GATCO Auger-Hog AH02-00 Operator’s Manual And Assembly

Brand: GATCO

Model: Auger-Hog AH02-00

Type: Operator’s Manual And Assembly

This manual is also suitable for

Operator’s Manual and Assembly

Published: Dec 31, 2018 Manual Part No. MANUAL AH

MANUAL AH 2

This manual applies to:

AH02-00 AUGER HOG HOPPER 8/10" 117 lbs.

AH01-02 AUGER ADAPTER, WESTFIELD/WHEATHEART/FARM KING 2.6 lbs.

AH02-85 GASKET ASSY 8 X 10” 2.4 lbs.

AH02-80 GASKET ASSY 10 X 10” 2.4 lbs.

AH02-901 FERTILIZER SCREEN 8/10” 7 lbs.

AH12-00 AUGER HOG HOPPER, 12” 125 lbs.

AH12-95 GASKET ASSY 10 X 12” 2.8 lbs.

AH12-90 GASKET ASSY 12 X 12” 1.7 lbs.

AH12-901 FERTILIZER SCREEN 12/13” 7 lbs.

AH15-00 AUGER HOG HOPPER, 13” 131 lbs.

AH15-80 GASKET ASSY 13 X 13” 1.8 lbs

AH15-81 GASKET ASSY 12 X 13” 2.3 lbs

MANUAL AH 3

MANUAL AH 4

MANUAL AH 5

MANUAL AH 6

WARRANTY REGISTRATION

Cut to remove and mail, fax or email to Gatco Manufacturing Inc. to register.

MANUAL AH 7

MANUAL AH 8

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded

operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has

designed the equipment to be used with all its safety equipment properly attached to minimize the chance of

accidents.

READ, UNDERSTAND, and FOLLOW the Safety and Operation instructions contained in this

manual before using this equipment. Failure to follow instructions and safety precautions

can result in serious injury or death. Keep this manual where it is easily accessible for future

reference.

MANUAL AH 9

Table of Contents

1.0 Introduction ............................................................................................................................................. 11

2.0 Safety........................................................................................................................................................ 11

2.1 Auger Manufacturer’s Operator’s Manual .......................................................................................... 12

2.2 General Safety ...................................................................................................................................... 12

2.3 Operation Safety .................................................................................................................................. 13

2.4 Maintenance Safety ............................................................................................................................. 13

2.5 Safety Decals ........................................................................................................................................ 13

2.6 Decal Installation .................................................................................................................................. 13

2.7 Decal Locations .................................................................................................................................... 14

3.0 Attachment to Auger ............................................................................................................................... 14

3.1 Connect auger to the hopper ............................................................................................................... 15

3.2 Add auger specific adapter .................................................................................................................. 15

3.3 For first time auger hopper mounting ................................................................................................. 16

3.4 Install optional gasket .......................................................................................................................... 16

4.0 Assembly Instructions .............................................................................................................................. 16

4.1 Assemble handle ........................................................................................................................................ 17

4.2 Assemble hopper to base ........................................................................................................................... 18

5.0 Operation ................................................................................................................................................. 19

5.1 Angle adjustment ................................................................................................................................. 19

5.2 General Operation - Moving Grain....................................................................................................... 19

5.3 Clean out door ...................................................................................................................................... 20

5.4 Rear height adjustment - for low profile grain trailers/hopper bins ................................................... 20

6.0 Maintenance ............................................................................................................................................ 21

6.1 General maintenance ........................................................................................................................... 21

6.2 Replacing canvas .................................................................................................................................. 21

MANUAL AH 10

6.3 After Hopper Use ................................................................................................................................. 21

6.4 Storage ................................................................................................................................................. 21

7.0 Fertilizer Screen........................................................................................................................................ 22

8.0 Transport .................................................................................................................................................. 22

9.0 Warranty .................................................................................................................................................. 23

MANUAL AH 11

1.0 Introduction

Congratulations. We are confident that your new Gatco Auger Hog will help you get the most out of your

grain auger, allowing you to load grain in tight spaces without spillage. Before using this equipment, please

read this manual and all safety labels and familiarize yourself with the various features of the equipment and

its safe operation.

In addition, anyone using this equipment is required to comply with all safety precautions, described in this

manual and on the safety labels attached to the equipment.

2.0 Safety

The Safety Alert Symbol combined with a Signal Word, is used throughout this manual and on

decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION!

BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to

warn the owner/operator of impending hazards and the degree of possible injury faced when

operating this equipment.

The Safety Alert symbol means ATTENTION, BE ALERT! YOUR SAFETY IS INVOLVED.

Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE with the safety messages. The

appropriate signal word for each message has been selected using the definitions below as a guideline.

Indicates an imminently hazardous situation that, if not avoided,

will result in serious injury or death.

Indicates a hazardous situation that, if not avoided, could result in

serious injury or death.

