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Cannon Fitzroy Inbuilt Power Flue User manual

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Fitzroy Inbuilt
Power Flue
Instruction Manual
Please read this manual before
installing and using this heater.
Please leave instruction manual with the owner
Distributor
This appliance is designed, manufactured and distributed by:
Tel: 1300 727 421
2 | Cannon Fitzroy Inbuilt Power Flue
CONTENTS PAGE
WARRANTY 2
SAFETY WARNINGS 3
OPERATION 4
OPTIONAL ACCESSORIES 5
FITZROY INBUILT POWER FLUE SPECIFICATIONS 6
REGULATORY LOCATOR 7
POWER FLUE INSTALLATION INSTRUCTIONS 8 – 10
FASCIA REMOVAL AND ELECTRICAL CONNECTION 11
LOG INSTALLATION & GAS CONNECTION 12
SETTING THE GAS PRESSURE 13
SERVICE INSTRUCTIONS 14 –15
WIRING DIAGRAM 16
TROUBLESHOOTING 17 –18
NOTES 19
WARRANTY
Don’t risk your appliance warranty
Only a licensed person will give you a
Compliance Certificate, showing that the work
complies with all the relevant standards.
And only a licensed person will have insurance
protecting their workmanship for 6 years.
So make sure you use a licensed person to install this
appliance and ask for your Compliance Certificate
to ensure the manufacturers
appliance warranty will be honoured.
The benefits conferred by this warranty are in addition
to all other rights and remedies in respect of the product
that consumers have under the Trade Practices Act and
similar laws of the States and Territories.
We warrant this Cannon appliance to be free of defects in
materials, workmanship and manufacturing to the original
purchaser for 2 years, (10 years on the heat exchanger)
from the date of original purchase. We will, at our option
and subject to the terms of this warranty, repair or replace
free of charge this Cannon appliance or any component
part, which upon examination by us or our repair agent
is found to be defective in materials, workmanship or
manufacturing. However, this warranty does not cover
any consumables (if any).
The purchaser must present the original purchase receipt
to us when making any claim under this warranty.
This warranty will not apply if: (i) a compliance label or
serial number (as the case may be) has been removed
from the appliance or rendered illegible; (ii) the appliance
has been subject to misuse, abuse, accident, incorrect
installation or non-domestic use; (iii) the appliance has
been modified, tampered with or repaired by a person
other than our authorised repair agent; (iv) the appliance
is re-installed/relocated during the warranty period.
The purchaser is responsible for all travelling expenses
if the purchaser requests any repair be carried out
at a place outside areas normally serviced by our
repair agents.
Should you require service on this appliance, please
contact our service department on 1300 727 421.
Enter the details of the date installed and the
Compliance Certificate number in the appropriate
area on the rear page of this manual.
DO NOT operate this appliance before reading the
instruction booklet.
DO NOT place articles on or against this appliance.
DO NOT store chemicals or flammable
materials, or spray aerosols near this appliance.
DO NOT operate with panels, covers or guards
removed from this appliance.
Cannon Fitzroy Inbuilt Power Flue | 3
8. If removed, the glass window must be put back onto
the unit prior to operating the heater.
9. Installation and repairs should be performed by a
licensed service person only, refer to back of brochure
for service number.
10. For installation into a non-combustible fireplace, i.e
masonry or brick or into a mock fireplace, i.e. timber
or plasterboard, the chimney and base should be
of sound construction.
Note: when installing into a mock fireplace a
mock fireplace installation kit must be used.
11. Testing the effectiveness of the flue. Before testing the
flue confirm air vents are unobstructed. If an exhaust
fan or other heating appliances are present switch
them on. This is to test that there is no interaction
between the Cannon heater and other appliances.
Refer to Australian Standard Gas Installations AS 5601.
For ‘air movement not to affect appliance’ see clause 5.3.1.
For ‘air supply to appliance’ see clause 5.4.1.
For ‘ventilation requirements’ see clause 5.4.3.
12. The appliance should be inspected prior to use,
with regular inspections (annually) to be made by a
licensed service person. It is important that circulating
air passageways of the appliance be kept clean, dirt
and lint free, for a safe and efficient operation of
the heater.
13. On first lighting your heater a smell may occur due to
its new condition. This is quite normal and will disap-
pear after a few hours use at the maximum
control position.
Important: When this heater is operating the mesh
guard/glass front is hot. The mesh guard, or glass
front is fitted to this appliance to reduce the risk of
fire or injury from burns and no part of it should be
permanently removed. For protection of young chil-
dren or the infirm, a secondary guard is required.
This appliance meets the following standards:
Standards Australia
AS/NZS 3100
AS 5601
AS 4553:2008
SAFETY WARNINGS
Please read this manual before installing and using
the heater.
Safety Warnings
1. Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage.
Refer to the sections of this manual for correct proce-
dures, or consult with place of purchase, a licensed
plumber, a gas supplier or the CANNON distributor
listed in this manual.
2. Install the heater only in locations that are referred to
in the installation instructions. Do not build the heater
into bookcases, walls or enclosures (combustible
materials) without the use of a Mock Fireplace kit.
3. Due to high temperatures the room heater should be
located out of traffic and away from:
Furniture and draperies
Combustible materials
Gasoline and other flammable liquids
Do not place clothing or other flammable
material on or near the heater.
