ABB RER603 Technical Manual

Wireless Gateway

RER601/603

Technical Manual

Document ID: 1MRS757105

Issued: 2014-08-18

Revision: B

Product version: 1.2

Copyright

This document and parts thereof must not be reproduced or copied without written

permission from ABB, and the contents thereof must not be imparted to a third

party, nor used for any unauthorized purpose.

The software or hardware described in this document is furnished under a license

and may be used, copied, or disclosed only in accordance with the terms of such

license.

Trademarks

ABB and Relion are registered trademarks of the ABB Group. All other brand or

product names mentioned in this document may be trademarks or registered

trademarks of their respective holders.

ABB is a registered trademark of the ABB Group. All other brand or product

names mentioned in this document may be trademarks or registered trademarks of

their respective holders.

Warranty

Please inquire about the terms of warranty from your nearest ABB representative.

http://www.abb.com/substationautomation

Disclaimer

The data, examples and diagrams in this manual are included solely for the concept

or product description and are not to be deemed as a statement of guaranteed

properties. All persons responsible for applying the equipment addressed in this

manual must satisfy themselves that each intended application is suitable and

acceptable, including that any applicable safety or other operational requirements

are complied with. In particular, any risks in applications where a system failure and/

or product failure would create a risk for harm to property or persons (including but

not limited to personal injuries or death) shall be the sole responsibility of the

person or entity applying the equipment, and those so responsible are hereby

requested to ensure that all measures are taken to exclude or mitigate such risks.

This product has been designed to be connected and communicate data and

information via a network interface which should be connected to a secure

network. It is the sole responsibility of the person or entity responsible for network

administration to ensure a secure connection to the network and to take the

necessary measures (such as, but not limited to, installation of firewalls, application

of authentication measures, encryption of data, installation of anti virus programs,

etc.) to protect the product and the network, its system and interface included,

against any kind of security breaches, unauthorized access, interference, intrusion,

leakage and/or theft of data or information. ABB is not liable for any such damages

and/or losses.

This document has been carefully checked by ABB but deviations cannot be

completely ruled out. In case any errors are detected, the reader is kindly requested

to notify the manufacturer. Other than under explicit contractual commitments, in

no event shall ABB be responsible or liable for any loss or damage resulting from

the use of this manual or the application of the equipment.

Conformity

This product complies with the following Electro Magnetic Combatibility (EMC)

standards: ETSI EN 301489-1 (V1.8.1 2008-04), IEC 61000-6-1 (Second edition

2005–01) and IEC 61000-6-3 (2006–07).

Table of contents

Section 1 Introduction.......................................................................5

This manual........................................................................................5

Intended audience..............................................................................5

Product documentation.......................................................................5

Document revision history.............................................................5

Related documentation..................................................................5

Symbols and conventions...................................................................6

Symbols.........................................................................................6

Manual conventions.......................................................................6

Section 2 RER601/603 overview......................................................7

Overview.............................................................................................7

Product version history..................................................................8

Front panel.........................................................................................8

Power switch.................................................................................8

Console switch..............................................................................9

DIP switches..................................................................................9

Back panel..........................................................................................9

Console/serial port 1.........................................................................10

Ethernet............................................................................................11

Power supply connector...................................................................11

Side panel.........................................................................................12

DIN rail mounting..............................................................................13

Product label.....................................................................................13

Firmware version..............................................................................13

Section 3 Physical connections......................................................15

Serial ports.......................................................................................15

Serial port 2.................................................................................15

GPRS...............................................................................................16

RER603 I/O extension .....................................................................17

Section 4 Cyber security................................................................19

Enhancing operator and subscription security..................................19

Configuring firewall and services......................................................19

Section 5 RER601/603 Configurator..............................................21

Overview...........................................................................................21

Login to the Web Configurator..........................................................21

System menu....................................................................................22

Table of contents

RER601/603 1

Technical Manual

Changing the password...............................................................23

Network menu..................................................................................24

