Jacobsen 2809850 Owner's manual

Brand
Jacobsen
Model
2809850
Type
Owner's manual

This manual is also suitable for

Instruction
Sheet
GB
Mower Caddy
68648 - Mower Caddy
68649 - Jacobsen 418 and 518 Mower Mounting Kit
68650 - Jacobsen 422, 522 and 522T Mower Mounting Kit
68651 - Jacobsen 426 and 526 Mower Mounting Kit
68652 - Jacobsen PGM and Ransomes 22 Mower Mounting Kit
68653 - Toro Greensmaster 1000 Mower Mounting Kit
68654 - John Deere 220A Mower Mounting Kit
68672 - Jacobsen Tournament Cut 22 Mower Mounting Kit
2809850-Rev C
2
This trailer is used with walk behind reel type greens mowers
and requires an additional, mower specific, mounting kit.
1.1 PREPARATION __________________________________________________________________________________
1. Park the mower on a flat and level surface near the area
trailer will be assembled, engage the parking brake, stop
the engine and disconnect spark plug wire.
a. Wait for all movement to stop before making any
adjustments or modifications.
b. Take this opportunity to thoroughly inspect the
equipment and perform other maintenance.
2. Unpack the trailer from the shipping crate and familiarize
yourself with the components.
NOTE: The trailer axle is shipped inside the hitch tube, and must
be removed before assembling trailer.
1.2 TRAILER AXLE __________________________________________________________________________________
1. Slide axle (A) through mounting holes of trailer bed (B).
2. Place one bearing assembly (C) on each end of axle (A)
with bearing flange facing outward. Secure bearing
assemblies to trailer bed using two 3/8-16 x 1-1/4” hex
head screws, lockwashers and nuts (D) for each side.
3. Assemble right axle spindle (E) to axle using 3/8 x 1-3/4”
roll pin (G).
4. Assemble left axle spindle (F) to axle using 3/8 x 1-3/4”
roll pin (G).
NOTE: The left axle spindle is the spindle with the handle
mounting bracket and must be installed on the left side of the
trailer.
Figure 1
1.3 TRAILER LIFT – LOWER HANDLE __________________________________________________________________
1. Assemble handle (H) to left spindle (A) using two 3/8-16 x
1-1/4” hex head screws, lockwashers and nuts (J).
Screws must be installed in direction shown.
2. Assemble latch stud (K) to handle using two 1/2-13 nuts
(L) and one lockwasher (M).
NOTE: When assembling latch stud, make certain that, when
installed, the stud is located above the trailer bed.
3. Assemble handle grip (N) to handle tube (O). Secure to
handle using one 1/2-13 x 5-1/2” hex head screw (P), one
flat washer (Q) and two jam nuts (L).
Figure 2
CAUTION: Read the operator’s manual and become
familiar with the controls and proper use of the
equipment.
Stay alert for potential hazards and follow all safety
precautions. Read all instructions completely and
make sure you understand them before proceeding
with the assembly.
!
WARNING
Before you clean, adjust, or repair this equipment,
disengage all drives, engage parking brake, stop engine,
and disconnect spark plug wire to prevent injuries.
! !
A
B
C
C
D
D
D
D
E
F
G
G
H
A
J
J
K
L
L
L
L
M
N
O
P
Q
3
1.4 TRAILER LIFT LATCH AND WHEELS _______________________________________________________________
1. Assemble trailer wheels (R) to spindles (E and F) and
secure with 1” flat washers (S) and E-rings (T).
NOTE: Inflation valves on tires must face in towards the trailer
bed.
2. Assemble shoulder bolt (U), lift latch (V) and bushing (W)
to trailer bed. Secure with one 5/16-18 nut and
lockwasher (X). Check that latch pivots freely.
3. Thread one 3/8-16 nut (Y) onto a 3/8-16 x 1-1/4” hex
head screw (Z). Install lockwasher (AA) over end of
screw, and install screw through trailer bed. Thread one
3/8-16 nut (AB) onto end of screw (Z) until full thread
engagement is achieved. Tighten nut (Y) against trailer
bed.
4. Hook spring (AC) over screw (Z) and attach to latch (V).
5. Check lift - lower operation by lifting and lowering handle.
Trailer bed should pivot freely without binding. Check that
lift latch engages latch stud, and holds trailer in raised
position.
Figure 3
1.5 HITCH TUBE ____________________________________________________________________________________
1. Raise trailer and latch handle.
2. Slide hitch tube (AD) into trailer bed. Secure with two 1/2-
13 x 3” hex head screws, lockwashers and nuts (AE).
