Victaulic L100077PE0 Installation guide

Type
Installation guide

This manual is also suitable for

I-100_103
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
4UZMFFlexible Coupling
4UZMFFlexible Coupling - Two Segments for 24-inch/610-mm and Smaller Sizes
4UZMF"Flexible Aluminum Coupling
4UZMF4Flexible Stainless Steel Coupling
4UZMF%9Flexible Stainless Steel Coupling for Duplex and Super Duplex Pipe
4UZMFFlexible Stainless Steel Coupling
4UZMF%9Flexible Stainless Steel Coupling for Duplex and Super Duplex Pipe
8"3/*/(
t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
NOTICE
t 5IFGPMMPXJOHJOTUBMMBUJPOTUFQT
GFBUVSFQIPUPTPGB4UZMF
$PVQMJOH)PXFWFSUIFTBNF
installation steps apply to Styles
"4%9BOE
%9$PVQMJOHTJOUIFTJ[FSBOHFT
listed above.
 'PMMPXTUFQToPGUIF
i1SFQBSBUPSZ4UFQTGPS$PVQMJOH
*OTUBMMBUJPOwTFDUJPO
NOTICE
'PS4UZMFT%9$PVQMJOHT0OMZ
t 4UZMFT%9$PVQMJOHTIBWF
BUPOHVFBOESFDFTTGFBUVSFBUUIF
CPMUQBET5IFIPVTJOHTUPOHVF
BOESFDFTTGFBUVSFTNVTUCFNBUFE
QSPQFSMZUPOHVFJOSFDFTT
 */45"--)064*/(4Install
the housings over the gasket. Make sure
the housings’ keys engage the grooves
completely on both pipe ends. Refer to
the notice above for Styles 475/475DX
Couplings.
$"65*0/
t .BLFTVSFUIFHBTLFUEPFTOPU
CFDPNFSPMMFEPSQJODIFEXIJMF
installing the housings.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
DBVTFEBNBHFUPUIFHBTLFUSFTVMUJOH
JOKPJOUMFBLBHF
 */45"--#0-54/654Install
the bolts, and thread a nut finger-tight
onto each bolt. For couplings supplied with
stainless steel hardware, apply an anti-
sieze compound to the bolt threads. /05&
Make sure the oval neck of each bolt seats
properly in the bolt hole.
NOTICE
For £JODINN
4UZMFT4BOE%9'MFYJCMF
Stainless Steel Couplings0OMZ
t "GMBUXBTIFSNVTUCFJOTUBMMFE
under each nut.
*@
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
4UZMF4BOE%9)FMQGVM*OGPSNBUJPO
Size 4UZMF 4UZMF 4UZMFT4%9 4UZMFT%9
Nominal
Size
inches or
mm
Actual Pipe
Outside
Diameter
inches
mm
Nut Size
inches/
Metric
4PDLFU
Size
inches/
mm
Nut Size
inches/
Metric
4PDLFU
Size
inches/
mm
Nut Size
inches/
Metric
4PDLFU
Size
inches/
mm
Nut Size
inches/
Metric
4PDLFU
Size
inches/
mm
¾
1.050
——
⁄ ⁄ ⁄ ⁄
——
26.9 M10 17 M10 17
1
1.315 ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄
33.7 M10 17 M10 17 M10 17 M10 17
1 ¼
1.660 ⁄ ⁄ ½ ⁄ ⁄ ⁄ ⁄ ⁄
42.4 M10 17 M12 22 M10 17 M10 17
1 ½
1.900 ⁄ ⁄ ½ ⁄ ⁄ ⁄ ⁄ ⁄
48.3 M10 17 M12 22 M10 17 M10 17
2
2.375 ⁄ ⁄ ½ ⁄ ⁄ ⁄ ⁄ ⁄
60.3 M10 17 M12 22 M10 17 M10 17
2 ½
2.875 ⁄ ⁄ ½ ⁄ ⁄ ⁄ ⁄ ⁄
73.0 M10 17 M12 22 M10 17 M10 17
76.1 mm
3.000 ⁄ ⁄ ½ ⁄
——
⁄ 1 ⁄
76.1 M10 17 M12 22 M10 17
3
3.500 ½ ⁄ ½ ⁄ ½ ⁄ ½ ⁄
88.9 M12 22 M12 22 M12 22 M12 22
3 ½
4.000 ½ ⁄ ⁄ 1⁄
————
101.6 M12 22 M16 27
4
4.500 ½ ⁄ ⁄ 1 ⁄ ⁄ 1 ⁄ ½ ⁄