4. Keep curtains*, clothes, furniture and other
flammable materials at least 900mm from front
and sides of heater.
* At the owner’s discretion curtain clearance can
be less than 900mm as long as they are restrained
from the front, top and sides of the heater.
The manufacturer takes no responsibility if curtain
clearance is less than 900mm and not restrained.
5. Children and adults should be alerted to the hazard
of high surface temperature and should take care to
avoid burns or clothing ignition.
This appliance is not intended for use by
persons (including children) with reduced
physical, sensory or mental capabilities or lack
of experience and knowledge, unless they have
been given supervision or instruction concern-
ing use of the appliance by a person responsible
for their safety. Children should be supervised to
ensure that they do not play with the appliance.
6. Never attempt to burn paper or any other material in
the heater.
7. Do not place articles on or against this appliance.
Do not use or store flammable materials near
this appliance.
Do not spray aerosols in the vicinity of this
appliance while it is in operation
Do not modify this appliance.
4 | Cannon Fitzroy Inbuilt Power Flue
Operating Instructions
Plug the power cord into the wall socket and turn on the
power to the heater (FIG 1). Alternatively, switch on the
isolation switch and circuit breaker at the main switch-
board if the heater has fixed wiring. Refrain from using
an extension cord.
User controls FIG 2.
When there is power available to the heater and it is in
the OFF or Standby mode, a red LED located inside the
ON/OFF button will flash twice and will extinguish after
approximately 3 seconds and then repeat this cycle
continuously.
To Turn the heater ON press the ON/OFF button once.
• TheLEDwillilluminateandanaudiblebeepwillsound
but there will be approximately 5 seconds delay
before the ignition system commences. On success-
ful ignition the heater will operate on Low Fire and
Low Fan for approximately 3 minutes then will switch
to selected setting (if already chosen, otherwise will
switch to Medium settings automatically).
• TheLEDwillextinguishapproximately30seconds
following the ignition startup.
• SelectthedesiredheatinglevelbypressingtheLOW,
MEDIUM or HIGH button once as required.
• LOWisLOWheatandLOWspeedfan.HIGHisHIGH
heat and HIGH speed fan.
• ToturntheheaterOFFpresstheON/OFFbutton
once. An audible beep will sound twice to indicate
the heater is off. The burner will extinguish but the fan
will continue to operate for approximately 3 minutes.
Remember that the fan will continue to operate for
approximately 3 minutes after the OFF button has
been pressed but you can turn the heater ON again
without having to wait for the fan to stop operating.
• Iftheignitionsystemfailstoigniteorkeeptheburner
alight, the system will beep 4 times and go into
safe shutdown mode. It will beep 4 times every 30
seconds to alert you to the fact. Press the ON/OFF
button once to restart the heater during this time.
Wait at least 20 seconds before attempting to turn the
heater on.
OPERATION
ON / OFF
LOW
HIGH
MEDIUM
FIG 2FIG 1
• Ifthereisaninterruptiontothepowersupplythe
heater will fail safely and switch off. When the power
supply has been restored adopt the 20 seconds
waiting rule before turning the heater ON.
Cleaning
All cleaning should be carried out when the heater is
cold. Normally the heater should only need wiping with a
lint-free damp cloth. Any stubborn stains can be removed
with a nonabrasive spray on cleaner. If an abrasive
cleaner is used the paint finish will be damaged.
For heaters fitted with the glass front: All cleaning should
be carried out when the heater is cold. Clean the outer
glass with a mild liquid or spray on glass cleaner. Do not
use harsh abrasive cleaners or sharp metal scrapers to
clean the heater glass front since they can scratch the
surface, which may result in shattering of the glass.
Internally the heater should only be cleaned by an
authorised service person.
If your heater requires attention contact your supplier
or an authorised service person.
Flame Characteristics
The heater flame should be stable, not lifting from the
burner. The logs should glow after approximately 15
minutes operation on HIGH setting.
The heater is a fuel effect unit and is designed to
operate with luminous flames and may exhibit slight
carbon deposit on the logs. If there is any excess carbon
build-up on logs, or the burner flame is unstable, contact
Sampford IXL in your state.
Important
The appliance should be inspected before use and
at least annually by an authorised service person.
More frequent cleaning may be required due to
excessive lint build-up from carpeting, bedding
materials, pet hair, etc.
It is imperative that control compartments, burners
and circulating air passage ways of the appliance
be kept clean.
Do not use this fire if the glass is cracked or with
the safety screen removed.
Do not use fire with broken or missing logs.
Cannon Fitzroy Inbuilt Power Flue | 5
OPTIONAL ACCESSORIES
Product codes
•50mmspacerkit:
FITZ Black BSPACERX-B
FITZ Platinum BSPACERX-P
•Glasskit:FITZDGKITX-B
•3sidedsurroundkit:
FITZSURROUND3SX-B (black)
FITZSURROUND3SX-P (platinum)
FITZSURROUND3SX-S (S/Steel)
•Weatherkit:WPBPF
•FitzroyPowerueconsolekit:
CONSPWRX-B (black)
CONSPWRX-P (platinum)
•Fitzroyspacer:
Black: BSPACERX -B (black)
Platinum: BSPACERX -P (platinum)
•4sidedsurround(allinbuilts):
SURROUND4SX-B (black)
SURROUND4SX-P (platinum)
SURROUND4SX-S (stainless steel)
•RemoteThermostat:RTKIT
•ExtendedFlueKit:FLUEWFX
Versatility and flexibility are key components of our instal-
lation options. Install in a shallow recess or an existing
fireplace, elegant spacers will eliminate any size discrep-
ancies. To enhance your Cannon’s appearance add a
decorative 3 or 4 sided surround.
