Electrolux KUYJOEWOOO (582579) User manual

Brand: Electrolux

Model: KUYJOEWOOO (582579)

Type: User manual

Thermetic

TILTING BOILING PANS, ROUND, ELECTRIC

(GU........, KU........)

TILTING FRYING PAN

(GP........)

US INSTALLATION INSTRUCTIONS

Doc. 62.9698.01

Edition 1

11.2003

62.9698.01 Page 1

CONTENTS

1. GENERAL REMARKS ........................................................................................................ 3

2. PACKAGING / TRANSPORT.............................................................................................. 3

3. TECHNICAL DATA / DIMENSIONED DRAWINGS / INSTALLATION PLANS ................. 3

3.1 TILTING BOILING PANS ................................................................................................................. 4

4. FLOOR GULLIES................................................................................................................ 5

5. MOUNTING / POSITIONING / FASTENING IN PLACE / ALIGNMENT............................. 6

5.1 Positioning ....................................................................................................................................... 6

5.2 ACCESS TO INSIDE THE CONSOLES AND SUPPORT ................................................................ 8

5.3 COVERS (PANELS) ......................................................................................................................... 8

6. INSTALLATION................................................................................................................... 9

6.1 ELECTRICAL CONNECTION........................................................................................................... 9

6.2 STEAM AND CONDENSATE CONNECTIONS ............................................................................. 11

6.3 UNIVERSAL CONTROL PARAMETER SETTINGS ...................................................................... 13

6.4 THERMACAM / HACCP ................................................................................................................. 17

6.5 INSPECTION PROCEDURES / TEST OF FUNCTIONS 1 ................................................................ 8

7. DECOMMISSIONING / DISMANTLING / DISPOSAL....................................................... 18

62.9698 Page 3

1. GENERAL REMARKS

Responsibility

The setting up, adjustment and initial commissioning of appli-

ances must be carried out in accordance with the manufac-

turer's instructions and may only be done by authorised

personnel. The installations for the electricity, steam, conden-

sate, hot water, gas and water supplies as well as ventilation

must be laid or fitted by approved installation contractors in

accordance with specific national and local regulations. The

installation contractors are responsible for the correct layouts

and installations in conformity with all safety regulations. The

warning signs and specification plates fitted to the appliances

must be strictly adhered to.

Validity

These instructions for installation refer to the THERMETIC tilt-

ing appliance program with appliances of different sizes: tilting

boiling pans, tilting braising pans and tilting pressure braising

pans.

Dimensioned drawings and installation plans of this document

are only for information purpose to the installers. These plans

may not be used for planning or projecting kitchens.

Tests/certificates

All electric appliances are tested by testing institutes. They ful-

fil standards UL 197 as well as NSF4 1999 and NSF 12 1992

(Chilltherm). The appliances are marked with the UL marking

on the specification plate.

2. PACKAGING / TRANSPORT

Types of packaging

Various types of packaging are used dependent on country of

destination. All versions of these appliances are transported

on a wooden frame or floor, are affixed to these with plastic

straps and located with wooden strips to prevent slipping.

Packaging markings

The external surfaces of the packaging have the following

markings which must be strictly adhered to:

• Forwarding label with the following information:

- Delivery company

- Delivery company's order number

- Customer's order number if available

- Delivery address

- Package number

- Net weight in kg

- Gross weight in kg

- External dimensions of the packaging

• Handling stickers with pictograms

- Umbrella = Keep dry; the packaged appliance

may not be stored outdoors

- Glass = Contents fragile

- Arrow pointing up = Only transport and store the

appliance in this position

- Stacking number = Number of appliances that can be

stacked (1 = cannot be stacked)

- Ice crystal and roof = Protect against frost

Transport weights

The precise gross and net weight is given on the forwarding

label. Due to the wide range of appliances, only the maximum

weights possible for the "European light" version are summa-

rized below:

Packaging dimensions

The precise external dimensions of the packaging are given on

the forwarding label attached to the outside of the packaging.

The maximum dimensions of the "European light" style of

packaging are given below:

(1) without floor support for wall mounting

(2) with floor support for floor mounting

Handling

Both packaged as well as unpacked appliances are best lifted

and transported whenever required with a pallet truck which is

inserted into the wooden frame or under the wooden base.

This applies to both the loading and unloading of trucks as well

as to handling operations on the installation site.

For handling by a crane, the unpacked appliances do not have

any specific lifting points to which they can be attached. It is

necessary to wrap two straps or ropes around the appliance

when lifting is required. Wrapping straps or ropes around the

appliance may only be done at the sides and not round the

front and the rear. The straps or ropes should be arranged

approximately 150 mm (5.9“) from the outer edges.

3. TECHNICAL DATA / DIMENSIONED DRAW-

INGS / INSTALLATION PLANS

These illustrations are not intended for the planning and laying

of the supply lines in the building.

Destination Overseas:

Version: Heavy, crate closed

Floor: Wooden floor

Floor fixing:

Side and cover frame:

Water and dust protection: Plastic film

Physical outer protection: Closed crate

Held together by: External steel banding

Transport: Forwarder

Stack ability: max. 4 appliances

Tilting boiling pans max. gross weight max. net weight

.U........ kg lb. kg lb.

080 LT (21.1 gal) 215 474 195 430

100 LT (26.4 gal) 250 551 230 507

150 LT (39.4 gal) 290 639 270 598

200 LT (52.8 gal) 380 838 360 794

300 LT (79.3 gal) 410 904 390 860

400 LT 105.7 gal) 450 992 420 960

Tilting braising pans max. gross weight max. net weight

.P........ kg lb. kg lb.