3. Assemble hitch plates (AF) to hitch tube (AD) using two
3/8-16 x 3-1/4” hex head screws, lockwashers and nuts
(AG).
4. Insert hitch pin (AH) into hitch plate (AF).
Figure 4
R
E
F
S
T
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AE
AF
AG
AG
AH
4
2.1 TRAILER MOUNTING KITS ________________________________________________________________________
Using Table 1, determine the mounting kit required for your
walk behind reel type mower.
Mounting kits can be ordered from your authorized Textron
Turf Care And Specialty Products dealer.
Table 1
2.2 MOWER LATCH _________________________________________________________________________________
1. (Units 68649~68654) Loosely assemble left and right
mower latch brackets (A and B) to mower bed, using four
3/8-16 x 1-1/4” carriage bolts, flat washers, lockwashers
and nuts (C). Do not tighten hardware.
(Unit 68672) Loosely assemble left and right mower latch
brackets (A and B) to mower bed, using spacers (Z) four
3/8-16 x 3” carriage bolts, flat washers, lockwashers and
nuts (C). Do not tighten hardware.
2. Assemble two springs (D) to brackets (A and B), using 5/
16-18 x 1-1/2” screws (E), 5/16-18 hex nuts (F) and 5/16-
18 center lock nuts (G).
3. Assemble mower latch bar (H) to brackets (A and B)
using two shoulder bolts (K), 1/2” flat washers and center
lock nuts (J).
4. Attach springs (D) to mower latch bar (H).
Figure 5
2.3 EXTENSION BRACKETS (JACOBSEN 426 AND 526 AND JOHN DEERE 220A MOWERS ONLY) _______________
1. If your Jacobsen 426 or 526 mower has a Turf Groomer
attached, or if you have a John Deere 220A mower, use
only one extension bracket (L) installed on the right side
of the trailer bed in Position 1.
If your Jacobsen 426 or 526 mower does not have a Turf
Groomer attached, use both extension brackets (L), one
installed on left and right side of trailer bed in Position 2.
2. Assemble bracket(s) (L) to side of trailer bed using 3/8-16
x 1-1/4” hex head screws, flat washers, lockwashers and
nuts (M).
NOTE: When placing mower on trailer, Jacobsen 426 and 526
units with a Turf Groomer installed and John Deere 220A
mowers will not sit centered on the trailer bed. The mower will be
offset from center, away from the lift / lower handle.
Figure 6
Walk Behind Reel Type Mower Kit No.
Jacobsen Greens King 418 and 518 68649
Jacobsen Greens King 422, 522 and 522T 68650
Jacobsen Greens King 426 and 526 68651
Jacobsen PGM and Ransomes 22 68652
Toro 1000 68653
John Deere 220A 68654
Jacobsen Tournament Cut 22 68672
A
B
C
D
E
F
G
H
K
C
J
J
Z
(68672 ONLY)
Z
(68672 ONLY)
L (Position 1)
L (Position 2)
M
M
M
L
(Units without Groomer Only)
5
2.4 MOWER REST HOOKS (Units 68649~68654 Only) _____________________________________________________
1. Refer to Figure 8 to determine which set of mounting
holes are used for your mower.
2. Assemble Mower rest hooks (N) to corresponding holes
in trailer bed using eight 3/8-16 x 1-1/4” screws, flat
washers, lockwashers and nuts (P). Do not tighten
hardware.
Figure 7
Figure 8
2.5 MOWER CATCH ROD _____________________________________________________________________________
1. Place mower on kickstand, and remove transport tires.
Remove mower from kickstand.
2. Remove hardware (Q) securing handle adjustment
brackets (R) to mower frame.
NOTE: All mowers use a different style handle adjustment
bracket and catch rod. The Jacobsen Greens King 518 mower is
shown as reference. Installation is similar for all other mowers.
3. Secure catch rod (S) to mower using hardware (Q).
Figure 9
N
N
P
P
Jacobsen 418
Jacobsen 518
Jacobsen 422
Jacobsen 522
Jacobsen 522T
Jacobsen PGM
Ransomes 22
Toro 1000
Jacobsen 426
Jacobsen 526
(Without Turf Groomer)
Jacobsen 426
Jacobsen 526
(With Turf Groomer)
John Deere 220A
Q
R
S
68649~68652 Style
68653~68654 Style
68672 Style
6
2.6 RUBBER STRIP (68672 UNITS ONLY) _______________________________________________________________
1. Cut rubber strip into three 12 inch (305 mm) pieces.
2. Center first rubber stip (X) on trailer bed. Place remaining
two strips (Y) leaving a 1.0 inch ( 25 mm) gap between
strips.
