Lang AGCAD3 Installation guide

Brand: Lang

Model: AGCAD3

Type: Installation guide

Installation of adapter kit to mount Model AGC on a Wolf

Charbroiler

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ,

UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED

IN THIS MANUAL.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND

LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

POST IN A PROMINENT LOCATION

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS

INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS

SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS

COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL

PERSONNEL FROM THE AREA.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE

OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

IMPORTANT READ FIRST IMPORTANT

NOTICE:

If the Clamshell® is to be attached to a griddle/ charbroiler in the

field – it is recommended to complete the installation of mounting adapter

before un-crating the Clamshell®.

CAUTION:

UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD

OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS

HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET

JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE

PLACE OF INSTALLATION.

WARNING:

INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED

TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER

INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE

TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL

APPLICABLE CODES.

CAUTION:

SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN

CUT.

DANGER:

DO NOT REMOVE THE MOUNTING NUTS OFF OF THE MOUNTING PLATE

STUDS WHILE THE UNIT IS IN THE LOWERED POSITION. THE

STANCHION BACK IS UNDER TENSION AND CAN CAUSE BODILY INJURY.

NOTICE:

The data plate is located on the inside surface of the hood wrap. The

Clamshell® voltage, wattage, serial number, clearance and gas

specifications are on the data plate. This information should be carefully

read and understood before proceeding with the installation.

NOTICE:

This unit is approved to be installed only on equipment which meets NSF

standards, and for which the adapter kit is provided.

WARNING:

BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO TEST ALL

JOINTS FOR GAS LEAKS.

NOTICE:

The installation of any components such as a vent hood, grease extractors,

fire extinguisher systems, must conform to their applicable National, State

and locally recognized installation standards.

WARNING:

DURING INITIAL USE, OR USE AFTER SERVICE, IF THE PILOT DOES NOT

IGNITE ON FIRST TRY THE MAIN GAS VALVE MUST BE TURNED OFF FOR

AT LEAST FIVE MINUTES.

CAUTION:

ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM

COMBUSTIBLE MATERIALS.

CAUTION:

KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS

OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR

FALLS.

NOTICE:

While cooking, the Clamshell® must be monitored at all times. Do not leave

the Clamshell® unattended while cooking.

NOTICE:

Fan in Clamshell® runs continuously. For the safety of the unit, the fan

must run continuously to provide cooling to the electrical components.

Component cooling is required if the base unit is running. If power to the

Clamshell® is turned off, gas to base will be turned off. If it is necessary to

remove power from the Clamshell®, the base unit must be cooled below

200

°°

F first.

IMPORTANT READ FIRST IMPORTANT

WARNING:

KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR

HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.

CAUTION:

MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS

MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO

WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE

CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE

DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.

CAUTION:

A COMMERCIAL LIQUID GRIDDLE CLEANER IS NOT RECOMMENDED FOR

CLEANING THE GRIDDLE OR CHARBROILER UNDER THE CLAMSHELL®

AS MOST CONTAIN POTASSIUM HYDROXIDE OR SODIUM HYDROXIDE

WHICH IS HARMFUL TO THE CLAMSHELL® BURNER TILES.

NOTICE:

Do not spray any liquids on to the tiles, or wipe the tiles with any materials.

Liquids and direct contact on the tiles can damage them.

CAUTION:

DO NOT USE YOUR HAND TO CHECK GRIDDLE/CHARBROILER

TEMPERATURE.

NOTICE:

Service on this, or any other, LANG appliance must be performed by

qualified personnel only. Consult your authorized service station directory

or call the factory at 1-800-224-LANG (5264), or WWW.LANGWORLD.COM

For the service station nearest you.

DANGER:

BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIANCE

WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE

PERFORMING ANY WORK ON INTERNAL COMPONENTS, DISCONNECT

THE APPLIANCE FROM THE ELECTRIC POWER SUPPLY.

CAUTION:

USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY

LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY

INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL

VOID ALL WARRANTIES.

CAUTION:

BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE

OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS

CONTAINED IN THIS MANUAL.

Tools required: Phillips screwdriver, clamps, 3/8” drill bit, 1/2” open-ended wrench & an Allen

wrench set.

1) Insure all legs are tightened. Do not remove cast iron grates or unit will tip over. Check the

charbroiler gas connections to ensure they don’t interfere with the installation of this adapter.

Adjust the gas fittings as required. Take note of label on back of charbroiler to ensure compliance

with their requirements during this installation.