060 LT (15.9 gal) 230 507 210 463

080 LT (21.1 gal) 260 573 240 529

100 LT (26.4 gal) 290 639 270 595

Appliance size

Width Depth Height

mm inch mm inch mm inch

Tilting boiling pans 80, 100

Tilting braising pans 60

Tilting pressure braising pans

60, 90

(1)

(2)

1400

55.1

800

1200

31.5

47.2

1250

1100

49.2

43.3

Tilting boiling pans 150 (1)

(2)

1500

59.1

1000

1300

39.4

51.2

1300

1100

51.2

43.3

Tilting boiling pans 200

Tilting braising pans 80

(1)

(2)

1600

23.6

1100

1400

43.3

55.1

1400

1200

45.1

47.2

Tilting boiling pans 300, 400

Tilting braising pans100

Tilting pressure braising pans

100, 150

(1)

(2)

1700

66.9

1100

1500

43.3

59.1

1500

1200

59.1

47.2

Page 4 62.9698

3.1 TILTING BOILING PANS

3.1.1 Electrically heated tilting boiling pans (.U........))

Additional loads are listed in 3.1.

Dimensioned drawings for tilting boiling pans (.U........)

L Length to floor gully

N Depth of floor gully

Installation plans for tilting boiling pans (.U........), tilting

frying pans (.P........), tilting braising pans (.X........)

Style of mounting (optional

Floor mounting with floor sup-

ports with consoles.

Tilting Motor tilting with lifting motor

Control system

PROCESS COMFORT con-

trol system with cooking tem-

perature control and

programmable cooking and

starting time.

Manual control for steam

heated boiling pans.

Stirring system (optional)

Grid stirrer with and without

scraper, blade stirrer.

Protective system hose proof IP X5

Net content in litres, max. capacity 80 - 400

Elect. motor tilting

Wattage in kW

Voltage (V), Current in A

0,1

230V/1~N,60 Hz, 0,7 A

Stirring system

Wattage in kW

Voltage (V), Current in A

0,37

208V/3~N, 60 Hz, 2.1 A,

240V/3~N, 60 Hz, 1.8 A

480V/3~N, 60 Hz, 0.9 A

CHILLTHERM

Wattage in kW,

Voltage ('), Current in A

0,4

208V/3~N, 60 Hz, 3.9 A,

240V/3~N, 60 Hz, 3.4 A,

480V/3~N, 60 Hz, 1.7 A

Heating 80 LT,

electric

100 LT,

electric

150 LT,

electric

200 LT,

electric

300 LT,

electric

400 LT,

electric

Wattage

18,2 18,2 24,2 30,2 36,2 48,2

Voltage

208V/3~N

Current A

52 52 70 85.3 102 119

Voltage

240V/3~N

Current A

44 44 60 74.5 89 117.5

Voltage

480V/3~N

Current A

23 23 30 38 44.5 59

Fig. 1 Dimensioned drawings for tilting boiling pans

Pan size in litres

80 100 150 200 300 400

Dimensions mm

1200 1200 1300 1400 1500 1500

1073 1096 1124 1289 1352 1434

1034 1060 1090 1234 1290 1290

579 640 710 800 900 900

385 395 465 490 570 720

900 900 900 1900 900 900

476 450 420 376 320 3 20

80 88 97 110 110 110

680 680 680 780 780 780

900 900 900 1000 1000 1000

710 710 710 810 810 810

330 330 330 430 430 430

1000 1000 1000 1200 1200 1200

A Width of appliance (see

dimensioned drawing)

E Electrical cable protruding

from wall

V Steam or hot water supply,

Sandvik coupling, nominal

width 25 mm

R Condensate drain or hot

water return,

Y Sandvik-coupling, nomi-

nal width 25 mm

W Hot water connection G

1/2", NW15

K Cold water connection G

1/2", NW15

DKWater drain for steam con-

densation (.X........)

Fig. 2 Installation plans for tilting boiling pans, tilting

frying pans, tilting braising pans

62.9698 Page 5

Installation plans CHILLTHERM for tilting boiling pans

.U........

3.1.2 Directly steam-heated boiling pans (.U1......,

.U2......, .U3......, .U4......)

Tilting boiling pan with direct heating with saturated steam,

overpressure 0.8 bar (11.6 psi), temperature 244°F (118°C).

Voltage for the control and tilting systems: 230V/1~N, 60 Hz.

Stirring system see 3.1.

Dimensioned drawings see 3.1.1.

Installation plan for floor and wall mounting see 3.1.1.

3.1.3 TILTING FRYING PANS (.P........)

Model (optional) Pan bottom made of steel or chrome-nickel

plated steel

Style of mountingFloor mounting with floor support with con-

sole.

Tilting Motor tilting with lifting motor

Control system PROCESS COMFORT control system with

pan-base and cooking temperature control

and programmable cooking and starting

time.

Tilting Frying Pans

Dimensioned drawings

H Height for all types 900 mm (35.4“)

S Height of feet / wheel 200 mm (7.9“)

Installation plan see 3.1.1.

4. FLOOR GULLIES

In the case of tilting appliances, floor gullies with loose gratings

and floor drains which serve as drains when cleaning are pro-

vided for near to the outlet. Floor gullies can be designed for a

single appliance or for a whole group of appliances. There is a

very wide variety of types and sizes. Please consult the rele-

vant installation plans for information concerning layout and

type.

In general, the floor gullies with their drains are concreted into

the floor by the builder.

A Width of appliance (see

dimensioned drawing)

E Electrical cable protruding

from floor or wall

1 Mains supply

2 Potential free contact

3 Energie optimization

4 ThermaCam inlet

5 ThermaCam outlet

V Steam or hot water supply,

R Condensate drain or hot

water return

N Cooling water inlet

O Cooling water outlet

Z Sandvik-coupling, nominal

width 25 mm

W Hot water connection G

1/2", NW15

K Cold water connection G

1/2", NW15YConnection G

1/2"

S Steel or masonry plinth 100

- 200 mm

Fig. 3 Installation plan CHILLTHERM for tilting boiling

pans

Type 80 LT,

steam

100 LT,

steam

150 LT,

steam

200 LT,

steaS

300 LT,

steam

400 LT,

steam

External steam in

kg/h

40 48 63 77 100 122

Heating power in

24,52938476175

Wattage in kW

Voltage Current in

0,20

120V/3~N, 60 Hz, 2.0 A,

208V/3~N, 60 Hz, 1.2 A,

240V/3~N, 60 Hz, 1.0 A,

480V/3~N, 60 Hz, 0.5 A

Type 060 LT,

electric

080 LT,

electric

100 LT,

electric

Dimension A (mm) 1200 1400 1600

(inch) 47.2 55.1 63

Braising surface (mm)

