Bennett Marine ATPSEN (Multiple) Installation guide

Type
Installation guide
Before Installation
Before performing installation, read the entire instructions and make sure
battery power is disconnected.
Required Tools and materials
Installation Instructions
Installing New Upper Hinges with Sensors
Step 1 - Inside the transom, with the tabs in full up position, locate the trim tab
hydraulic line. If there is no pipe nipple visible inside the transom, you have a
“Short through” transom tting connection, (Figure 2). Unscrew and remove the
actuator away from the transom and use a 7/16"wrench to remove the tubing
from the upper hinge. Skip to step 3 unless you have a standard instalation.
For standard installations, detach the tubing from the brass elbow (some uid
will drip out). While holding the pipe nipple with vise grips, unscrew the
brass elbow using a 9/16" wrench. Repeat this procedure for both the port
and starboard cylinders (see Figure 3).
Step 2 - Outside the transom, unscrew and remove the actuator away from
the transom. Remove the pipe nipple.
Step 3 - Snap the white plastic clip onto the shaft
protruding from the bottom of the cylinder, and
ensure the lower hinge is securely attached.
is clip must be used to keep the spring
inside the cylinder compressed. If there is no shaft
protruding, the clip is not needed. Grasp the
cylinder and upper hinge with both hands and
unscrew counterclockwise from the cylinder body.
A small amount of uid may spill. Discard the old upper hinge.
Step 4 - Insert the sensor rod into the piston
(see Figure 4). Make sure that the O-ring is
in place inside the new upper hinge. Insert
the upper hinge spacer (see Figure 4) into the
inside of the cylinder (Flanged edge
facing up).
Screw the new upper hinge onto the cylinder while keeping the sensor rod
inserted into center of the piston (Figure 4). Tighten the upper hinge as tight
as you can by hand. You will nish tightening the cylinder in Step 7.
Step 5 - Remove the plastic clip from the piston and repeat steps
2 - 4 for the other cylinder.
Step 6 - Using the included template on the reverse side of this page, drill a
5/16" hole into the transom for the sensor wire (Figure 5). Screw the pipe
nipple into the actuator upper hinge (NO Teon tape or pipe dope). Tighten
the nipple hand tight. en, with
vise grips, tighten two full turns …
NO MORE. Cover end of the pipe
nipple with masking tape. If you
have the short through-transom
tting, using a 7/16" wrench, screw
it in (NO Teon tape or pipe dope)
until the tting is snug; the
shoulder of the tting will just
touch the plastic of the
upper hinge.
Step 7 - Carefully feed the sensor wire through the 5/16" hole. Apply sealant
to the actuator upper hinge surface around the pipe nipple, screw holes, and
cable. Secure the actuator upper hinge to the transom with mounting screws.
Grasp the cylinder body with both hands and tighten (clockwise) securely.
Step 8 - Inside the transom, remove the masking tape from the pipe nipples.
Carefully wrap Teon tape around the male threads of the pipe nipples.
Holding the pipe nipples with vise grips (to prevent them from turning) re-
secure 90 degree elbows. Re-attach the hydraulic tubing, tightening the nut
nger tight. Snug the nut with a 1/2" wrench. Do not over-tighten.
Note: If you have the short through-transom ttings, omit this step. Repeat
for the other side. Run the gray sensor wires to where you plan to mount the
ATP Control Unit.
Step 9 - Connecting the AutoTrim Pro Display
Refer to the “Installation of System Components” section beginning on page
7 of the AutoTrim Pro Hydraulic Installation & User’s Guide. Calibration
instructions as well as troubleshooting information can also be found in
the complete installation guide. A digital version of this manual can be
downloaded at BennettTrimTabs.com/Install.
7/16", 1/2"
& 9/16" Wrench
5/16" Drill Bit
Masking Tape
Teon Tape