Ethernet.......................................................................................24

GPRS..........................................................................................26

Dial-in..........................................................................................27

SSH-VPN.....................................................................................27

L2TP-VPN...................................................................................30

GRE.............................................................................................32

Monitor.........................................................................................33

Routing........................................................................................34

S-NAT.....................................................................................34

D-NAT....................................................................................34

DNS Update...........................................................................34

DynDNS client........................................................................35

NTP client...............................................................................36

SMS Config............................................................................37

Firewall menu...................................................................................37

Service menu....................................................................................39

WWW..........................................................................................39

SSH.............................................................................................40

Telnet...........................................................................................40

DHCP..........................................................................................40

Application menu..............................................................................42

Tools menu.......................................................................................44

IEC-104 application settings.............................................................45

General settings..........................................................................46

Serial settings..............................................................................46

Network settings..........................................................................47

IEC-104 settings..........................................................................49

IEC-101 settings..........................................................................52

ASDU converter...........................................................................56

Packet collector...........................................................................57

Other settings..............................................................................58

IEC-104 I/O application settings.......................................................59

Support for remote monitoring..........................................................59

Section 6 Troubleshooting..............................................................61

Setting up the routing mode.............................................................61

Restoring Ethernet connection.........................................................61

Using the M2M Gateway with one public IP.....................................61

Receiving characters from the console............................................61

Setting up the GPRS communication...............................................62

Establishing GPRS connection.........................................................62

Restoring the GPRS connection.......................................................62

Table of contents

2 RER601/603

Technical Manual

Section 7 Technical data................................................................63

Section 8 Ordering data.................................................................67

Section 9 Appendix 1 Installation and mounting instructions.........71

Unpacking the device.......................................................................71

Installing the device..........................................................................71

Installing the SIM card .....................................................................72

Setting the IP address via a Web browser ......................................72

Configuring the GPRS settings.........................................................75

Section 10 Appendix 2 IEC 60870-5-104 interoperability................77

Interoperability..................................................................................77

System or device.........................................................................78

Network configuration..................................................................78

Physical layer..............................................................................78

Link layer.....................................................................................79

Application layer..........................................................................80

Basic application functions..........................................................87

Section 11 Glossary.........................................................................95

Table of contents

RER601/603 3

Technical Manual

4

Section 1 Introduction

1.1 This manual

The technical manual contains product overview, installation and mounting

instructions, descriptions of physical connections, Web configurator interface and

IEC 60870-5-104 interoperability. The manual can be used as a technical reference

during the engineering phase, installation and commissioning phase, and during

normal service.

1.2 Intended audience

This manual addresses system engineers and installation and commissioning

personnel, who use technical data during engineering, installation and

commissioning, and in normal service.

1.3 Product documentation

1.3.1 Document revision history

Document revision/date

Product series version History

A/2011-09-02 1.0 First release

B/2014-08-18 1.2 Content updated

Download the latest documents from the ABB Website

http://www.abb.com/substationautomation.

1.3.2 Related documentation

Product series- and product-specific manuals can be downloaded from the ABB

Web site http://www.abb.com/substationautomation.

1MRS757105 B Section 1

Introduction

RER601/603 5

Technical Manual

1.4 Symbols and conventions

1.4.1 Symbols

The electrical warning icon indicates the presence of a hazard

which could result in electrical shock.

The warning icon indicates the presence of a hazard which could

result in personal injury.

The caution icon indicates important information or warning related

to the concept discussed in the text. It might indicate the presence

of a hazard which could result in corruption of software or damage

to equipment or property.

The information icon alerts the reader of important facts and

conditions.

The tip icon indicates advice on, for example, how to design your

project or how to use a certain function.

Although warning hazards are related to personal injury, it is necessary to

understand that under certain operational conditions, operation of damaged

equipment may result in degraded process performance leading to personal injury

or death. Therefore, comply fully with all warning and caution notices.