(inch)

Pan depth in (mm)

T(inch)

600 x 600

23.6x23.6

200

7.9

800 x 600

31.5

200

7.9

1000 x 600

39.8

200

7.9

Net content (litres)

(gal)

max. capacity

16.4

22.2

104

27.5

El. heating power in kW 12.2 15.2 18.2

Voltage 208V/3~N

Current A

34.5 42.8 42.8

Voltage 240V/3~N

Current A

30 37.1 37.1

Voltage 480V/3~N

Current A

15.2 18.8 22.5

Fig. 4 Dimensioned drawings

Tilting frying pans

A Pan sizes 80 to

150 litres; Grat-

ing 500 x 1000

mm (19.7x39.4“)

B Pan sizes 200 to

400 litres; Grat-

ing 600 x 1200

mm (23.6x47.2“)

Fig. 5 Sample dimensions of individual floor gullies for

tilting boiling pans without drain valves.

Page 6 62.9698

5. MOUNTING / POSITIONING / FASTENING IN

PLACE / ALIGNMENT

In principle, the appliance must be installed in its scheduled

location in accordance with the valid plans. The appliance is

scheduled for connection to fixed power- and water supplies.

The installation dimensions are given on the plans.

The appliances are suitable for setting up as single appliances

or as a group of appliances. They can be set up freely in the

room, side by side, at the side and/or at the back against a

wall.

Distances/walls

Valid only for braising pans and pressure braising pans.

These may not be positioned against combustible walls. If an

appliance is set up next to or against temperature-sensitive

furniture or similar, a safety gap of approximately 50 mm (2“)

should be maintained or some form of heat insulation fitted.

When setting up an appliance in the close vicinity of walls, par-

titions, kitchen equipment, decorative cladding, etc., it is rec-

ommended that the latter are made of incombustible material

or that they are clad in a suitable, incombustible material or

tiled. The regulations governing fire protection must be

adhered to as closely as possible.

Preparation for fastening in place

Before the appliance is brought to the correct place and put in

position, the following connection points must be prepared

dependent on the type of appliance:

• Fastening elements, i.e. drilling holes and inserting plugs.

Explanations for this are included in the relevant sections

under "Fastening".

• Remove the Sandvik connectors, nominal width 25 (1“),

from the hoses and weld them onto the supply lines pro-

vided on-site (see § 6.2.).

• Prepare the water connections and, possibly, fit a shut-off

valve.

Setting up

The appliance should be transported to the place where it is to

be set up in accordance with § 2

5.1 Positioning

wall, which is installed at the equipment back of the appliance.

Appliance on feet.

D Turn the lower part of the feed (FU / Fig. 7) to adjust the

appliance high.

The feed are adjustable from 100 to 200 mm. A high of 200

mm can be recommended and results in an appliance high of

900 mm.

Note:

Adjustment of the legs shall provide an unobstructed

clearance of minimal 150 mm and maximal 200 mm

beneath the unit due to sanitary and stability aspects.

The lower part of the foot must not be unscrewed too far.

The exposure of threads is prihibited.

Fig. 6 Typical, floor gully for a single appliance with a siphon

(S) made of stainless steel (728 342 984)

Removal of the packaging:

The packaging should not be

removed until immediately before

the appliance is to be set up in

place. All side and top packaging

parts as well as the fastening ele-

ments must be removed in

sequence. The appliance should

remain on its wooden transport

frame or base until at the site for

installation.

Transport the appliance on its

wooden frame to a point directly in

front of where it is to be set up. The

installation connections protruding

from the floor should be at the side

as close as possible to the wooden

frame.Slide the appliance off the

wooden frame so that all the instal-

lation connections are within the

appliance.

Tip until the appliance touches the

floor. Raise the front and pull out

the wooden frame.

Lower the appliance carefully and

slide it into the correct final position.

Fig. 7 Appliance foot

62.9698 Page 7

5.1.1 ADJUSTMENT FOR BOILING AND FRYING PANS

Height adjustment

Setting the height correctly is done with the feets (see 5.1).

The correct position is found by placing a spirit level on the

edge of the boiling pan or the bottom of the frying pan.

Horizontal position

The two end positions "tilted" and "horizontal" are determined

by the end settings of the motor. The "horizontal" end position

of the pans can be adjusted by resetting the rear attachment

point of the motor. The motor is attached by 2 screws with

nuts. To adjust the end position, release the nuts and add or

remove pieces. Adding additional pieces will increase the tilt-

ing angle to the back while removing packing pieces will

increase the tilting angle to the front. Adjustment is correct

when the pan is exactly horizontal when the motor spindle is

fully extended. After setting, the screws with the washers must

be retightened firmly.

Adjusting the axle height

The height of the appliance tilting axle (4) can be adjusted as

follows:

• Release the 4 bearing screws (1).

• Release the locknut (2).

• Dependent on requirement, screw in or out the screw (3)

until the correct height is set.

• Tighten the locknut (2).

• Tighten the 4 screws (1)..

Page 8 62.9698

5.2 ACCESS TO INSIDE THE CONSOLES AND SUP-

PORT

5.3 COVERS (PANELS)

The panels are fixed to the appliance casings during setting up

with special M5 screws.

Switch panel (F) removal:

Unscrew the two screws at

location (1) underneath the

switch panel and the nuts (MH)

at location (2) on the top, pull

out the switch panel at the bot-

tom and then lift up out of the

fixation. The panel is turned up

90° like a door and hung at the

top on the console.

Cover (A) removal:

If there is a connecting rail

installed to the cover it has to

be removed first. (see 5.3.1.).