Every Cannon heater brings you the optional convenience
of controlling your heater through a remote thermostat.
For added convenience the heater can now be
connected to a home automation system, such as C-bus.
This allows the heater to be turned on or off remotely
(med heat setting only). Speak to your home automation
specialist for further information.
Mock fireplace kit
3 Sided surround kit
Console kit 4 Sided surround kit
Fitzroy glass kit
Remote thermostat
Spacer kit
Extended flue kit
6 | Cannon Fitzroy Inbuilt Power Flue
FITZROY INBUILT POWER FLUE SPECIFICATIONS
Cannon Fitzroy Inbuilt Power Flue
FIG 3 Front View and Side View
Gas type Natural or Propane gas,
as indicated on data label
Gas consumption 26.0 MJ/hr input
Energy output 5.98 kW / 21.45 MJ/hr
Energy star rating 5.05 stars
Heater type Gas space heater approved
to AS 4553:2008
Operating pressure
(at burner high setting)
Natural gas 0.75 kPa
Propane gas 2.65kPa
Gas regulator Integral part of controller
Min. inlet pressure 1.13 kPa (NG)
2.75 kPa (Propane)
Fan 3 speed
Ignition Electronic direct spark
Power requirement 240 VAC 10 Amp
Power consumption 90 VA maximum
Minimum cavity Height
Dimensions
605 mm*
Width 700 mm*
Depth 485 mm*
Optional accessories Glass front
Remote thermostat
Spacer kit
3 sided surround
4 sided surround
Console kit
Extended flue kit
Overall dimensions Refer to FIG 3
* For installation into a masonry/brick fireplace
690 mm
700 – 780 mm
808 mm 386 mm50 mm 50 mm
651 mm
600 mm
Ceiling
Mantle 300 mm min clearance
900 mm min
clearance
1000 mm min clearance
For min clearance
see Note 2
For min clearance
see Note 1
Rear wall
methods refer to our website or
the installation instruction manual.
Note 1:
485 mm min clearance for
585 mm min clearance for
Note 2:
100 mm min clearance for
200 mm min clearance for
Cannon Fitzroy Inbuilt Power Flue | 7
REGULATORY LOCATION
MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE
TERMINALS, FAN ASSISTED FLUE TERMINALS, ROOM SEALED APPLIANCE
TERMINALS OR THE TERMINALS OF OUTDOOR APPLIANCES.
F
n
b
d
a
k
k
h
h
h
j
e
e
g
c
T
T
T
g
d
j
j
See note 2
See note 3
Openable
window
Door
I
P
M
T = Flue terminal M = Gas meter
I = Mechanical air inlet P = Electricity meter or fuse box
Shading indicates prohibited
areas for flue terminals
Ref Item
Minimum clearances
(mm)
Natural
draft
Fan
assisted
- unless appliance is certified for closer installation
Notes:
1 All distances are measured to the nearest part of the terminal.
2 Prohibited area below electricity meter or fuse box extends to ground level.
3 See clause 5.13.6.6 for restrictions on the flue terminal under covered areas.
4 See Appendix J. Figures J2(a) and J3(a), for clearances required from a flue terminal to an LP
Gas Cylinder. A flue terminal is considered to be a source of ignition.
5 For appliances not addressed above acceptance should be obtained from the technical regulator.
Special Note:
This chart shall be read in-conjunction with the full Australian standards.
THE POWER FLUE HEATER IS FAN ASSISTED. SEE COLUMN HIGHLIGHTED
a Below eaves, balconies and other projections:
Appliances up to 50 MJ/hr input 300 200
Appliances over 50 MJ/hr input 500 300
b From the ground, above a balcony or other surface 300 300
c From a return wall or external corner 500 500
d From a gas meter (M) (see 4.7.11 for vent location of regulator) 1000 1000
e From electricity meter or fuse box (P) 500 500
f From a drain pipe or soil pipe 150 75
g Horizontally from any building structure or obstruction facing a terminal 500 500
h From any other flue terminal, cowl, or combustion air intake 500 500
j Horizontally from an openable window, door, non-mechanical air inlet or other opening into a
building with the exception of sub-floor ventilation:
Appliances up t 150 MJ/hr input 500 300
Appliances over 150 MJ/hr input up to 200 MJ/hr input 1500 1500
Appliances over 200 MJ/hr input 1500 1500
All fan assisted flue appliances, in the direction of discharge 1500
k From a mechanical air inlet, including a spa blower 1500 1500
n Vertically below an openable window, non-mechanical air inlet, or any other opening into a building
with the exception of sub-floor ventilation:
Space heaters up to 50 MJ/hr input 150 150
Other appliances up to 50 MJ/hr 500 500
Appliances over 50 MJ/hr input and up to 150 MJ/hr input 1000 1000
Appliances
over 150 MJ/hr 1500 1500
FIG 4
8 | Cannon Fitzroy Inbuilt Power Flue
Cavity Requirements
The heater is to be fitted into position with the flue pipes
fully installed onto the heater. Therefore, the cavity must
be prepared to accept the heater first. Before cutting any
flue opening in the external wall, the finished floor level
must be known. This floor level must include any tiling,
loose hearth or panels which will support the heater. All
clearances shown in FIG 5 - FIG 7 must be adhered to.