Figure 10
2.7 FINAL ADJUSTMENTS ____________________________________________________________________________
1. Lower trailer to ground, and place mower onto trailer bed.
NOTE: Note the rear of the mower should face the front of
trailer.
2. Raise Trailer for access to bracket mounting hardware.
3. (Units 68649~68654) Adjust mower until it is centered on
the trailer bed, the catch bar is engaged in mower latch
(H) and resting on mower rest hooks (N). Adjust rest
hooks (N) and latch brackets (A and B) to mower and
securely tighten all hardware.
NOTE: When placing mower on trailer, Jacobsen Greens King
426 and 526 units with a Turf Groomer installed and John Deere
220A Mower will not sit centered on the trailer bed. The mower
will be offset from center, away from the lift / lower handle.
4. (Units 68672 Only) Adjust mower until it is centered on
the trailer bed, the catch bar is engaged in mower latch
(H). Adjust latch brackets (A and B) to mower and
securely tighten all hardware.
5. (Units 68672 Only) Route tie strap over reel frame and
under catcher frame. Secue by hooking ends under enge
of trailer bed.
Figure 11
X
Y
Y
H
N
A
B
7
8
2
3
5
6
7
8
9
9
10
12
11
13
14
16
18
19
19
19
19
20
21
22
23
23
23
23
23
23
24
24
27
27
27
27
27
28
28
29
29
30
31
33
4
4
17
15
25
26
34
37
38
38
35
36
32
1
1. Read operators manual before
operating machine.
2. Keep all shields in place and hardware
securely tightened.
3. Before you clean, adjust or repair this
equipment, disengage all drives, engage
parking brake and stop engine.
4. Keep hands, feet and clothing away
from moving parts.
5. Never carry passengers.
6. Keep bystanders away
!
WARNING
1. No opere esta maquina sin previo
entrenamiento, instruccion y sin haber
leido el manual de operacion.
2. Tenga todas las guardas en su lugar y
piezas bien aseguradas.
3. Neutralice todas las velocidades y
apague el motor antes de vaciar los
recolectores de pasto, darle servicio,
limpiar, adjustar y destrabar la maquina.
4. Mantenga las manos, los pies y ropa
suelta lejos de piezas en movimiento.
5. No deberan transportar pasajeros si
no existe un asiento para ellos.
6. Si no sabe leer ingles, pida que alguien
le lea las calcomanias de avisos y los
manuales de instruccion y operacion.
!
ADVERTENCIA
Mower Caddy
MOWER CADDY
Mower Caddy
9
> Change from previous revision
MOWER CADDY
Item Part No. Qty. Description Serial Numbers/Notes
1
N/S 2 Wheel and Tire Assembly
550337 1 • Tire
5002728 1 • Wheel
360111 1 • Inflation Valve
5002949 2 • Ball Bearing, Double Seal
2 455004 2 Flat Washer, 1”
3 2809881 1 Bed, Trailer
4 2809696 2 Bearing Assembly
363569 1 • Bushing
5 2809697.7 1 Axle Shaft
6 2809700.7 1 Spindle, Left Side
7 2809739.7 1 Spindle, Right Side
8 2809701.7 1 Tube, Hitch
9 2809703. 2 Plate, Trailer Hitch
10 3006290 1 Bushing
11 2809814.7 1 Handle, Lift / Lower
12 2809708 1 Tube, Handle
13 400430 1 Screw, 1/2-13 x 5-1/2” Hex Head
14 2809712 1 Grip, Handle
15 2809714 1 Arm, Handle Latch
16 2809715 1 Stud, Stop
17 2809740 1 Shoulder Bolt, 3/8 x 3/4”
18 352204 1 Spring, Extension
19 400264 7 Screw, 3/8-16 x 1-1/4” Hex Head
20 400418 2 Screw, 1/2-13 x 3” Hex Head
21 401028 2 Screw, 3/8-16 x 3-1/4” Hex Head
22 443106 1 Nut, 5/16-18 Hex
23 443110 10 Nut, 3/8-16 Hex
24 443118 4 Nut, 1/2-13 Hex
25 2700822 1 Decal, Product
26 446134 1 Lockwasher, 5/16
27 446140 9 Lockwasher, 3/8
28 446154 4 Lockwasher, 1/2 Heavy
29 461406 2 Roll Pin, 3/8 x 1-3/4”
30 458008 2 External Snap Ring
31 453017 1 Flat Washer, 1/2
32 2809812 2 Pad, Anti-Skid
33 2809813 1 Hitch Pin, 1/2”
34 009039290 1 Decal, CE
35 340830 1 Decal, Spanish Warning
36 361854 1 Decal, Warning
37 3008443 1 Decal, Textron
38 443818 2 Nut, 3/8-16 Hex Jam
10
2
3
3
3
5
6
6
6
7
8
9
10
12
12
12
11
13
14
16
18
19
20
20
21
22
4
4
4
17
15
1
1
1
MOWER CADDY
Mower Mounting Kits
Walk Behind Reel Type Mower Kit No.