Remove the nuts (MU) (two on

a single console, four on a twin

console) at the relevant loca-

tion (2). Lift the cover at the

front and pull it out of its clip

attachment at the back (3). If a

mixing unit is fitted, this does

not need to be removed from

the cover.

Service panel (V) removal:

Remove the two external nuts

(6) at the front and pull the

panel from its rear attachment

points (5).

Side wall (S) removal:

To remove this, the switch

panel (F) must be removed

first. Remove the nuts (4) and

(5) inside. The upper internal

wall (W) cannot be disassem-

bled. It must be removed and

refitted together with the pan.

The panels are refitted in the

reverse order to that described

above.

Cover (A). The height of the

cover can be levelled by fitting

more or fewer shims (BE) and

tightening the nuts (MH).

Floor mounting on plinth

Hanging the operating panel

(F) on the console

62.9698 Page 9

6. INSTALLATION

Please refer to §1. for implementation and responsibility.

Because of damage by frost electrical and gas heated

boiling pans are delivered without water filling during the

time from 1. november until 31. march. These appliances

are marked with a blue indication sticker. Before taking

into operation demineralized water must be filled into the

jacket in accordance with the following instructions

(excerpted from instruction 76.9734).

TILTING BOILING PANS (.U........)

Adding water

Set the pan to the normal horizontal position. Take off the

cover (DD) in the base (BD) of the pan by removing the

screws. Remove the screwed cap (KV) on the tube (RN)

behind the cover. Unscrew the plug (SK) on the safety valve

(SV). Pour water into the plug hole until it runs out at the level

pipe (RN). Then screw back in the plug (SK) with the O-ring.

Screw the screwed cap (KV) with a flat seal onto the tube

(RN). Refit the cover (DD) with its seal to the pan base. The

water to be added must not contain any chlorine ions (a water

analysis is necessary) or demineralized or distilled water

must be used.

6.1 ELECTRICAL CONNECTION

Check and ensure that the mains voltage matches the voltage

given on the specification plate. The specification plate is

located on the left-hand side of the right-hand console.

Important

• The electrical connections must satisfy local house installa-

tion regulations.

• The valid, national, local regulations of the electricity-sup-

ply inspection authorities responsible must be observed.

• The corresponding arrangements must be made on-site for

the earthing connection and fuse protection for the appli-

ances. The appliance must be earthed.

• At the place marked with a , the appliance must be

connected to a potential equalization system with a mini-

mum conductor cross-section of 10 mm² (0.016 inch²). The

correspondingly marked connection terminal must be used

for this purpose. When set up in block configuration, all

appliances must be interconnected as potential equalisa-

tion.

• The appliance is designed for connection to a fixed power

supply. If the appliance is installed against a wall, the sup-

ply must pass through the prescribed place of the rear

panel or through a prescribed place of the inner side panel.

• After the appliance has been assembled, the shock protec-

tion of all live parts and insulated parts must be checked.

• An isolating device working on all poles and with a mini-

mum contact opening of 3 mm (0.12“) must be provided on

site.

• When faulty-current circuit breakers are used, ones for a

rated breaking current of 30 mA or more should be used.

• When using faulty-current circuit breakers (both existing

faulty-current circuit breakers in the installation as well as

for new installations), only one pulse-current sensitive

faulty-current circuit breaker may be connected in series on

these appliances.

• All field wiring conductors shall be suitable rated for the

maximal voltage involved (300V / 600 V).

Connection

Each appliance is accompanied by a complete connection and

wiring schematic. This contains full details of the technical

specifications (electrical rating, voltage, amperage, etc.). The

power connection is via an on-site electric cable, an appropri-

ate length of which protrudes from the floor or the wall.

The terminal box is located under the cover (A) in the right

console. The right-hand cover is marked with a symbol.

The cover must be removed to connect the appliance to the

electricity supply. This is done as described in §5.1.2. and

§5.2.2. respectively. The power cable comes out of the floor or

the wall inside the appliance. The power connection must be

made in accordance with the connection diagram. The cover

must be correctly refitted after the power connection has been

made.

Additional terminals for power optimizing systems (EO/SI) or

potential-free contacts (PK) for the external monitoring of the

appliance are available as options. These connections are

made according to the electrical schematic

Electric pans:

SV safety valve

BD base

KV screwed cap

DD cover

RN level pipe

Gas pans:

SV safety valve

KV screwed cap

RN level pipe

Safety valve

SV safety valve

SK plug

Fig. 8 Water filling in tilting boiling pans

Mains connection for

electrically heated appliances

A = Mains connection

G = Appliance outputs

Fig.9 Mains connection 200-440V/3~N

Page 10 62.9698

The connection bolts on the frame are marked as follows:

Earth conductor Potential equalization

POWER OPTIMIZATION SYSTEMS (EO)

Appliances in major kitchens are frequently attached to electri-

cal power monitoring systems. The purpose of these systems

is to avoid the occurrence of current load peaks when the

appliances are simultaneously under full load. In this way, both

investment costs in the electricity network as well as, to a

greater degree, connection charges for electricity can be

saved. The following methods are used to achieve this:

• The appliances are connected to a power grid maximum

current monitor which arranges for individual appliances to

switch off in accordance with the power ceiling set.

• Power limiting systems are a more sophisticated method.

Current peaks are eliminated without any noticeable influ-

ence on cooking processes. On the basis of a continuous

comparison of the actual current consumption of the entire

establishment with a predetermined maximum current limit,

appliances are switched on and off for very short times in

accordance with the program data specific to the appli-

ances.

Wiring

Power monitoring devices require the following information

from all appliances:

• Position of the ON-OFF switch

• Operating status of thermostats, electronic controllers, etc.

If an appliance has several controllers, each circuit is allo-

cated its own control circuit.

This information is passed on to the monitoring device via 4

different lines.

Line A signalizes the switching status (heating on or off) of

the appliance (24÷230V) and is connected to the

secondary side of the power switch.

Line B signalizes the operating status (heating on or off) of

the appliance and is connected to the thermostat or

controller pcb respectively. Lines A and B may not be

of different voltages.