Note: The appliance must be secured at the front to a
vertical face. Where this is difficult due building inaccura-
cies, limited non-combustible packing may be used to
obtain a suitable vertical surface.
Power flue appliances are deeper than non
power flue heaters so the cavity may need to be
pre-prepared prior to any installation or built to suit.
Overview
1. This appliance is to be installed by an authorised serv-
ice person only.
2. This appliance shall be installed in accordance with the
manufacturer’s Installation instructions, local gas fitting
regulations, municipal building codes, electrical wiring
regulations, and AS5601 the Australian Standard for
gas installations.
3. Remove the heater from the carton and remove the
four transit screws. Check that the heater is suitable for
the gas available. Refer to the data label located within
the fan chamber (Bottom most area with
fascia removed).
This heater is supplied with stand off
brackets and insulation blanket for installation into
combustible materials do not remove any when
installing into a combustible enclosure.
Please dispose of packaging appropriately, keep away
from children.
Clearances
For minimum clearances refer FIG 5 and FIG 6.
Note: Ensure that the combustion air opening under the
heater is not obstructed.
Ensure the minimum clearances to combustible
materials are maintained during installation,
including adequate space for the proper operation and
servicing of the heater. For clearances to furniture and
curtains refer to warning on page 3.
A minimum clearance of 100mm must be maintained
between the rear of the cabinet and the rear wall of the
fireplace during all installations.
Flue Options
The heater is supplied with components to suit a
horizontal flue coming through a wall at the back of the
heater. The Components include a flue cowl which is
designed to be fitted to the outside wall with suitable
fasteners. Condensate drain tube 2m and Clamp, and
flexible tube sealant.
Flexible ducting is provided to attach the heater to the
flue cowl. The use of this ducting provides for some flex-
ibility in the manner the flue and intake air are connected.
The flue and air intake components are fully attached to
the heater prior to the heater being fitted into the cavity.
When flueing through the roof, the Extended Flue
Kit is required (code FLUEWFX). The maximum
length of flue pipes that can be used with
the Powerflue heater is 6.0m.
POWER FLUE INSTALLATION INSTRUCTIONS
436
485 MIN
695
50
100**
710 MIN
75 mm GAS SUPPLY
FLUE DIA 160 mm
FLUE TERMINAL
585 MIN*
** Ensure controls are visible
FIG 5 Brick Fireplace Opening (Clearance required for vertical flueing)
CEILING
MANTLE
300 MIN
1000 MIN
CLEARANCE
605
610 MIN
160 mm
GAS SUPPLY
10 mm
FIG 6 Brick Fireplace Opening (Clearance required for vertical flueing)
FIG 7 Brick Fireplace Opening
Mock Fireplace Opening (Combustible materials)*
Max Min
Height 650 mm 630 mm
Width 780 mm 731 mm
Depth N/A 486mm or
586mm*
*486mm min clearance for straight through flue. 586mm min clearance
for flex flue pipe
Height
610 mm to
650 mm
Width 710mm to 750 mm
Cannon Fitzroy Inbuilt Power Flue | 9
POWER FLUE INSTALLATION INSTRUCTIONS
485 min
300
1000 MIN
TO CEILING
MASONARY
FIREPLACE
APPLICATION
*1*
*2*
FIG 8
485 min
TO CEILING
1000 MIN
THROUGH WALL
APPLICATION
TIMBER or BRICK
*1*
*2*
FIG 9
MARK AND CUT HOLE
IN REAR
VERTICAL
FLOOR TO BE
SMOOTH AND FLAT
WALL OF THE CAVITY
FOR FLUEAND
CONDENSATION DRAIN
FIG 10
FIG 11
160 DIA FLUE
OPENING
FINISHED
FLOOR
LEVEL
345 mm
600 mm
695 mm
50 mm
GAS
SUPPLY
100 mm
140
20 DIA CONDENSE
DRAIN HOLE
517
517
25
min
383
*1*
*2*
25min
FIG 13
Corner Wall Application
Refer to mock fireplace installation for
corner wall application on page 24.
Preparing The Cavity
The power flue heater is a high efficiency unit extract-
ing heat which in other heaters would escape in the flue
gases. Condensate from the flue gases will be produced
from this heater.
A condensate drain on the rear of the heater must be
connected to a hose to drain this condensate out of the
house. This hose must be fitted prior to installation of the
heater into the cavity.
Check the floor of the cavity is smooth, flat and level.
Using your template as a guide, mark the flue cutout on
the rear wall of the cavity and cut through from either the
inside or the outside to produce a neat round hole in the
external wall.
To make a template, use a sheet of stiff cardboard or
(mdf) medium density fibre board cut to represent the rear
of the heater. Mark a vertical centre line and an appro-
priate circle 345mm from the bottom indicating the flue
position cut out. Refer FIG 11.