Electric Drill
3M 5200 Marine
Grade Sealant
Vise Grips
Figure 2
Hydraulic
Tubing
Short
hydraulic
tting
Transom
Figure 3
Nut
Brass
elbow
Pipe
nipple
Hydraulic Tubing
Transom
Figure 5
ATP Sensor Kit Installation Instructions
Have Questions?
We’re here to help
Call us at (866)894-1626
See the reverse side for the system diagram
and sensor wire hole drilling template
For information on installing a complete Bennett Hydraulic
Actuator, please visit BennettTrimTabs.com/Install
ATP67-1 5001105 r041420
Figure 4
O-ring
Sensor
rod
Upper
hinge
spacer
White PVC
Clip
Lower hinge
Ø 5/16
"
REVISIONS
DATE
APPROVED
DO NOT SCALE DRAWING
Actuator Mounting Template
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:1
WEIGHT:
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER: ANSI Y-14
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
1/16
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
.01
THREE PLACE DECIMAL
.005
APPLICATION
USED ON
NEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
Bennett Marine Inc. ANY REPRODUCTION
IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF
Bennett Marine Inc. IS PROHIBITED.
5
4
3
2
1
Bennett Marine
550 Jim Moran Blvd
Deerfield Beach, FL 33442
Ø 5/16
"
REVISIONS
ZONE
REV.
DESCRIPTION
DATE
APPROVED
DO NOT SCALE DRAWING
Actuator Mounting Template
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:1
WEIGHT:
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER: ANSI Y-14
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
1/16
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
.01
THREE PLACE DECIMAL
.005
APPLICATION
USED ON
NEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
Bennett Marine Inc. ANY REPRODUCTION
IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF
Bennett Marine Inc. IS PROHIBITED.
5
4
3
2
1
Bennett Marine
550 Jim Moran Blvd
Deerfield Beach, FL 33442
Have Questions? We’re here to help.
ORANGE WIRE
CONNECT TO HELM POWER
GROUND
8
5
9
6
7
12
3
4
GROUND
ORANGE WIRE
CONNECT TO 20A (12V)
10A (24V)
PURPLE WIRE
CONNECT TO IGNITION
GROUND
No.
PART NAME
DESCRIPTION
1
ACT-XX
PORT Actuator
2
ACT-XX
STBD Actuator
3
SCBL22-S-DPLG-DRPT-X
STBD Sensor Extension
Cable
4
SCBL22-P-DPLG-DRPT-X
PORT Sensor Extension
Cable
5
ATPCTRLG4H
ATP Module
6
HPU-XX
Hydraulic Pump
7
RGYB-DPLG-DRPT-X
Pump Extension Cable
8
BQEDISEXTCABLE-X
Display Extension
Cable
9
ATP DISPLAYG4
Display
D
C
B
A
A
B
C
D
1
2
3
4
5
6
7
8
8
7
6
5
4
3
2
1
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
Bennett Marine Inc. ANY REPRODUCTION
IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF
Bennett Marine Inc IS PROHIBITED.
PROPRIETARY AND CONFIDENTIAL
NEXT ASSY
USED ON
APPLICATION
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
1/16
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
.01
THREE PLACE DECIMAL
.005
INTERPRET GEOMETRIC
TOLERANCING PER: ANSI Y-14
MATERIAL
FINISH
DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.
COMMENTS:
DATE
NAME
TITLE:
SIZE
B
DWG. NO.
REV
WEIGHT:
SCALE: 1:12
UNLESS OTHERWISE SPECIFIED:
SHEET 1 OF 10
ATP Single / Single
DO NOT SCALE DRAWING
Bennett Marine
550 Jim Moran Blvd
Deerfield Beach, FL 33442
1. Port Actuator
2. Stbd. Actuator
3. *Stbd. Sensor Extension Cable
4. *Port Sensor Extension Cable
5. Control Unit
6. Hydraulic Pump
7. Pump Extension Cable
8. Display Extension Cable
9. ATP Display
* Optional
Classic
Single
Pump
Hydraulic
System
Stbd.Port
Templates must be
printed or copied at
100% scale. Be sure to
select “Actual Size” when
printing from a PDF file.
1"
AutoTrimPro
SYSTEM DIAGRAM
For product support, please call 1-866-894-1626 (Option #3), or email BMI_Info@Yamaha-motor.com.
Bennett Marine is a Division of Yamaha Marne Systems Company, Inc. Learn more at BennettTrimTabs.com
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Bennett Marine ATPSEN (Multiple) Installation guide

Type
Installation guide

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