Kistler 9323AAA, 9323A, 9323AA, 9333A, 9343A, 9363A, 9383A, 9393A Owner's manual

  • Hello! I've reviewed the instruction manual for the KISTLER Press Force Sensors, including models 9323AAA, 9323AA, 9323A, 9333A, 9343A, 9363A, 9383A, and 9393A. This document covers the sensor's design, mounting, operation, calibration, and maintenance. The sensors use piezoelectric technology and offer various mounting options. I'm ready to help you with any questions you may have about these devices.
  • What are Press Force Sensors used for?
    What is the functional principle of the Press Force Sensor?
    What type of measurements are supported?
    What are the main components of the measuring chain?
Instruction
Manual
Press Force Sensor
Type 9323AA,
9323A, 9333A,
9343A, 9363A,
9383A, 9393A
9323A_002-476e-10.22
Type 9323AAA,
9323AA,
9323A, 9333A,
9343A, 9363A,
9383A, 9393A
Foreword
9323A_002-476e-10.22 Page 1
Content
Page 2 9323A_002-476e-10.22
1. Introduction ................................................................................................................................... 4
2. Important notes .............................................................................................................................. 5
2.1 For your safety ..................................................................................................................... 5
2.2 Unpacking ............................................................................................................................ 6
2.3 Notes on using the Press Force Sensor ................................................................................. 6
2.4 Hints on using this instruction manual .................................................................................. 7
3. General description ........................................................................................................................ 8
3.1 What are Press Force Sensors used for? ............................................................................... 8
3.2 Design and functional principle of the Press Force Sensor Type 9323AAA, 9323AA, 9323A,
9333A, 9343A, 9363A, 9383A, 9393A ................................................................................ 9
4. Installation and startup ................................................................................................................ 10
4.1 Important information ........................................................................................................ 10
4.2 Mounting of the Press Force Sensor ................................................................................... 10
4.3 Overview of adaptation possibilities Type 9323AAA ... 9393A .......................................... 13
4.3.1 Adaption A: mounting via integrated threated bushing with mounting screw .................... 15
4.3.2 Adaptation B: mounting via integrated fine thread ............................................................. 16
4.3.3 Adaptation C: mounting via adapter with straight shank slot ............................................. 17
4.3.4 Adaptation D: mounting via thread adapter ....................................................................... 18
4.3.5 Adaptation E: mounting via adaptation plate/flange ......................................................... 19
4.3.6 Adaptation F: mounting via integrated flange ................................................................... 20
4.3.7 Adaptation G: deep drawing tool with centric ejection tool ................................................ 21
4.3.8 Adaptation H: punch with centric ejection bore ................................................................. 22
4.3.9 Adaptation I: riveting tool .................................................................................................. 23
4.3.10 Adaptation J: calibration element with pressure distribution cap and flange ...................... 24
4.4 Basic circuit and cabling of the measuring chain ................................................................. 25
4.4.1 Notes on cabling the measuring chain ................................................................................ 25
5. Measurement range and actuating variables ............................................................................... 27
5.1 Calculation example ........................................................................................................... 28
6. Operation ..................................................................................................................................... 41
6.1 Setting the charge amplifier ................................................................................................ 41
6.2 Polarity of the measuring signal.......................................................................................... 41
6.3 Resolution of the measuring signal ..................................................................................... 42
6.4 Quasistatic measurements .................................................................................................. 42
6.5 Tips for good measurands .................................................................................................. 43
7. Calibration and maintenance ....................................................................................................... 44
7.1 In-situ calibration of force sensors ...................................................................................... 44
7.1.1 Working point calibration by peak value comparison ......................................................... 44