Indicates a hazardous situation that, if not avoided, may result in

minor or moderate injury.

Identifies a potentially hazardous situation that, if not avoided, may

result in property damage.

DANGER

WARNING

CAUTION

NOTICE

MANUAL AH 12

2.1 Auger Manufacturer’s Operator’s Manual

In addition to the safety instructions included in this manual, READ,

UNDERSTAND and comply with the safety instructions included in

the operator’s manual for your grain auger.

2.2 General Safety

The general safety section includes instructions that apply to all safety practices.

1. YOU are responsible for the SAFE use and maintenance of your equipment. YOU must ensure that you and

anyone else who is going to work around the equipment understands all procedures and related SAFETY

information contained in this manual. All accidents can be avoided.

• It is the equipment owner and the operator's responsibility to read and

understand ALL safety instructions, safety decals, and manuals and follow them

before assembling, operating, or maintaining the equipment.

• The equipment owner is responsible for providing instruction and training on

the contents of this manual to personnel before allowing them to operate the equipment. An

untrained operator may expose themselves and bystanders to possible serious injury or death.

• Do not modify the equipment in any way. Unauthorized modification may impair the function and

safe operation of the equipment and will void the warranty.

• Use this equipment for its intended purposes only.

• Do not allow children, spectators, or bystanders within the work area.

• Have a first-aid kit on hand should it be required.

• Wear appropriate protective gear. This list includes, but is not limited to:

o a hard hat

o gloves

o protective shoes with slip-resistant soles

o protective goggles

o hearing protection

• Before servicing, adjusting, or repairing the equipment, disconnect power to the auger, unplug, place

all controls in neutral or off position, stop the engine or motor, remove ignition key or lock out power

source, and wait for all moving parts to stop.

WARNING

MANUAL AH 13

2.3 Operation Safety

• Always work with a second trained person who is able to shut down the auger in case of accident.

• Do not operate with safety guards or doors removed.

• Keep body, hair, and clothing away from moving parts.

• Stay away from auger intake during operation.

2.4 Maintenance Safety

• Shut down and lock out all power before attempting maintenance of any kind.

• It should not be necessary to remove the auger flighting guard to service the ADJUSTABLE HOPPER.

However, if the auger flighting guard or cleanout doors are removed, they must be reinstalled before

operating the auger

• Use only genuine Gatco replacement parts. Replacement parts such as the intake guard must meet

ASABE standards or serious injury may result. Use of unauthorized parts will void warranty. Contact

Gatco Manufacturing Inc. for further information.

2.5 Safety Decals

• Keep safety decals clean and legible at all times.

• Replace safety decals that are missing or have become illegible. See decal location section for further

detail.

• Safety decals are available from Gatco Manufacturing.

2.6 Decal Installation

• Decal area must be clean and dry, with a temperature above 10°C (50°F).

• Decide on the exact position before you remove the backing paper.

• Align the decal over the specified area and carefully press the small portion with the exposed sticky

backing in place.

• Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in

place.

• Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.

MANUAL AH 14

2.7 Decal Locations

1. Illustrations of the safety decals that are attached to the equipment and their location on the equipment

are shown below. Familiarize yourself with the safety decals and the safety precautions they describe, to

avoid serious, injury, death, or damage to equipment.

Fig. 2.7a

Part# DECAL00007

Fig. 2.7b

Fig. 2.7a

Part #: DECAL00001

Part #: DECAL00002

Part #: DECAL00008

Part #: DECAL00005

MANUAL AH 15

3.0 Attachment to Auger

The ADJUSTABLE HOPPER weighs over 100 lbs to131 lbs depending

on size. Because of the weight, 2 or more people will be required

to install or remove it from the auger.

3.1 Connect auger to the hopper

1. Remove the auger flighting guard from your auger. The auger flighting guard provided with the

ADJUSTABLE HOPPER will replace your original auger flighting guard.

To prevent death or serious injury, DO NOT operate the auger

without a flighting guard in place. If the GATCO HOPPER is

removed from the auger, the original auger flighting guard provided

with your auger MUST be re-installed before operating the auger.

3.2 Add auger specific adapter

1. Standard equipment is provided to fit Sakundiak/Meridian and Brandt style auger end.

2. AH01-02 MOUNTING ADAPTER KIT is required to use Westfield/Farm King/Wheatheart augers. See below;

attach the adapter bracket to the auger using the 2 = 3/8” u-bolts and the 4 = 3/8” locknuts.

CAUTION

WARNING

MANUAL AH 16

3.3 For first time auger hopper mounting

1. Slide your auger into the end of the ADJUSTABLE HOPPER and insert auger hitch into auger end support

bracket and insert auger retaining pin.

2. Position the auger end support bracket so that the auger sits on the bottom of the hopper, you may have

to slide the bracket down. This adjustment can be made without removing the auger flighting guard using

a box end wrench.

3. Once auger hitch and auger end are aligned and auger is as low as possible inside hopper, tighten bots on

auger end.