114.3 M12 22 M16 27 M16 27 M12 22
108.0 mm
4.250
½
⁄ 1 ⁄
————
108.0
M12 22
M16 27
 5*()5&//654 Tighten the nuts
evenly by alternating sides until metal-
to-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the
grooves completely. /05& It is important
to tighten the nuts evenly to prevent gasket
pinching.
8"3/*/(
t For proper assembly, the nuts must
be tightened until metal-to-metal
contact occurs at the bolt pads.
t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMEDBVTFKPJOUGBJMVSFTFSJPVT
personal injury, and property damage.
GOOD
BAD
5. Visually inspect the bolt pads at each
joint to ensure metal-to-metal contact is
achieved.
I-100_105
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
4UZMF4BOE%9)FMQGVM*OGPSNBUJPO$POUJOVFE
Size 4UZMF 4UZMF 4UZMF4%9 4UZMFT%9
Nominal
Size
inches or
mm
Actual
Pipe
Outside
Diameter
inches
mm
Nut Size
inches/
Metric
4PDLFU
Size
inches/
mm
Nut Size
inches/
Metric
4PDLFU
Size
inches/
mm
Nut Size
inches/
Metric
4PDLFU
Size
inches/
mm
Nut Size
inches/
Metric
4PDLFU
Size
inches/
mm
127.0 mm
5.000 ⁄ 1 ⁄
——————
127.0 M16 27
5
5.563 ⁄ 1 ⁄ ¾ 1 ¼
————
141.3 M16 27 M20 32
133.0 mm
5.250 ⁄ 1 ⁄ ¾ 1 ¼
————
133.0 M16 27 M20 32
139.7 mm*
5.500 ⁄ 1 ⁄ ¾ 1 ¼
——
½
139.7 M16 27 M20 32 M12 22
152.4 mm
6.000 ⁄ 1 ⁄
——————
152.4 M16 27
6
6.625 ⁄ 1 ⁄ ¾ 1 ¼ ⁄# 1 ⁄#
——
168.3 M16 27 M20 32 M16 27
159.0 mm
6.250 ⁄ 1 ⁄ ¾ 1 ¼
————
159.0 M16 27 M20 32
165.1 mm*
6.500 ⁄ 1 ⁄ ¾ 1 ¼
——
⁄ 1 ⁄
165.1 M16 27 M20 32 M16 27
203.2 mm
8.000 ¾ 1 ¼
——————
203.2 M20 32
8.625 ¾ 1 ¼ ⁄ 1 ⁄ ⁄ 1 ⁄
——
219.1 M20 32 M22 36 M22 36
254.0 mm
10.000 ⁄ 1 ⁄
——————
254.0 M22 36
10§
10.750
——
1 1 ⁄ 1 1 ⁄
——
273.0 M24 41 M24 41
304.8 mm
12.000 ⁄ 1 ⁄
——————
304.8 M22 36
12§
12.750
——
1 1 ⁄ 1 1 ⁄
——
323.9 M24 41 M24 41
13½ OD
13.000
——
11
————
342.9 M24 41
200A (JIS)
¾ 1 ¼ ⁄ 1 ⁄
————
216.3 M20 32 M22 36
250A (JIS)
——
11
————
267.4 M24 41
300A (JIS)
——
11
————
318.5 M24 41
14§
14.000
——
1 1 ⁄ 1 1 ⁄
——
355.6 M24 41 M24 41
16§
16.000
——
1 1 ⁄ 1 1 ⁄
——
406.4 M24 41 M24 41
18§
18.000
——
1 ⁄ 1 ⁄
1
1 ⁄
——
457 M27 46
M24
41
20
20.000
——
1 ⁄ 1 ⁄
————
508 M27 46
24
24.000
——
1 ⁄ 1 ⁄
————
610 M27 46
* Style 475DX Flexible Stainless Steel Couplings are not available in these sizes
# The nut size for 6-inch/168.3-mm Style 77DX Couplings is ¾ inch/M20. The socket size is 1 ¼ inch/
32 mm.
§ Style 77DX Couplings are not available in these sizes
I-100_106
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
4UZMF/PO"(4Flexible Coupling - Four or Six Segments for
14-inch/355.6-mm and Larger Sizes
8"3/*/(
t 3FBEBOEVOEFSTUBOEBMMJOTUSVDUJPOTCFGPSFBUUFNQUJOHUPJOTUBMMBOZ7JDUBVMJD
piping products.
t %FQSFTTVSJ[FBOEESBJOUIFQJQJOHTZTUFNCFGPSFBUUFNQUJOHUPJOTUBMMSFNPWF
or adjust any Victaulic piping products.