7.1.1.1 Test system requirements ....................................................................... 45
7.1.1.2 Reference Press Force Sensor (PFS) installation ...................................... 45
7.1.1.3 Load application ..................................................................................... 46
7.1.1.4 Calibration process worksheet ................................................................ 47
7.2 Kistler calibration service .................................................................................................... 50
7.3 Maintenance work ............................................................................................................. 50
Content
9323A_002-476e-10.22 Page 3
8. Troubleshooting ........................................................................................................................... 51
8.1 Fault-finding and remedy .................................................................................................... 51
8.2 Repairing the Press Force Sensor ......................................................................................... 51
9. Technical data ............................................................................................................................... 52
9.1 Type 9323A/AA/AAA, 9333A, 9343A, 9363A, 9383A, 9393A .............................................. 52
9.1.1 Press Force Sensor Typ 93x3AU0109 .................................................................................. 53
9.2 Dimensions Type 9323A/AA/AAA, 9333A, 9343A, 9363A, 9383A, 9393A ....................... 54
9.3 Dimensions included accessories ......................................................................................... 56
9.3.1 Threaded bushing for Type 9323A/AA/AAA, 9333A, 9343A, 9363A, 9383A .................... 56
9.3.2 Centering ring for Type 9323A/AA/AAA, 9333A, 9343A, 9363A, 9383A, 9393A ............. 57
9.3.3 Hexagon socket screw for Type 9323A/AA/AAA, 9333A, 9343A, 9363A, 9383A, 9393A . 57
9.4 Included accessories ........................................................................................................... 58
9.5 Dimensions of optional accessories ..................................................................................... 59
9.5.1 Flange for Type 9323A/AA/AAA, 9333A, 9343A, 9363A, 9383A, 9393A .......................... 59
9.5.2 Force distribution cap for Type 9323A/AA, 9333A, 9343A, 9363A, 9383A, 9393A ........... 60
9.5.3 Female thread adapter for Type 9323A/AA/AAA, 9333A, 9343A, 9363A, 9383A, 9393A . 61
9.5.4 Male thread adapter for Type 9323A/AA/AAA, 9333A, 9343A, 9363A, 9383A, 9393A .... 62
9.5.5 Optional accessories ............................................................................................................ 63
10. Annex ........................................................................................................................................... 64
10.1 Glossary .............................................................................................................................. 64
10.2 Measurement uncertainty ................................................................................................... 68
10.3 Linearity .............................................................................................................................. 69
10.4 Frequency range ................................................................................................................. 72
10.5 Influence of temperature..................................................................................................... 73
10.6 Index................................................................................................................................... 75
,
Page 4 9323A_002-476e-10.22
Important notes
9323A_002-476e-10.22 Page 5
,
Page 6 9323A_002-476e-10.22
Important notes
9323A_002-476e-10.22 Page 7
,
Page 8 9323A_002-476e-10.22
General description
9323A_002-476e-10.22 Page 9
Fig. 1: Construction
A negative charge produces a positive voltage at the
output of the charge amplifier and vice versa.
Fig. 2: Functional principle
,
Page 10 9323A_002-476e-10.22
Installation and startup
9323A_002-476e-10.22 Page 11
Type 9323AAA, 9323AA, 9323A, 9333A 9333A, 9343A, 9363A, 9383A,
9343A, 9363A, 9383A, 9393A, 9393A
,
Page 12 9323A_002-476e-10.22
Installation and startup
9323A_002-476e-10.22 Page 13
Press
Press Force
Sensor
F
Ram
Punch
Table mounting
,
Page 14 9323A_002-476e-10.22
Installation and startup
9323A_002-476e-10.22 Page 15
Fig. 9: Mounting example A
Mounting rings
(included accessories)
Standard flange
adaptation
Threaded
bushing
(included
Allen screw
(included
accessories)
Mounting
clearance S
FZ
FS
MA
FZ
Customized tool adapter
MB
,
Page 16 9323A_002-476e-10.22
Fig. 10: Mounting example B
Integrated fine thread
Mounting clearance S
Standard flange
adaptation
Centering ring
(included
accessories)
FZ
FS
FZ
Customized tool adapter
MC
MA
Installation and startup
9323A_002-476e-10.22 Page 17
Fig. 11: Mounting example C
MA
Centering rings
(included
accessories)
Straight shank
customized tool
adapter with grub
screw
Adapter for straight
shank slot (neg.) with
grub screw
Mounting clearance S
Mounting clearance S
Adapter for straight
shank slot (pos.)
FZ
FS
MA
FZ
MD
,
Page 18 9323A_002-476e-10.22
Fig. 12: Mounting example D
Zentrierringe
(Lieferumfang)
Innengewindeadapter
Typ 9584A...
Einbauspiel S
Aussengewindeadapter
Typ 9586A...
FZ
FS
MA
ME
MA
Einbauspiel S
FZ
Centering rings
(included accessories)
Inner thread adapter
Type 9584A...
Mounting clearance S
Outer thread adapter
Type 9586A...
FZ
FS
MA
ME
MA
Mounting clearance S
FZ
/