Two lengths of flexible aluminium hose is supplied with
the heater. These hoses can be stretched to 1 m lengths.
Place a liberal amount of silicon sealant to the inside of
the flexible flue pipe which is to be mounted onto the
flue outlet.
Slip the flexible aluminium hose over the flue outlet with a
hose clamp, Tighten the hose clamp to ensure the hose
is securely attached to the flue outlet.
The flexible aluminium hose is attached to the air inlet in
the same manner, however there is no need to apply the
silicon sealant on the air inlet.
Secure condensate tube to drain using supplied clamp.
*1* For any horizontal application top hat section
can be removed.
*2* Condensation drain must have sufficient fall
to provide adequate drainage ensure no water
traps occur in drain.
FIG 12
Air inlet
Flue outlet
Condensate
10 | Cannon Fitzroy Inbuilt Power Flue
Position sealing tape around perimeter of heater rear
edge behind mounting face.
Bend gas pipe and electrical entry tags inwards to allow
cable and gas pipe to enter easily.
Fully extend the flexible flue and air intake and position
these pipes through the hole drilled through the wall.
Route condensate tube through smaller hole in wall.
Align the gas supply pipe with it’s entry point and the flue
with the cutout in the rear wall.
Slowly slide the heater into position until the mounting
face comes into contact with the vertical wall.
Note: As heater is slid into position, ensure that
condensate and flexible flue pipes are fed through their
respective holes. It may be advisable when the heater
is positioned halfway into cavity to check hoses from
outside to ensure that they are not kinked. Refer FIG 14,
FIG 15 & FIG 16.
The flue terminal conical rain hat section may be removed
for horizontal installations. Refer FIG 17 & FIG 18.
Fitment Of Flexible Pipes To Flue Terminal.
The flexible tubing is now fully extended out of the hole in
the wall.
1. Cut the tubing so that 20mm is extending past the
wall opening.
2. Fit the stainless steel tubing to the flexible pipe from
the flue outlet, using silicon sealant to seal the join and
a hose clamp.
3. Fit the pvc tubing and the air inlet to the other flexible
tube, using a hose clamp.
4. Place terminal cover plate over both air intake and
exhaust air pipes.
5. Fit the stainless tube into the centre pipe of the
flue terminal.
6. Using the included cable tie fix the air inlet hose to the
flue pipe.
7. Fix terminal cover to outside wall using
suitable fixtures.
8. Bend tabs on terminal cover and secure
terminal to cover using screws provided.
POWER FLUE INSTALLATION INSTRUCTIONS
FIG 15
SUITABLE
FIXING SCREW
FIXING SLOTS
IN HEATER FRONT
FIG 16
EXTERNAL WALL
FLUE
TERMINAL
WALL FIXING:
USE SUITABLE FASTENERS
FOR WALL CONSTRUCTION
TOP
TERMINAL COVER PLATE
TERMINAL COVER
PLATE PLACED TO
HAVE TERMINAL ON
AN INCLINE.
FIG 18FIG 19
FIG 17
PVC VENT
PVC PIPE
PVC ADAPTOR
CLAMP
STAINLESS STEEL PIPE
FIG 14
Sealing tape
applied to edge
of unit before
positioning
Cannon Fitzroy Inbuilt Power Flue | 11
FASCIA REMOVAL / INSTALLATION
1. Remove the wire mesh guard by gently lifting it
upwards and then outwards. Similarly remove a fitted
glass kit by also gently lifting it upwards and then
outwards.
2. Remove 4 M5 screws fixing the fascia assembly to the
heater body. Bring the bottom of the fascia towards
you gently to partly disengage it from the body of the
heater. After it has been disengaged gently lift it up
vertically to completely disengage it from the body of
the heater. Refer FIG 20 & FIG 21.
Inner Glass Removal
To remove the inner glass loosen off all the clamp screws
and completely remove the upper clamps and one
vertical side. Try not to touch the front surface of the
glass to avoid finger marks use suitable cloth. Remove
the glass by sliding the glass sideways out of the clamp
and then lifting out from the bottom. Place the glass in a
safe position for refit later.
FIG 20
FIG 21
To fully remove the
fascia, unclip the switch
cable from the cable
connector on the PCB
and unclip the cable from
the clipping points on
the rear of the fascia.
Electrical Connection
This appliance is designed to operate on 240V AC power
supply. Failure to operate unit at correct supply voltage
may create unsafe conditions.
The heater is supplied with a flexible power cord with
a plug fitted. A 10 Amp power point (socket) must be
located within 1.5m of the heater. For installations where
the power point is located outside of the enclosure,
locate the power cord in the fascia cut out on the left or
right hand side as required.
For a power supply connection located inside the
enclosure run the power cord through the cord access
located on the rear panel by pushing the cord access
plate from the bottom. The rubber grommet that is fitted
over the cord must be located correctly in the cut out of
the cord access plate. Refer FIG 22.
Restore the cord access plate to the original position
and seal with an appropriate removable material, this is
especially important when the installation is in a chimney
with no flue fitted to eliminate the possibility of any leak-
age of flue products into the room. A suitable double
pole isolation switch must be installed externally for
servicing or emergency shut down of the heater.