t 8FBSTBGFUZHMBTTFTIBSEIBUBOEGPPUQSPUFDUJPO
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOTDPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZJNQSPQFS
product installation, and/or property damage.
4UZMF$PVQMJOHTJOJODINNBOEMBSHFSTJ[FTBSFDBTUBT
TIPXOCFMPXUPFBTFIBOEMJOH
oJODIoNN4J[FT JODINN4J[F
 'PMMPXTUFQToPGUIF
i1SFQBSBUPSZ4UFQTGPS$PVQMJOH
*OTUBMMBUJPOwTFDUJPO
 "44&.#-&4&(.&/54
Assemble the segments loosely into two
equal halves, as shown above. Allow
clearance between the segments to ease
assembly onto the pipe. /05& For bolt
pads that contain a tongue-and-recess
feature, make sure the housings are
mated, as shown above.
$"65*0/
t .BLFTVSFUIFHBTLFUEPFTOPU
CFDPNFSPMMFEPSQJODIFEXIJMF
installing the housings.
'BJMVSFUPGPMMPXUIJTJOTUSVDUJPODPVME
DBVTFEBNBHFUPUIFHBTLFUSFTVMUJOH
JOKPJOUMFBLBHF
 */45"--'*3454&(.&/5
"44&.#-: Install one of the pre-
assembled halves over the gasket. Make
sure the housings’ keys engage the
grooves completely on both pipe ends.
*@
45"/%"3%$061-*/(4'03(3007&%&/%
1*1&*/45"--"5*0/*/4536$5*0/43&7@&
B */45"--3&."*/*/(
4&(.&/5"44&.#-: Install the
second assembly onto the pipe. Make sure
the housings’ keys engage the grooves
completely on both pipe ends. While
supporting the weight of the assembly,
install the remaining bolts, and thread the
nuts finger-tight onto the bolts. /05&
Make sure the oval neck of each bolt seats
properly in the bolt hole.
 5*()5&//654 Tighten all nuts
evenly by alternating sides until metal-
to-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the
grooves completely. /05& It is important
to tighten all nuts evenly to prevent gasket
pinching.
B Visually inspect the bolt pads at each
joint to ensure metal-to-metal contact is
achieved.
$"65*0/
t For proper assembly, the nuts must
be tightened until metal-to-metal
contact occurs at the bolt pads.
t ,FFQIBOETBXBZGSPNDPVQMJOH
openings during tightening.
'BJMVSFUPGPMMPXUIFTFJOTUSVDUJPOT
DPVMEDBVTFKPJOUGBJMVSFTFSJPVT
personal injury, and property damage.
4UZMF)FMQGVM*OGPSNBUJPO
Size 4UZMF
Nominal
Size
inches or
mm
Actual Pipe
Outside
Diameter
inches/mm
Nut
Size
inches/
Metric
4PDLFU
Size
inches/
mm
14 – 18
14.000 – 18.000 1 1 ⁄
355.6 – 457 M24 41
20 – 24
20.000 24.000 1 ⁄ 1 ⁄
508 – 610 M27 46
28 – 30
28.000 30.000 1 1 ⁄
711 – 762 M24 41
377.0 mm
14.842 1 1
377.0 M24 41
426.0 mm
16.771 1 1 ⁄
426.0 M24 41
480.0 mm
18.897 1 ⁄ 1 ⁄
480.0 M27 46
530.0 mm
20.866 1 ⁄ 1 ⁄
530.0 M27 46
630.0 mm
24.803 1 ⁄ 1 ⁄
630.0 M27 46
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Victaulic L100077PE0 Installation guide

Type
Installation guide
This manual is also suitable for

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