1.4.2 Manual conventions

Conventions used in manuals. A particular convention may not be used in this manual.

• Abbreviations and acronyms in this manual are spelled out in the glossary. The

glossary also contains definitions of important terms.

• Parameter names are shown in italics.

The function can be enabled and disabled with the Operation setting.

• Parameter values are indicated with quotation marks.

The corresponding parameter values are “On“ and “Off”.

Section 1 1MRS757105 B

Introduction

6 RER601/603

Technical Manual

Section 2 RER601/603 overview

2.1 Overview

The IEC 60870-5-104 gateway offers industrial quality connectivity for the IEC

60870 protocol family. IEC 60870-5-104 is a vendor-independent communication

standard for the electricity industry. With the IEC 60870-5-104 gateway,

conventional IEC 60870-5-101 devices can be attached to a modern TCP/IP based

IEC 60870-5-104 control system. The Ethernet and GPRS network interfaces

provide seamless communication for most applications.

SCADA (ABB MicroSCADA)

IEC-104

M2M Gateway

• Static IP addresses

• Firewall and VPN

IEC-104

TCP/IP

Wireless Gateway RER601/603

SPA

IEC-101

ABB IED

GPRS

Secure end-to-end VPN tunneling in public network

GUID-EB58A974-9E55-4A09-B29A-912E5411F1BD V1 EN

Figure 1: Typical connection

The device contains three panels for interface connections and status indication.

• The front panel includes all the connectors and switches for the device's

operation, optional input and output connectors, and the connectors for the

network and serial interface.

• The back panel contains the GPRS antenna connector and the SIM card holder.

• The side panel contains all the LEDs that indicate the status of the device.

1MRS757105 B Section 2

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RER601/603 7

Technical Manual

2.1.1 Product version history

Product version Product history

1.0 First release

1.2 Support for Viola Patrol remote device monitoring

2.2 Front panel

1 2 3 4 5 6 7 8

GUID-D7C21EEA-D670-4692-88AC-20EF819C405C V1 EN

Figure 2: Front panel

1

Power supply connector

2 Console serial port (RS1)

3 Power switch

4 Console switch

5 Application serial port (RS2)

6 DIP switches

7 I/O extension (only available for RER603)

8 Ethernet connector

The device has rails for wall or rack mounting. The front panel contains slots for

nuts or other optional mounting accessories to gain access to the rails.

2.2.1 Power switch

Use the power switch to switch the device's power on or off.

Section 2 1MRS757105 B

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8 RER601/603

Technical Manual

2.2.2 Console switch

The console switch enables or disables console access. When console access is

disabled, both serial ports may be used as an application serial port. When the

switch is in the right position, RS1 is in the serial port mode and when it is in the

left position, RS1 is in the console mode.

2.2.3 DIP switches

The DIP switches are used to select an application port mode (RS-2) and settings

(RS-232 or RS-485). By default, all are set to “0” when the port is in the RS-232

mode. DIP switches 2-4 apply only when the RS-485 mode is selected with DIP

switch 1.

Table 1: DIP switches

Number Function State Description

1 RS-232/RS-485 “0” = RS-232

”1” = RS-485

Selects the RS-port

operation

2 HALF/FULL “0” = full

“1” = half

Selects between half-

duplex (2-wire) and full

duplex (4-wire)

3 BIAS “0” = OFF

“1” = ON

Turns RS-485 biasing

on or off

4 TERMINATION “0” = OFF

“1” = ON

Turns RS-485

termination on or off

2.3 Back panel

The IEC 60870-5-104 gateway has an antenna connector and a slot for a SIM card

on the back panel.

Do not insert or remove the SIM card while the GPRS module is in

operation. The SIM card contents may become corrupted if the card

is removed while the GPRS module is writing data to it.

1MRS757105 B Section 2

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RER601/603 9

Technical Manual

21

GUID-2B929BD8-BF18-4B59-80EE-B54371DDA833 V1 EN

Figure 3: Back panel

1 FME connector for an antenna

2 SIM card slot

2.4 Console/serial port 1

The serial port 1 (RS1) is a full RS-232 port.

