it
on the locking pin (4) with spring plug (2).
Check that the reciprocal frame (1)
hooks correctly into the holding bolts
and the locking hooks on both sides.
• Push the joint fork (1) onto the drive journal (2) of
the main angular gear until the closure engages.
The system should be without
pressure on both sides when
connecting the hydraulic hoses.
Make sure the plugs and couplings are
clean; clean them if necessary.
• Connect the hydraulic hose (1, 2) to the plug-in
connections provided for this purpose on the forage
harvester. Close off the dust caps (2).
1
2
EF000170
1
2
3
4
BX201052
1
2
BX200961
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