Line C releases the appliance. When the power monitoring

device releases the appliance, lines B and C are

linked to each other by an outside contact.

Line D forms the reference potential for the lines interrogated

The power contactors are located in the appliance or in an

external cabinet. The internal wiring for a power monitoring

device can be fitted as an option on all appliances.

Important

If an appliance was ordered and delivered with the option EO,

then it is only working correct if EO is connected on site.

In case the appliance will be connected to the EO installation

not immediatly after installation or later, the terminals B and C

of the appliance (see electric diagram) must be bridged for cor-

rect operating. When the EO installation will be connected later

the bridge must be removed.

Further the parameter 4 of the electronic control must be

checked or corrected if necessary.

POTENTIAL-FREE CONTACT (PK)

The potential-free contact on an appliance is independent of

the power optimization system (EO). It is required to display on

an external switchboard whether the appliance is switched on.

The terminals are marked 21 to 29.

CONNECTION TO A POTENTIAL EQUALISATION SYSTEM

The appliance is to be connected to a potential equalization

system with a minimum conductor cross-section of 10 mm²

(0.016 inch²). The connection terminal marked must be

used for this purpose (EN 60 335 1 + 2). The connection con-

sists of a bolt threaded M6 and is located on the frame of the

appliance.

Connection according to diagram.

When set up in block configuration, all appliances must be

interconnected as potential equalization.

Mains connection for

appliances without stirring

systems with steam or hot

water

A = Mains connection

G = Appliance outputs

Fig.10 Mains connection 200-250V/1~N

1 Cable lug Ø 6 mm (0.24“)

2Nut M 6

3 Spring washer M 6

4 Washer M 6

Fig.11 Connection to the potential equalization system

62.9698 Page 11

6.2 STEAM AND CONDENSATE CONNECTIONS

for directly steam-heated type appliances.

The boiling pans are designed for the following operating fig-

ures:

• Saturated steam maximum 0.8 bar (5.8 psi), overpressure,

temperature 244°F (118°C).

• Steam flow see § 3.1.2.

Steam and condensate pipes

The two connections for steam supply (right-hand console)

and condensate drain (left-hand console) are made in accor-

dance with the installation plans (see § 3.1.1.). The steam and

condensate connections are marked.

Connection to the supply pipes on-site is effected via flexible

metal hoses (MS) which are located in the consoles of the

appliances. The Sandvik connectors (SK), nominal width 25,

are supplied with the metal hoses and these must first be

removed from the hoses and welded to the supply pipes on-

site.

The inside panels of both supports must be removed to con-

nect the appliance. This is done in accordance with § 5.2. The

pipes protrude from the floor. The panels must be correctly

refitted after connection has been made.

6.2.1 INSTALLATION OF STEAM AND CONDENSATE

SYSTEMS

Recommendations for directly steam-heated boiling pans.

Installation

Installation of the steam and condensate systems must be car-

ried out by authorized specialists.

Steam quality

The steam enters the twin jacket of the boiling pan and con-

denses there. It is in direct contact with the inner surfaces of

the boiling appliance. In order to prevent corrosion and thus

damage to the boiling pans, the steam and the condensate

may not contain chlorides or chloride ions. The operator of the

steam pan is responsible for the steam quality required.

6.2.2 Steam system

Steam pipe (customer-provided)

Each boiling pan must have a separate steam supply. The

internal diameter of the flexible metal hose connection (Sand-

vik coupling) is 25 mm (1“) and is the same for all pan sizes.

The steam supply pipe must be of the same cross section at

least.

Safety valve (customer-provided)

A safety valve with a blow off pressure of max. 1.65 (gauge)

bar has to be installed into the steam pipe.

Manual stop valves (customer-provided)

The purpose of this is to close off the steam supply when

repairs are being carried out.

Regulation

The appliances are regulated either by 2-point solenoid valves

(delivery included) or by 3-point motor valves (customer-pro-

vided). The regulation has a PI controller with switching output

and is dependent of the cooking temperature of the food.

The appliance requires an electrical connection for the con-

trols.

P N / PE (e.g. 230V/1~N; PE, 60 Hz). A potential-free

changeover contact to terminals is provided for the valve con-

trols.

The valve can be operated from a source of power separate

from the control system circuit or by bridging from the control

power.

Control valves

Solenoid valve (delivery included)

SK Sandvik flange

(1.4301) 712 344 889

Sandvik flange (St52)

712 344 890

AB Connection provided

on-site

MS Flexible hose on the

appliance

Fig. 12 Steam and condensate pipes

(3) Customer-provided

D Steam generator (3)

Z Steam feed (3)

E Venting (3)

W Pipe drainage (3)

V Other users (3)

H Manual stop valve (3)X

Safety valve (3)

A, B Condensate pipes (3)

T Condensate container

Q Motor valve (3)

(G) Delivery included when

using a solenoid valve

or manual control valve

(F) Delivery included when

using a motor valve

K Boiling pan (G), (F)

Y Safety valve on the boil-

ing pan (G), (F)MSole-

noid valve (G)

C Filter (G), (F)

S Steam trap

R Check valve (G), (F)

U Manual control valve (G)

Fig. 13 Connection diagram for boiling pans to steam and con-

densate systems

Page 12 62.9698

or optional motor valve (customer-provided)

Motor valve specification

The choice of the right control valve is of essential importance.

Operating states for the valve:

Size DN25

Medium saturated steam

Steam pressure p = 11.6 psi (0.8 bar abs.)

Temperature t = 118 °C

Flow rate Kv-value (*) according to

table below

Flow characteristic constant percentage

Material cast iron, brass, stainless steel

Sealing PTFE

Voltage 230V/1N~/60Hz

Running time as short as possible < 30 seconds

With emergency closing; valve closed without current against

full system pressure

Suppliers:Sauter AG, CH-4058 Basel,

Johnson Controls AG, CH-8902 Urdorf

Regeltechnik Kornwestheim, D-70806 Kornwestheim

Agent: Fahrer AG, CH- 8309 Nürendorf)

(*) The Kv-value for a valve is defined as the throughput in

m3/h of water at 41 to 86°F (5 to 30°C) which flows through the

valve with a pressure loss of 0.8 bar (11.6 psi). It is given by

the valve supplier.