All fixed wiring must be installed by a suitably
qualified person and comply to the appropriate
electrical wiring rules and gas installation standards.
ELECTRICAL CONNECTION
FIG 22
Grommet
12 | Cannon Fitzroy Inbuilt Power Flue
LOG INSTALLATION
1. The burner is contained within the burner chamber.
Refer FIG 23.
2. Carefully unpack the log set. Logs are numbered
as follows:
#1 - Left front log
#2 - Left back log
#3 - Right front log
#4 - Right back log
Position the four individually numbered logs in the
following order on the burner head as shown in
FIG 24-27. The male locating pins on burner head must
engage with corresponding holes in the individual logs.
a) Place log #1 into the 2 front left pins on the burner
head, ensuring that the charring faces the front.
Refer FIG 24.
b) Place log #2 onto the 2 left back pins. Refer FIG 25.
c) Place log #3 on single right front pin, ensure fork
locates over log #2. Refer FIG 26.
d) Place log #4 on single right back pin, ensure left side
of log rests on depression in #3 log. Refer FIG 27.
3. Refit the inner glass, making sure not to over
tighten the screws.
4. Reconnect switch loom to the fascia switch set.
5. Replace the fascia.
GAS CONNECTION
FIG 24 FIG 25
FIG 27FIG 26
1. Push the gas inlet access plate into the heater cabinet
and slide the heater into the fireplace ensuring that the
gas inlet pipe is fed through the hole located at the rear
right hand side of the heater at the bottom.
Refer FIG 28.
2. With heater in position, flanges should be hard against
masonry. Secure case flanges to the masonry.
Screw or bolt the flange through the slots provided.
3. Connect the gas supply pipe to the copper compres-
sion fitting provided (we recommend using a basin
wrench). Push the gas inlet plate down to its original
position and seal with an appropriate easily remov-
able material. Do not seal with a silicone sealant as the
heater must be easily removable. Sealing is important
as it prevents any leakage of flue products into the
room. Test all connections for gas leaks.
FIG 23
Buner in base of
burner chamber
FIG 28
Gas Inlet
Gas Connection
Cannon Fitzroy Inbuilt Power Flue | 13
SETTING THE GAS PRESSURE
1. Gas valve layout is as indicated in FIG 29.
Pressures for ‘Burner high flame’ and ‘Burner low
flame’ are factory set, however if pressures need to be
checked or adjusted follow the procedures described
below. To check outlet pressure at burner ‘high flame’
and ‘low flame’ positions remove the plastic cap from
the regulatior adjustment location as indicated
in FIG 30.
2. The pressure point is closed with a captive screw. Turn
screw 6 revolutions anticlockwise to open the pressure
point as indicated on FIG 31 (a) and place manometer
tube over the test point as per FIG 31 (b).
3. Switch the control buttons to ‘High flame’ position.
Wait for heater to switch to ‘High’ setting (time delay
on start up). Retain screwdriver in position and using
a spanner adjust the outer nut on the control to give a
pressure reading of 0.75 kPa for Natural Gas and 2.65
kPa for LPG. (Turn clockwise to increase pressure
and anticlockwise to decrease pressure).
Refer FIG 32.
4. Switch the control buttons to ‘Low flame’ position.
Retain spanner in position and using a screwdriver
adjust the central screw control to give a pressure
reading of 0.4 kPa for Natural Gas and 1.1 kPa for
LPG. (Turn clockwise to increase pressure and
anticlockwise to decrease pressure).
Refer FIG 33.
5. Remove spanner and screwdriver. Switch from high to
low to ensure settings are correct.
6. Switch heater off and remove the manometer
tube. Tighten pressure test point by
turning the captive screw fully clockwise.
7. Replace plastic cap. Ensure the little lug is positioned
towards lower right hand side to clear the controls.
8. Refit the fascia, making sure not to damage the power
cord or switch cable.
9. Operate the heater on HIGH, MEDIUM and LOW
settings. The flame should be stable, no lifting from the
burner and the logs should glow after approximately
15 minutes of operation on HIGH setting.
If the flame is unstable:
•Checkthattheburnerislocatedcorrectly.
•Checkthattheglassfrontislocatedcorrectlyandis
against the sealing rope.
•Checkthatthegaspressureiscorrectlyadjusted
•Checkthatueisoperatingcorrectly
If the heater still does not operate to specification refer
to the troubleshooting chart on page 19, or contact
Sampford IXL in your state.
FIG 30
FIG 31
(a) (b)
FIG 29
Burner adjustment
(Burner ‘Low flame’)
Plastic Cap
Pressure adjustment
(Burner ‘Full on’)
Pressure test
point with captive
screw
FIG 32
Adjust
Hold
FIG 33
Hold
Adjust
14 | Cannon Fitzroy Inbuilt Power Flue
4. Disconnect the silicone tubes from the fan
pressure switch. Remove fan from fan chamber.
5. Remove the venturi and bracket from the fan removed
from the heater. Insert and secure the venturi and
bracket on replacement fan. Note “TOP” should point
to air outlet of fan.
6. Insert fan into chamber ensuring that the venturi is not
disturbed. Locate fan onto male thread. Secure with
M5 wing nuts, ensuring rubber buffer locates over
thread.