Jacobsen Greens King 418 and 518 68649
Jacobsen Greens King 422, 522 and 522T 68650
Jacobsen Greens King 426 and 526 68651
Jacobsen PGM and Ransomes 22 68652
Toro 1000 68653
John Deere 220A 68654
Jacobsen Tournament Cut 22 67672
11
> Change from previous revision
MOWER CADDY
Item Part No. Description
6
8
6
4
9
6
8
6
5
0
6
8
6
5
1
6
8
6
5
2
6
8
6
5
3
6
8
6
5
4
6
8
6
7
2
1
446140 Lockwasher, 3/8 16 16 16 16 16 16 4
2 400192 Screw, 5/16-18 x 1-1/2” Hex Head 2 2 2 2 2 2 2
3 443110Nut, 3/8-16 Hex 161616161616 4
4 400264 Screw, 3/8-16 x 1-1/4” Hex Head 12 12 12 12 12 12 0
5 443106 Nut, 5/16-18 Hex 2 2 2 2 2 2 2
6 453010Flat Washer, 3/8 161616161616 4
7 453017Flat Washer, 1/2 2222222
8 365033 Shoulder Bolt, 3/8-16 2 2 2 2 2 2 2
9 440120 Carriage Bolt, 3/8-16 x 1-1/4” 4 4 4 4 4 4 0
9 440134 Carraige Bolt, 3/8-16 x 3” 0 0 0 0 0 0 4
10 444718 Locknut, 5/16-18 Center 2 2 2 2 2 2 2
11 44762 Locknut, 3/8-16 Center 2 2 2 2 2 2 2
12 2809705 Bracket, Extension 0 0 2 0 0 4 0
13 2809736.7 Hook, Left Rest 1 1 1 1 0 0 0
13 2809912.7 Hook, Left Rest 0 0 0 0 1 1 0
14 2809737.7 Hook, Right Rest 1 1 1 1 0 0 0
14 2809913.7 Hook, Right Rest 0 0 0 0 1 1 0
15 2809758 Rod, Catch 1 0 0 0 0 0 0
15 2809759 Rod, Catch 0 1 0 0 0 0 0
15 2809760 Rod, Catch 0 0 1 0 0 0 0
15 2809766 Rod, Catch 0 0 0 1 0 0 0
15 2809839 Rod, Catch 0 0 0 0 1 0 0
15 2809840 Rod, Catch 0 0 0 0 0 1 0
15 4129476 Rod, Catch 0 0 0 0 0 0 1
16 2809765.7 Mower Latch 1 1 1 1 1 1 1
17 2809837 Spring, Extension 2 2 2 2 2 2 2
18 2809841.7 Bracket, Right Mower Latch 1 1 1 1 1 1 1
19 2809842.7 Bracket, Left Mower Latch 1 1 1 1 1 1 1
20 4129477 Spacer, TC 22 0 0 0 0 0 0 1
21 4129478 Tie Down 0 0 0 0 0 0 1
22 4129479 Strip, 36” Adhesive Rubber 0 0 0 0 0 0 1
Textron Golf, Turf & Specialty Products
PO Box 7708, Charlotte, NC 28241-7708
www.ttcsp.com
Equipment from Jacobsen is built to exacting
standards ensured by ISO 9001 and ISO 14001
registration at all of our manufacturing locations.
A worldwide dealer network and factory trained
technicians backed by Textron Parts Xpress
provide reliable, high-quality product support.
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Jacobsen 2809850 Owner's manual

Brand
Jacobsen
Model
2809850
Type
Owner's manual
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