Table 2: RS-232 port PIN description

Pin number

Name Direction Description

1 DCD IN Data Carrier Detect

2 RXD IN Received data

3 TXD OUT Transmitted data

4 DTR OUT Data Terminal Ready,

handshake output

5 GND - Signal ground

6 DSR IN Data Set Ready,

handshake input

7 RTS OUT Ready To Send,

handshake output

8 CTS IN Clear To Send,

handshake input

9 RI IN Ring Indicator

Section 2 1MRS757105 B

RER601/603 overview

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Technical Manual

2.5 Ethernet

The device has an RJ-45 connector for a 10/100 Mbps Ethernet connection. The

maximum length of the Ethernet cable is 100 m.

The cross-connected cable is only used for connecting the device to

the PC network interface card. Use a direct Ethernet cable to

connect to the local network, for example, to a hub or a switch.

GUID-60981F83-A870-4A01-A889-1B5E21E28362 V1 EN

Figure 4: RJ-45 Ethernet connector

Table 3: RJ-45 Ethernet connector PIN description

Pin number Name Direction Description

1 Rx+ IN Data Receive Positive

2 Rx- IN Data Receive Negative

3 Tx+ OUT Data Transmit Positive

4 NC - -

5 NC - -

6 Tx- OUT Data Transmit

Negative

7 NC - -

8 NC - -

2.6 Power supply connector

The device has a 10–26 V DC power supply connector. The unit is protected

against reversed polarity.

GUID-25B48B61-0AD3-4BF9-8690-E49AAE04A9D6 V1 EN

Figure 5: Power supply connector

1

Pin 1 (+)

2 Pin 2 (-)

1MRS757105 B Section 2

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RER601/603 11

Technical Manual

2.7 Side panel

The side panel contains LEDs that indicate the status of the device. Only five of

them are connected. The LEDs are numbered 1–10 starting from the rear panel side.

1 2 3 4

5

6 7 8 9 10

GUID-14490385-C922-4C82-97F8-0E7B6BAB4652 V1 EN

Figure 6: LED description

Table 4: Description of available LEDs o the side panel

LED number

LED LED status Description

1 Batt. - LED unassigned

2 Status On VPN connection is up

Blinking VPN onnection is

starting

Off VPN connection is

disabled

3 Power/Error On Operating power is

turned on

Off Operating power is

turned off

4 Function On Device is starting

Blinking Device is operating

normally

Off Device is not

operational

5 Eth 1 On Ethernet link is up

Blinking Ethernet link is

transferring data

Off Ethernet link is down

6 Eth 2 - LED reserved for

future functionality

7 Led 1 - LED reserved for

future functionality

8 Led 2 - LED reserved for

future functionality

Table continues on next page

Section 2 1MRS757105 B

RER601/603 overview

12 RER601/603

Technical Manual

LED number LED LED status Description

9 Led 3 - LED reserved for

future functionality

10 Led 4/GPRS Blinking GPRS is starting or

transferring data

Off GPRS is inactive

2.8 DIN rail mounting

The device has mounting holes for DIN rail mounting brackets.

2.9 Product label

The product label is located on the bottom of the device. It contains the basic

information about the unit such as product name, serial number and Ethernet MAC

address.

GUID-83091CC0-F7B9-45F0-9B27-204F6B5ACE9F V1 EN

Figure 7: Product label

2.10 Firmware version

The device firmware version can be checked from the REC601/603 configurator

start page (System/Information), or by executing the “firmware” command via the

console.

This manual describes the RER601 and RER603 Ver.1.2 firmware 5.2.8.

1MRS757105 B Section 2

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RER601/603 13

Technical Manual

GUID-73E7240B-920B-48AE-935C-AC393DEC9C84 V1 EN

Figure 8: Firmware version

Section 2 1MRS757105 B

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Technical Manual

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