7. Replace silicone tubes onto fan pressure switch ensur-
ing that the black tube is connected to the black side
of the pressure switch. Check to make sure that the
tubes are not kinked or pinched.
8. Reconnect fan plug into plug carrier. Test operation of
room circulation fan and fan pressure switch. If heater
fails to light even when fan is spinning refer to fault
codes on page 17.
To Replace Fan Pressure Switch
1. Remove the fascia. Refer page 11 of the
installation instructions.
2. Remove the screw retaining the bracket mounting
the gas and fan controller (white box). Move
the bracket and controls to the front of the heater.
3. Remove the connecting wiring from the
pressure switch.
4. Remove the silicone tubes from the pressure switch.
5. The pressure switch is secured onto the rear of the fan
chamber housing by two M5 screws.
6. Replace the pressure switch. For wiring, one wire to
“C” (common) and the other connect to “NO”
(Normally open). Polarity not important.
7. Re-attach silicone tubes making sure that the black
tube attaches to the black side of the pressure switch.
Make sure that the tubes are not pinched or kinked.
8. Test operation of fan pressure switch - turn heater on
low heat. If heater fails to light even when fan is spin-
ning refer to fault codes on page 17.
General
1. Service work to be carried out by an authorised service
person only.
2. Unplug from wall socket or turn off power at main
switchboard if heater is hard wired.
3. Always shut off the gas supply and ensure that
the heater is cool before commencing any
service operations.
4. Always check for gas soundness after servicing.
To Replace The Inner Glass
Refer page 11 of the installation instructions.
Fit the new glass.
Note: Ensure the inside surface of the glass is clean and
free from finger marks.
To Replace The Gas Valve
1. Remove the fascia.
2. Unplug the cables from the gas control and disconnect
the earth connection.
3. Disconnect the gas inlet (½” compression nut) connec-
tion at entry gas control and the 16mm nut at the
outlet of the gas control.
4. Remove the three screws from the cradle retaining the
gas control.
5. Remove gas control valve from heater.
6. Replace gas control and check for gas tightness.
Note: check the gas pressure on high and low burner
settings. Refer “gas control”, page 13.
To Replace The Ignition Module (Device)
1. Unplug wire connectors from ignition module.
2. Remove module mounting bracket by removing
mounting screw.
3. Using pliers bend tabs so that module can come away
from the mounting bracket.
4. Replace ignition module and ensure that all wires are
reconnected correctly.
To Replace The Room Circulation Fan
1. Remove the fascia. Refer page 11 of the installation
instructions.
2. Remove the front screw retaining the bracket mount-
ing the gas and fan controller (white box). Move the
bracket and controls to the front of the heater.
3. Disconnect the fan plug from the plug carrier. Remove
the two M5 wing nuts which locate the fan to the fan
chamber underside. Lower fan from male thread.
SERVICE INSTRUCTIONS (DO NOT MODIFY THIS APPLIANCE)
FIG 34
Combustion fan
pressure switch
Room air
fan pressure
switch
Fan
Gas ValveIgnition ModuleGas and fan contoller
Cannon Fitzroy Inbuilt Power Flue | 15
SERVICE INSTRUCTIONS (DO NOT MODIFY THIS APPLIANCE)
FIG 35
To Replace The Burner And Spark/Sense Electrodes
1. Remove the logs from the burner chamber.
2. Remove the burner chamber front inspection panel,
4 screws.
3. Disconnect the 16mm nut at the inlet of the
injector.
4. Disconnect the spark and sense electrodes from the
ignition module.
5. Remove the burner fixing brackets (2) from the
Left and Right hand side of the burner. Lift the burner
assembly upward and carefully remove from the
burner chamber.
6. Replace in reverse order, checking correct location of
spark/sense electrodes. Spark gap between electrode
and spark plate is 6 - 8 mm. Check for gas tightness.
For log placement refer page 12 of this manual.
To Replace The Combustion Fan (Fig 36)
The Combustion Fan is accessed from the rear of the
heater. Therefore to replace the combustion fan the
heater must be removed from the fireplace. The flue
terminal may need to be removed from the flue hoses
to allow the heater to be moved.
1. Remove the rear cover
2. Disconnect combustion fan wiring from loom.
3. Remove the rear cover.
4. Remove the four (4) screws securing the fan to
fan duct.
5. Remove fan assembly from fan duct.
6. Replace in reverse order.
To Replace The Gas And Fan Controller
1. Remove the fascia. Refer to page 11 of the
installation booklet
2. Disconnect the plugs on box.
3. Remove the screw retaining the bracket
4. Replace the control box
5. Check and re-set gas pressures.
To Replace Type “X”Cord
Contact Sampford IXL service department.
FIG 36
16 | Cannon Fitzroy Inbuilt Power Flue
WIRING DIAGRAM
FIG 37
Cannon Fitzroy Inbuilt Power Flue | 17
TROUBLESHOOTING
To check the operation of the heater’s electrical system
you will require a digital multimeter with the functions to
measure ac/dc voltage, continuity, resistance and micro-
amps.
It is critical that the appliance is
earthed and that the active and
neutral are not reversed.
Cannon Fitzroy Inbuilt Power Flue
There is a green and red LED on the ignition controller. These LEDs act as diagnostic aids when the heater safety
systems produce a safe shutdown condition.