Motor valve selection:

N.B.

If the operation conditions of the steam differ from above men-

tioned data, the new Kv-value of the steam valve has to be

determined according to the available conditions (see tables

Kv-values of steam). A deeper steam pressure than 0.8 bar

(11.6 psi) can cause a prolongation of the heating-up time of

the boiling pan.

Valve control

The wiring of the control valve must be carried out by the elec-

trician in accordance with the wiring schematic for boiling pans

and control valves. Dependent on design and function, the wir-

ing is not uniform.

The electrical schematics supplied are not therefore applicable

to all makes of valve. The external electrical wiring must be

provided on-site by the customer.

6.2.2.1 Condensate system

Condensate pipe (customer-provided):

The condensate pipe must be laid with a down gradient from

the boiling pan to the condensate collection vessel. The down

gradient should be equal to 1:100. The condensate pipe

should have a minimum internal diameter of at least 20 mm

(0.8“).

Pan groups:

Every pan must have a separate condensate pipe with an

internal diameter of 20 mm (0.8“). The collection pipe must be

laid with a constant down gradient of 1:100 into the conden-

sate collector.

Cross-sections for pipes under back pressure:

Normally, the pans are heated with saturated steam at 0.8 bar

(11.6 psi) overpressure. Back pressure influences the dimen-

sioning of the condensate pipe.

Pan size in

litres

Steam flow

kg/h

Heating up

time

(20 - 90°C) min.

Kv-value

required

in m3/h

80 40 19 3.2

100 48 21 3.8

150 63 23 5

200 77 26 6.2

300 100 30 8

400 122 33 9.8

Motor valve controlled by the pan controls

Motor valve controlled by external supply

PK Potential-free contact to order

R Temperature regulator

L Provided on-site by the customer

K Pan internal

MV Motor valve

Fig. 14 Valve control

62.9698 Page 13

A = Diameter of the condensate pipe from the pan to the

steam trap.

B = Diameter of collective pipe system to the common con-

densate collection vessel.

6.2.3 CHILLTHERM

The version of the pan fitted with CHILLTHERM is capable of

chilling the food after cooking with cold water that flows

through the twin jacket. Both the heating as well as the chilling

processes can be manual or automatic in operation (control-

system programming). The fittings required for this are fitted to

the pan. The cold-water feed and drainage connections have

Sandvik flanges and are identical to those used for the steam

and condensate pipes used on steam-heated pans (q.v. §

6.2.). The cold water feed and drainage points are marked with

green arrows.

In order to avoid corrosion in the twin jacket of the cook-

ing pan, it is essential to ensure that the chloride ion con-

tent of the chilling water (ice water or mains water) does

not exceed 20 ppm.

6.3 UNIVERSAL CONTROL PARAMETER SETTINGS

New appliance installation

In the case of new appliances, the control system is pro-

grammed at the factory to the appliance-specific setting.

When the appliance is installed at its intended site, the fitter in

charge of installation must set or check the following parame-

ters on the control system. The parameter values are different

for each software version.

Appliance-specific parameters are only set on the basis of the

type of appliance. User-specific parameters are dependent on

user order, user requirements, siting terms and are only appli-

ance-dependent to a certain degree.

The parameters are programmed at the factory to the default

setting (GS) if no specific information is given.

For selecting the parameter number (PNr.) and changing the

parameter value (X) the buttons Q to P on the membrane key-

board are used. The buttons are located in the bottom row on

the operating panel. Buttons V and P are located under the

membrane and are sometimes not visibly marked.

Parameter numbers (PNr.)

Display (AT): Parameter PNo. . . 1 appears

Display (AZ): None

The parameter numbers (PNo.) and the values (X) which devi-

ate from the standard setting can now be entered alternately

on the display (AT).

As the same display is used to show the numbers (PNo.) and

the content (X) of the parameters, the following difference is

made between the two figures:

No. of boiling pans

simultaneously in

operation

Back pressure at the

end of the

condensate system

in bar

Clear pipe diameter

in mm

0.5

A = 20

A = 15

0.5

B = 32

B = 20

0.5

B = 40

B = 25

TT Button, activation of settings

LT Lamp, cooking temperature

DT Button, cooking time

LD Lamp, cooking time expires

ZT Button, starting time

LZ Lamp, starting time

LR Lamp, soft settings

Q Button, acoustic signal

R Button, soft

LS Lamp, temperature

pre-setting

AT Display, cooking tempera-

ture

T Temperature selection knob

AD Display, remaining cooking

time

D Cooking time knob

AZ Display, time

Z Starting time knob

S Control switch

Fig. 15 Right console

Starting position: supply switched off (switch S at 0)

1st

combination

Press and hold

buttons

Waiting time between

the different combina-

tions is 3 seconds

maximum

Supply to be switched on (turn switch S to I) Press buttons continu-

ously until the 2nd

beep, then press 2nd

combination (for the

first time only 1 beep)

2nd

Press button

Hold button R pressed

until the 2nd beep,

then release.

Kind of display (AT): Meaning of display:

with 3 decimal points (e.g.

1.0.3.)

Number of parameter PNo

without decimal points (e.g.

126)

Content (X) of parameter (e.g.

temperature)

* *

Page 14 62.9698

Changing the parameter number (PNo.) and content (X))

Rate of change of the displays

Increases (button P) or reductions (button Q) can be done at

three different speeds:

• Press the button brieflychanges in single steps

• Press the button longer

• at least 1 second the display changes slowly

• press for at least 5 seconds the display changes fast

End of parameter programming

If the content (X) of a parameter (PNo.) is changed, the

changed value is stored when the display (AT) is changed

from parameter content to parameter number using the button

R. The following applies for the last parameter content

changed or if only a parameter content has been changed.