TO INSTALL ADAPTER KIT & AGC:

2) Remove the top 2 screws from back panel. (see figure 2-1 & 2-2)

Figure 2-1

Figure 2-2

3) Using a clamp, set the adapter plate into place so that it is centered between the left and right side

of the unit. (see figure 3-1)

Figure 3-1

Figure 3-2

4) Drill 3/8” holes in the indicated spots, drill through all layers. (see figure 4-1)

Figure 4-1

Remove debris from area. Place weld nuts into place. (see Figure 5-1 & 5-2)

Figure 5-1

Figure 5-2

6) Insert six 5/16” bolts into all weld nuts. (see figure 6-1)

Figure 6-1

Tighten all six bolts. (see figure 7-1)

Figure 7-1

8) Place the top trim piece into place. (see figure 8-1)

Figure 8-1

9) If the unit is on a counter, complete step 9A. If the unit is on a stand, complete step 9B.

9A) Install two stainless steel legs onto back brace and extend the legs until they are firm against the

counter top. (see figure 9A-1)

Figure 9A-1

9B) Position the stand extension 4” in from the side of the charbroiler, then clamp in place. This will

center the stand extension on the charbroiler. (see figure 9B-1 & 9B-2)

Figure 9B-1 9B-2

10) Drill three 3/8” holes through the stand using the stand extension as a template. (see figure 10-1)

Figure 10-1

11) Secure stand extension by using the stand reinforcer, 5/16” bolts & nuts. Place the bolt and flat

washer into the holes in the stand extension, the stand, then the stand reinforcer. Secure the bolts

with the lock washers and nuts provided. (see figure 11-1)

Figure 11-1

12) Install two stainless steel legs onto back brace. Then extend the legs until they are firm against

the stand extension. (see figure 12-1)

Figure 12-1

DANGER:

DO NOT REMOVE THE MOUNTING NUTS OFF OF THE MOUNTING PLATE STUDS WHILE

THE UNIT IS IN THE LOWERED POSITION. THE STANCHION BACK IS UNDER TENSION

AND CAN CAUSE BODILY INJURY.

13) Place AGC onto the adapter plate assembly mounting studs. (See figure 13-1)

Figure 13-1

14) Place 5/16” nuts onto all four mounting studs and tighten with a 1/2” wrench.

15) To assembly flue diverter: Place piece number 1 into place. (See figure 15-1, 15-2, 15-3, and

illustration 15-1 & 18-1)

Figure 15-1 Figure 15-2

Figure 15-3

16) Place insulation onto piece number 1, so that it sits flush with the piece. (See illustration 17-1)

17) Place piece number 2 into position so that the bottom 2 tabs sit in front of the of tabs on the

griddle (See figure 17-1). (See figure 17-2, 17-3, 17-4, and illustration 17-1)

Figure 17-1 Figure 17-2

Figure 17-3 Figure 17-4

18) Place piece number 3 into position so that it rest firmly on piece number 2. (See figure 18-2, 18-2, 18-3,

and illustration 18-1)

Figure 18-1

Figure 18-2 Figure 18-3

19) Slide piece number 4 onto the back splash guard on the griddle so that it sits directly in front of the

opening of the AGC. (See figure 19-1, 19-2 and illustration 18-1)

Figure 19-1 Figure 19-2

20) Place piece number 5 onto piece number 3 so that it sits on piece number 4. (See figure 20-1, 20-2, 20-

3, 20-4 and illustration 18-1)

Figure 20-1 Figure 20-2

Figure 20-3 Figure 20-4

21) Tighten both of the height adjustment nuts until the last thread disappears into the shaft. (See figure 21-

1) This is done most easily by holding the stud still with a pair of vice grips. (See figure 21-2)

Figure 21-1

Figure 21-2

22) Place and tighten a second nut onto both of the height adjustment nuts until the first nut is locked into

place.

23) Place warning label (for appliances on casters) provided on the right side of the charbroiler adjacent to

the Wolf data label.

Note: Refer to the AGC installation, maintenance, and operations manual for gas and electrical connections.

24) Using two sheet metal screws, secure the carriage back access cover to the carriage. (see figure 24-1 &

24-2)

Figure 24-1

Figure 24-2

Illustration

15-1

Illustration

17-1

Piece # 2

Insulation

Piece # 1

Flue tab

over 1/4” x

1” tabs on

Carriage

(See

Illustration

15-1)

# 1

Piece # 1

Piece

# 2

Illustration

18-1

Piece # 5

Piece # 4

Piece # 3

Piece # 2

Insulation

Piece # 1

Lang AGCAD3 Installation guide

Lang AGCAD3 Installation guide

Lang AGCAD3 Installation guide

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