Green LED: this is on when the flame is sensed at the flame sensor electrode.
Red LED: this flashes according to the fault code.
No LEDs means there is no power to the ignition module. Check that the heater switch is set to ON by pressing the
ON/OFF button. Check the supply voltage. Check the 1.5 Amp fuse, replace if necessary. It is critical that the appliance
is earthed and that the active and neutral are not reversed. Do not use an extension cord. This appliance is designed
to operate at 240V AC. Substantial voltage dips, or running the unit at voltages substantially lower than 240V AC may
cause nuisance shutdowns. If there is still a problem check the power supply plug from the white box with a multim-
eter (240V AC). If there is no power from this plug when the heater should be on, replace the white box. Remember to
re-test the gas pressures any time that the white box is changed. It is recommended that any callout to a customer’s
home should prompt the checking and resetting of the gas pressures.
Fault Codes
Long Short Morse Code Meaning Action
1 0 — Normal operation
2 1 ——•
Heater has attempted
to light, however it did
not sense flame within
the allowed time.
Check the gas supply to the unit is not switched off. Check
the gas pressures. Check the flame and spark electrode
connections and that they are positioned correctly. Ensure
that the spark is being produced at the spark electrode
tip, and is strong (clearly visible and around 6-8mm in
length). Adjust if necessary. The burner tray is earthed
through contact with the chassis. Check using a multimeter
between the earth pin (or earth tab) and the burner tray. If
the unit continues to spark after flame is present, ensure
that the supply voltage polarity is not reversed.
2 2 ——••
Flame was established,
however the flame
electrode has sensed
that the flame has
become unstable and
has shutdown the gas.
Check that the flame sense electrode and the spark plate
are correctly positioned. Check the flame sense connec-
tions. Check that the flue is correctly constructed. Abnor-
mally strong downdrafts can cause flame instability there-
fore it is recommended that an appropriate flue cowl is used
for windy areas. Improper gas pressures can also cause
issues. Check the gas pressures.
1 2 —••
Room fan (circulation
fan) pressure signal not
detected.
Check the fan for dust build up and lint. Check that the
room air fan is spinning. Check that the pressure tubes are
connected correctly and not pinched or kinked. The black
tube should run from the black side of the pressure switch
to the bottom tapping on the fan venturi. The clear tube
should go from the light side of the pressure switch and to
the top tapping on the venturi. Make sure that the pressure
switch wires are connected correctly. One wire should be
to C (Common) and the other should be to NO (Normally
Open). If it still doesn’t work after checking the above,
change the pressure switch.
18 | Cannon Fitzroy Inbuilt Power Flue
TROUBLESHOOTING
Fault Codes Continued
Long Short Morse Code Meaning Action
3 1 ———•
Room fan (circulation
fan) pressure signal has
been interrupted.
Check the fan for dust build up and lint. Check that the
room air fan is spinning. Check that the pressure tubes are
connected correctly and not pinched or kinked. The black
tube should run from the black side of the pressure switch
to the bottom tapping on the fan venturi. The clear tube
should go from the light side of the pressure switch and to
the top tapping on the venturi. Make sure that the pressure
switch wires are connected correctly. One wire should be
to C (Common) and the other should be to NO (Normally
Open). If it still doesn’t work after checking the above,
change the pressure switch.
2 8 ——••••••••
Room fan (circulation
fan) pressure switch
has not switched within
hte expected time.
Check the fan for dust build up and lint. Check that the
room air fan is spinning. Check that the pressure tubes are
connected correctly and not pinched or kinked. The black
tube should run from the black side of the pressure switch
to the bottom tapping on the fan venturi. The clear tube
should go from the light side of the pressure switch and to
the top tapping on the venturi. Make sure that the pressure
switch wires are connected correctly. One wire should be
to C (Common) and the other should be to NO (Normally
Open). If it still doesn’t work after checking the above,
change the pressure switch..
Other Possible Faults
No gas to burner. •Thegasvalveshouldopenatthesametimeastheignitersparks.
If there is no gas to the burner when this occurs check the
solenoid coils for continuity.
•Checkthatthegaspressureispresentatthetestpointwhenthe
spark is being generated.
•Checkthatthereisgastotheinletofthegascontrol.
Fuse blowing. •Ifthefusecontinuestoblowcheckthesolenoidcoilsforasignsof
them being shorted.
•Checkthefanandwiringforshortcircuit.
Cannon Fitzroy Inbuilt Power Flue | 19
NOTES
20 | Cannon Fitzroy Inbuilt Power Flue
Gmk 10025
Gmk 10030
AS4553:2008
Part number:
F3840_A
For service to this appliance or spare parts
contact the CANNON distributor:
Sampford IXL – Spare Parts
Phone: 1300 727 421
Fax: 1300 727 425
Email: [email protected]
Date installed:
Compliance Certificate No:
Installed by:
COPY RATING LABEL HERE
Don’t Risk Your Appliance Warranty
Only a licensed person will give you a compliance certificate, showing that the work complies
with all the relevant standards. And only a licensed person will have insurance protecting their
workmanship for 6 years. So make sure you use a licensed person to install this appliance and ask
for your compliance certificate to ensure the manufacturers appliance warranty will be honoured.
/