Parameter programming can be finished in 2 ways dependent

on whether the changed value is to be stored or not.:

Starting position: supply switched off (switch S at 0)

1st

Press button

Changing

the display

(AT) from:

parameter number

(PNo.) to

parameter content (X)

or vice versa

2nd

Press button

Increasing the display

entered under 1.

parameter number

(PNo.)

or parameter content

(X)

3rd

Press button

Reducing the display

(AT):

parameter number

(PNo.)

or parameter content

(X)

Finishing: Procedure:

Changed value to be

stored

Display (AT) shows the parameter number

Switch off control switch (S)

Changed value not to be

stored

Display (AT) shows the parameter value (X)

Switch off control switch (S)

62.9698 Page 15

SETTINGS

SOFTWARE VERSION BPTH 5.06

PNr.

Parameter

number

Default

setting

Designation Tilting

boiling

pans

electric

Tilting

boiling

pans

steam

motor

valve

with

electr.

drive

Tilting

boiling

pans

steam

motor

valve

with

elec.-

hydraulic

drive

Tilting

boiling

pans

steam

solenoid

valve

Tilting

braising

pans

electric

Tilting

pressure

braising

pans

electric

4 0 Power optimization system EO

without:0

with: 1

without:0

with: 1

without:0

with: 1

6 1 Heating with tilting 0 0 0

9 0 Pressure switch in the food compartment 1

12 0 Automatic steam condensation

without:0

with: 1

191 Power settings and boiling temperature 10000

28 0 Dual-function control for 3-step motor valve 0 1

291 Deaeration sensor of the jacket 00000

31 0 HOLD function 1 1 1 1

32 0 HACCP function

without:0

with: 1

without:0

with: 1

without:0

with: 1

without:0

with: 1

without:0

with: 1

without:0

with: 1

34 0 Stirrer function with open lid

without:0

with: 1

without:0

with: 1

without:0

with: 1

without:0

with: 1

35 0 Function of the steam condensation sensor

without:0

with: 1

490 Appliance code 11233

50 1 Appliance type 2 2

54 4 Quantity of switching steps 2 2

78 30 Duration of periods of the power levels 9 9 120

79 25 Power level L1 12

83 50

Input of height above sea level of the instal-

lation site in 10 m (500 m above sea level =

50).

XXXXXX

138 33

Running time of the 3-step motor valve

(running time + 10% in seconds) p.ex.:

Running time 29 sec.

Running time 40 sec.

159 0

Difference between boiling temperature

and setting during the function power set-

ting and HOLD

Page 16 62.9698

N.B.

Chilling only with cold water from a chilling unit

The parameters are set as follows: parameter P 36 to 1, P37 to

Combined chilling

In the case of sequential chilling, i.e. with mains water in the

upper temperature range of the food and with cold water from

a chilling unit in the lower range, the person in charge of instal-

lation must enter certain corresponding parameters in the elec-

tronic control system. Parameter P36 to 1, P37 to 1, P163 to

the desired food temperature in °F at which the changeover

from mains water to cold water is to take place (standard set-

ting is 104°F (40°C)).

SOFTWARE VERSION BPTH 5.11 CHILLTHERM

PNr.

Parameter

number

Default

setting

Designation Tilting

boiling

pans

electric

Tilting

boiling

pans

steam

motor

valve

Tilting

boiling

pans

steam

solenoid

valve

Correction of the displayed actual value of

the food temperature

000

4 0 Power optimization system EO

without:0

with: 1

6 1 Heating with tilting 1 1 1

17 1 Function of stirring system and lid position 0 0 0

19 1 Power settings and boiling temperature 1 1 0

28 0 Dual-function control for3-step motor valve 0 1 0

29 1 Deaeration sensor of the jacket 1 0 0

31 0 HOLD function 1 1 1

32 0 HACCP function

without:0

with: 1

without:0

with: 1

without:0

with: 1

34 0 Stirrer function with open lid

without:0

with: 1

without:0

with: 1

without:0

with: 1

36 0 Chilltherm function with "chilled water"

without:0

with: 1

without:0

with: 1

without:0

with: 1

37 0 Chilltherm function with "company's water"

without:0

with: 1

without:0

with: 1

without:0

with: 1

49 0 Appliance code 0 1 2

50 1 Appliance type 1 1 1

78 30 Duration of periods of the power levels 30 30 120

79 25 Power level L1 25 12

83 50

Influence of height above sea level on boil-

ing temperature

XXX

138 33

Running time of the 3-step motor valve

(running time + 10% in seconds)

p.e.:running time 29 sec.

running time 40 sec.

159 0

Difference between boiling temperature

and setting during the function power set-

ting and HOLD

0200

163 40

Temperature margin in °C at which the

valves will be switched from cooling with

town water to chilled water

XXX

164 300

Opening time in sec. of the drain valve for

breaking the pressure (electrical)

300

165 180

Opening time in sec. of the drain valve for

draining the jacket (electrical)

120

166 120

Opening time in sec. of the deaeration

valve for aerating the jacket (electrical)

120

167 3

Opening time in sec. of the drain valve for

breaking the pressure (steam)

168 120

Opening time in sec. of the drain valve for

draining the jacket (steam)

120 120

169 120

Opening time in sec. of the deaeration

valve for aerating the jacket (steam)

120 120

62.9698 Page 17

Default setting (GS) of the parameters

In the case of new appliances, the control system is pro-

grammed at the factory to the appliance-specific setting. In the

case during installation of the appliance the programming of

the default settings will be necessary, precede as described

below.

The default setting of the parameters is the same for all appli-

ances which are equipped with this control system. Dependent

on the type of appliance, more or fewer parameters are

required with values that differ from each other to some

degree. 3 of the 4 buttons on the membrane keyboard (Q, R, V

and P) are used for the programming of parameters. The 3

buttons are located in the bottom row on the operating panel.

Buttons V and P are located under the membrane and are

sometimes not visibly marked)

(*) Display (AT): After "def" is displayed for approx. 2 seconds,

the actual value of the current food temperature will appear.

Display (AZ): Clock time appears (only with process com-

fort control).