Fig. 3.3a Fig. 3.3b

3.4 Install optional gasket

1. Position the two halves of the gasket around the grain auger tube and clamp in place using 1= 3/8 X 1” bolt

and locknut on each side. Position the plug so that it is set into the hopper frame about 6” when the

retaining pin is in place.

AUGER RETAINING PIN

AUGER END SUPPORT BRACKET

Fig. 3.4d

BOLT 3/8"X 1"

EACH SIDE

SET IN 6"

8" Auger Tube only

Fig.3.4c

Big side up

MANUAL AH 17

4.0 Assembly Instructions

4.1 Assemble handle

1. Remove all parts from shrink wrapped shipping bundle.

2. Bolt handle to the upper frame using 2 = 3/8" x 1-¼” bolts and locknuts.

Fig. 4.1a TOP VIEW

HANDLE

BOLT 3/8 X 1-1/4

BOLT 1/2 X 1-1/2

Fig. 4.1b SIDE VIEW

NOTE: HANDLE ORIENTATION

NOTE: HANDLE ON OUTSIDE

MANUAL AH 18

4.2 Assemble hopper to base

1. Remove safety guard, front and back clamp bars from base. Remove 4 = ¼" x ¾” bolts, washers and

locknuts and set aside. Remove angle lock handle and washer.

2. Remove the 2 = ½" x 1-½” pivot bolts and locknuts and set aside.

a) Lay top frame on base.

3. Install the 2 = ½" x 1-½” pivot bolts through the pivot points on the top frame. Do not fully tighten so that

the bolts are free to turn.

a) Reinstall angle lock handle and washer, and back top frame in raised position.

4. Attach hopper canvas bottom. Align holes that are punched into the lower part of the hopper fabric with

holes on the base. Reinstall the clamp bars using the ¼" x ¾” bolts that were set aside.

5. Reinstall the safety guard using 4 = ¼" x ¾” bolts, washers and locknuts that were set aside, and put

through holes on hopper canvas.

6. Insert auger retaining pin into auger end support bracket.

If you have any questions regarding assembly of the adjustable hopper phone:

GATCO Help Line: 1-306-778-3338

Fig. 4.2b BASE

Fig. 4.2a TOP FRAME

PIVOT POINTS

CLAMP BAR

PIVOT BOLTS

SAFETY GUARD

ANGLE LOCK HANDLE

AND WASHER

Fig. 4.2c COMPLETE

MANUAL AH 19

5.0 Operation

5.1 Angle adjustment

1. The angle of the hopper canvas can be quickly adjusted by loosening the angle lock handle and positioning

the slide lock to a different teeth position. This allows you to work around a grain discharge point, then

quickly lower the hopper angle to be able to pull the auger back.

5.2 General Operation - Moving Grain

1. Once auger hopper is fully mounted on auger:

a) lower canvas hopper fully and ensure clean out door, see section 5.3 for further details, is fully inserted

with hair pin clip installed

b) drive auger and hopper under hopper, bin, flat bottom unload or truck/grain trailer

c) ensure hopper is aligned under discharge

d) raise canvas hopper up to maximum height that discharge will allow

e) open discharge and activate auger

f) for hopper bottom bins and grain trailers, the discharge gate can be left open when auger is shut off

2. Once grain augering is complete:

a) shut off discharge gate

b) run auger until most of grain is emptied from hopper

c) unlock and lower canvas hopper

d) move auger out from discharge area

e) raise hopper 1-2 feet off ground and place pail under clean out and remove slide gate to remove grain

from hopper

f) once grain is cleared out of hopper, replace clean out and hair pin clip

NOTE: Canvas can be set and locked at 10 different heights.

Fig. 5.1a

Fig. 5.1b

LEVELLING BRACKETS

SLIDE LOCK

ANGLE LOCK HANDLE

HANDLE

MANUAL AH 20

5.3 Clean out door

1. A clean out door is located at the bottom of the hopper. Remove the door in order to clean out grain that

may be left in the front of the hopper. A hair clip pin holds the door in place.

To prevent serious injury, DO NOT insert fingers in the clean out

opening. Use a stick through the flighting guard to help move grain

to the clean out opening. Do not operate the auger with the clean

out door removed.

5.4 Rear height adjustment - for low profile grain trailers/hopper bins

1. Adjustable leveling brackets are provided so that the hopper can be leveled for different working heights.

Loosen the ½ X 1-1/2” carriage bolts on either side of the hopper. Raise or lower the hopper to the desired

height and retighten the bolts.

WARNING

Fig. 5.3

CLEAN OUT DOOR

HAIR PIN CLIP

CARRIAGE BOLTS

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GATCO Auger-Hog AH02-00 Operator’s Manual And Assembly

Brand: GATCO

Model: Auger-Hog AH02-00

Type: Operator’s Manual And Assembly

This manual is also suitable for

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