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Toro Coolant Tank Kit, Z Master Riding Mowers Installation guide

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FormNo.3364-997RevA
CoolantTankKit
ZMaster
®
RidingMowers
ModelNo.117-0940
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Capassembly
1
1
Plastictie1
Installthehosecoolanttank.
Sectionofplasticcovering
1
2
Plastictie2
InstallthefanwireprotectionforKubota
PoweredMowersOnly.
1
InstallingtheHoseand
CoolantTank
Partsneededforthisprocedure:
1
Capassembly
1Plastictie
Procedure
1.Positionthemachineonalevelsurface,stopthe
engine,andsettheparkingbrake.
2.Unlatchtheseatandliftitup.
3.Thoroughlycleanmowerandtheareaaroundthe
coolanttankbeforeinstallingthiskit.
4.Removetheexistingcoolanttankcapanddiscard.
5.Withthehoseassemblyupsidedown,slidethe
retainerringovertheneckofthecoolantbottle.
Ensurethenewcapandhoseassemblyisupside
downwheninstallingtheretainerring(
Figure1).
Figure1
1.Capwithretainerring
(upsidedowntoinstall
retainerring)
3.Coolanttank
2.Retainerring
6.Foldthecapoverandsnapitontothebottle
(Figure2).Ensurethecapsnapsontightandseals
thecoolantbottle.
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Figure2
1.Foldthecapover2.Bottleneckwithretainer
ring
7.Attachtheendofthehosetothelowercrossbar
withaplastictie.Ensurethehoseisnotkinkedand
theendofthehosepointsdown(
Figure3).
g013090
1
4
7
8
1 2 3 4 5 6
7
9
Figure3
1.Uppercrossbar(DoNot
use)
6.Newcoolanttankcap
2.Ensurethehoseend
pointsdown
7.Lowercrossbar(attach
hosehere)
3.Plastictie
8.Sideviewofthetankand
hose
4.Hose(ensureitisnot
kinked)
9.DoNotconnecthoseto
uppercrossbar
5.Frontofmachine
8.Ifneeded,adda50/50mixofextendedlife
antifreeze/Dex-Cool®andwatertothecoolant
tankuptotheindicatorline.RefertoServicingthe
CoolingSystemintheOperator’sManual.
2
2
InstallingtheFanWire
ProtectionforKubotaPowered
MowersOnly
Partsneededforthisprocedure:
1
Sectionofplasticcovering
2Plastictie
Procedure
1.Removethefrontenginepanel(Figure4).
Figure4
1.Knob2.Frontenginepanel
2.Removetheexistingplastictiesecuringthewires
beforeinstallingtheplasticcover.RefertoFigure5.
3.Installtheplasticcoveroverthewireleadcoming
offthewireharnesstothefan.Ensureitisthelead
comingoffofthewireharness.Secureitwith2
plasticties(Figure5).
Figure5
1.Wireleadfromthewire
harness
3.Plasticcovering
2.Removethisexisting
plastictie
4.Newplastictie
4.Installthefrontenginepanel.
3
/