The control system program now contains all the default set-

tings for the software version of the microprocessor installed.

Important

If the default setting (GS) of the parameters of an appliance

which was already in operation is programmed for new, all

parameters which registers running times are set to zero.

6.4 THERMACAM / HACCP

Programming in the address of an appliance

Appliances can be optionally equipped with the program-linked

cooking process procedure. Cooking processes can be pro-

grammed, analysed, logged and documented and are thus

part of the HACCP system (HACCP = hazard analysis and crit-

ical control points).

The standard operating instructions or a special set of HACCP

operating instructions contain information on the use of and

the programming, analyzing, reporting and documenting of

cooking processes with the help of an external computer.

After the appliance has been installed and commissioned, it

must be assigned - i.e. programmed with - a specific address

(number). The instructions below describe how to do this.

System requirements

• Software version: BPTH5.03 or higher.

• Parameter no. 32 of the appliance control system must be

set at "1". Please refer to chapter 6.3. for information on

how to request and set parameters.

• Only use the "S" switch to switch on the appliance. No

cooking processes may currently be in operation.

Starting position: supply switched off (switch S at 0)

1st

combination

Press and hold

buttons

Waiting time between

the different combina-

tions is 3 seconds

maximum

Supply to be switched on (turn switch S to I) Press buttons continu-

ously until the 2nd

beep, then press the

2nd combination

2nd

combination

Press buttons

Press buttons continu-

ously until the 2nd

beep, then press the

3rd combination

3rd

combination

Press buttons

Press buttons continu-

ously until the 2nd

beep

4th

hold

button R

Hold button R pressed

until the 2nd beep,

then release.

(*)

* *

⇓

ZT Button, starting time

LZ Lamp, starting time

LR Lamp, soft settings

Q Button, acoustic signal

R Button, soft

LS Lamp, temperature

pre-setting

AZ Display, time

Z Starting time knob

S Control switch

Fig. 16 Right console

Starting position: supply switched off (switch S at 0)

Press keys (1st

sound), hold for

appr. 4 sec.

until the 2nd

sound; then

release keys.

ISEL

will be displayed

on the

display (AZ)

(Interface Selection).

Press the key

briefly and

release it.

Baud

will be displayed

on the

display (AZ)

Press the key

briefly and

release it.

The value

9600

(Baud

rate) will be

displayed

(AZ)

. If a different

value is displayed, it

must be changed to

9600.Use the "Q" key

to increase the value

or the "P" key to

decrease it.

Press the key

briefly and

release it.

Baud

will be displayed

on the

display (AZ)

Press the key

briefly and

release it.

Addr

will be dis-

played on the

display

(AZ)

Press the key

briefly and

release it.

A number between 0

and 255 will be

dis-

played (AZ)

. This

number must be set to

the specific appliance

address (number).Use

the "P" key to increase

the value or the "Q"

key to decrese it.

Press the key

briefly and

release it.

Addr

will be dis-

played on the

display

(AZ)

Press keys (1st

sound), hold for

appr. 4 sec.

until the 2nd

sound; then

release keys.

The address of the

appliance and the

baud rate are now

saved

* *

Page 18 62.9698

6.5 INSPECTION PROCEDURES / TEST OF FUNC-

TIONS

Programming of the UNIVERSAL control

Before placing in operation for the first time the control system

must be adjusted according the Service Manual chapter "Pro-

gramming Specific Appliance and Data/New appliance instal-

lation".

Inspection procedures / Test of functions

When mounting and installation have been concluded, all pro-

tective films should be slowly removed from the appliance with

care. Any adhesive residues should be removed with solvent.

Appliances may not be used before the protective film has

been removed.

Ensure that all accessories that belong to the delivery are

present and have been fitted.

Ensure that all warning plates are fitted in or on the appliances.

After the appliance has been connected up, the installation fit-

ter or service agent must carry out a test of all functions in

which all the programs and operating states of all operating

elements as laid down in the operating instructions are

checked.

• Electrically heated appliances

• Check the temperature regulators for their switching func-

tion.

• Check temperatures.

• Check all switching and warning elements.

Safety equipment

Training the operator

The user must be familiarized with the use of the appliance by

the representative of the firm responsible for installing the

appliance. The operating instructions enclosed with the appli-

ance must be given to the user with the recommendation to

read them carefully. The operator should be urged to conclude

a servicing agreement with the service firm responsible.

7. DECOMMISSIONING / DISMANTLING / DIS-

POSAL

Decommissioning

All supply networks and connections to external lines must be

disconnected. Installations for the supply of electricity, gas and

water must be removed and disposed of by qualified fitters as

laid down by specific national and local regulations. It is the

responsibility of the fitters to ensure that their work and mea-

sures are appropriate and satisfy all safety requirements.

Dismantling

Dismantling can be done by a special team or by a scrap metal

dealer. The fastening points of the appliances on the floor or

the wall are removed. Blocks of appliances are split up for

easy transport. In the case of wall mounted appliances, as well

as for their transport, a pallet truck is required. Please refer to

§ 2 for information on weights, handling and transport.

Disposal

Usable equipment still in good condition can be repaired by the

manufacturer and used as pre-owned appliances. This also

applies to the individual parts of appliances.

Unusable, heavily damaged or obsolete appliances as well as

connection material is disposed of as scrap material at a scrap

metal dealer's. The latter handles the separation of the differ-

ent materials and delivers them to a recycling company.

The appliances are largely constructed of 1.4301 stainless

steel as well as many other materials, such as aluminium, non-

ferrous metals, insulating materials, electrical and electronic

components and plastics.

Appliance Safety device

Elec. boiling pans

.U........

Excess-temperature thermostat in

the jacket

Safety valve in the jacket

Electrically heated pans

.P........, .X.......

Excess-temperature thermostat on

the pan base

Cover safety valve

Electrolux KUYJOEWOOO (582579) User manual

Electrolux KUYJOEWOOO (582579) User manual

Electrolux KUYJOEWOOO (582579) User manual

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