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Bennett Marine BEA2000 Installation guide

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To Remove an Existing BOLT Actuator
• Unplugthewiringharnessconnectionfromtheactuator
totherelaycontrolmodule.
Press
• Cutoffthewiringharnessconnectorfromtheold
actuatorsoitcanpassthoughthetransomhole.
• Only cut the wires coming from the actuator.
• UnscrewthelowerhingemountoftheBOLTactuator
fromthetrimtabbyremovingthe(2)1/4-20x3/4"
longPhillipsheadscrewsusinga#3Phillipshead
screwdriver.
• Allowthetrimtabtoswingdownandoutoftheway.
• UnscrewtheupperhingemountoftheBOLTactuator
fromthetransombyremovingthe(3)#14x1-1/2"long
screwsusinga#3Phillipsheadscrewdriver(Becareful
nottostripthethreadswhileunscrewing).
• Theactuatorcanthenberemoved.Takecaretogently
pulltheelectricalwiresthroughthetransomhole.
• Cleanthehullusingasharpbladetoremoveany
oldsealantfromtheactuatormountinglocations.
Wipecleanusingasolvent.
To Install the New BOLT Actuator
• Carefullyinserttheendoftheelectricalwiresthoughthe
transomhole.
• Apply3M5200waterproofsealantonthemounting
surfaceandaroundthewiringofthenewactuator.
• Mounttheupperhingeofthenewactuatortothe
transomusingthesupplied#14x1-1/2"screwswitha
#3Phillipsheadscrewdriver.
• Installthelowerhingetotheactuatorusingthesupplied
stainlesssteelpin.
Instructions continued on the reverse side...
Cuthere
RelayModule
Connector
ActuatorConnector
Replacement of BOLT Fixed Upper Hinge Actuator (BEA2000)
Theactuatorreplacementmustbedonewhenthevesselisoutofthewater.Donotattempttoreplacetheactuatorwhilethe
vesselisinthewaterastheactuatorsaremountedbelowthewaterline.Beforeperforminganyelectricalworkonavessel,
disconnectthebatterybyremovingthepositive(+)cableorifequipped,turnthebatterydisconnectswitchtotheOFFposition.
 
Theseinstructionsareapplicablefor12Vand24Vactuators.
BEA116
For product support, please call 1-866-894-1626 (Option #3), or email BMI_Info@Yamaha-motor.com.
Bennett Marine is a Division of Yamaha Marne Systems Company, Inc. – Learn more at BennettTrimTabs.com
To Install the New BOLT Actuator (Cont.)
• Mountthetrimtabtothelowerhingeofthenew
actuatorusingthe(2)1/4-20x3/4"suppliedscrews
usinga#2Phillipsheadscrewdriver.
• Do not use a power screw driver.
• Installthewiringconnectorontothewires:
»Insertthewhitewireintolocationpin
#1,inserttheblackwireintolocation
pin#2oneatatimeintothebackofthe
connectoruntilthepinlocksintoplace.
»Installtheorangeplasticwedgeintothe
frontoftheconnector.
»Ensuretheproperwirecolorison
thecorrectsideoftheconnectorby
comparingtotheoldconnectorthatwas
cutoff.
• Connectthemalewiringconnectortothefemale
wiringconnectorcomingfromtherelaymodule.For
helpwithconnectorsvisit
BennettTrimTabs.com/ConnectorHelp.
• Reconnectthepositive(+)batterycableorturnthe
batterydisconnectswitchtotheONpositionand
checkthesystemforfunctionality.
• Troubleshooting:Iftheactuatorsareworking
backwards,thewiresarereversed.
Have questions?
We’re here to help. Call us at (866) 894-1626 for assistance.
White(#1)
Black(#2)
Pin#2
Pin#1
/