Ford 1997 Ranger Maintenance Guide

Type
Maintenance Guide
1
General Information
*
[BK00050(R)08/95]
thirty-two pica chart:0060629-D
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
2
Table of Contents
Maintenance Schedule and Record ............ 3
General Maintenance Information ............ 3
Maintenance: An investment ................... 3
No Cost PCV Valve Replacement .......... 4
Wheel Lug Nuts ......................................... 4
What Maintenance Schedule Do
You Follow? ..................................................... 6
Normal Schedule ............................................ 7
Severe Duty Schedule ................................. 26
Owner Maintenance Checks ...................... 54
*
[BK00110(R)01/96]
ten pica chart:0060691-B
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
3
Maintenance Schedule and
Record
*
[BK00125(R)05/93]
quarter page art:0060553-B
*
[BK00200(R)01/95] General Maintenance Information
*
[BK00300(R)01/95]
The required Scheduled Maintenance Services
listed in this booklet are considered essential to
the proper operation, safety and performance of
your Ford Motor Company vehicle. We
recommend that you also perform the Owner
Maintenance Checks listed. These services are
matters of day-to-day care that are also
important to the proper operation of your
vehicle. The recommended lubricants, fluids and
service parts conforming to Ford Specifications
are available from your dealer.
*
[BK00350(R)02/96]
This booklet gives you a place to record the
services that are performed on your vehicle so
that you can keep a record of when parts should
be checked or replaced. Give your Maintenance
Schedule booklet to the dealer service manager.
*
[BK00400(R)01/95]
Maintenance: An investment
*
[BK00500(R)01/95]
An investment which will pay dividends in the
form of improved reliability, durability, and
resale value.
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
4
*
[BK01300(R)01/95]
To assure the durability of your vehicle and its
emission control systems, it is necessary that
scheduled maintenance be performed at the
designated intervals.
*
[BK01400(R)01/96]
Ford strongly recommends the use of genuine
Ford replacement parts. If other than Ford or
Motorcraft parts or Ford authorized
remanufactured parts are used for maintenance
replacements or for the service of components
affecting emission control, such non-Ford parts
should be equivalent to genuine Ford Motor
Company parts in performance and durability. It
is the owner’s responsibility to determine the
equivalency of such parts. Please consult your
warranty booklet for complete warranty
information.
*
[BK01410(R)05/95]
No Cost PCV Valve Replacement
*
[BK01415(R)05/95]
THE PCV VALVE IS A CRITICAL EMISSION
COMPONENT. YOUR DEALER WILL
REPLACE THE VALVE AT NO COST AT
60,000 MILES/96,000 KILOMETERS (EXCEPT
CANADA AND CALIFORNIA VEHICLES).
*
[BK01435(R)06/94]
Wheel Lug Nuts
*
[BK01455(R)06/95]
Wheel lug nuts must be retightened to proper
torque specifications at 500 miles/800 km of
new vehicle operation. Proper torque
specifications are provided in your Owner
Guide. Also retighten to proper torque
specification at 500 miles/800 km after (1) any
wheel change or (2) any other time the wheel
lug nuts have been loosened.
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
5
*
[BK01462(R)01/95]
PRE-DELIVERY CHECK
*
[BK01464(R)01/95]
Pre-Delivery Service Inspection Completed
*
[BK01466(R)08/93]
four pica chart:0060627-A
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
6
What Maintenance
Schedule Do You Follow?
*
[BK01701(R)02/95]
Normal
Schedule
*
[BK01801(R)01/95]
Follow the Normal Schedule for most normal
everyday driving conditions.
*
[BK01901(R)01/95]
Severe Duty
Schedule
*
[BK02001(R)01/95]
Follow the Severe Duty Schedule if your driving
habits FREQUENTLY include one or more of the
following conditions:
*
[BK02101(R)05/93]
Towing a trailer or carrying a heavy load.
*
[BK02201(R)04/96]
Operating in severe dust conditions.
*
[BK02301(R)05/96]
Extensive idling, such as police, taxi or
door-to-door delivery service.
*
[BK02501(R)05/93]
Off-Road operation
*
[BK02600(R)05/96]
Short trips of less than 10 miles (16 km)
when outside temperatures remain below 0˚F
(-18˚C).
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
Normal Schedule 7
Normal Schedule
*
[BK29000(R)09/95]
NOTE: Items for Emission Control Service are shown
in this type and style.
*
[BK29100(R)07/95]
For items marked with number in parentheses
such as (1), see footnote at end of this section.
[BK29101(ALL)12/96]
Rear axles filled with non-synthetic rear axle
lubricant must be changed every 100,000 miles
(160,000 km), otherwise, the lubricant is not to
be checked or changed unless a leak is
suspected, service required or the axle assembly
submerged in water.
*
[BK29350(R)06/95]
Regular
Maintenance
Intervals
for the Normal
Schedule
*
[BK29400(R)01/95]
5,000 MILES (8,000 Kilometers)
*
[BK29500(R)11/95]
Change engine oil and replace oil filter.
*
[BK29700(R)09/95]
Rotate tires and adjust air pressure. (1)
[BK29900(R)09/95]
Check clutch reservoir fluid level.
*
[BK30000(R)09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK30150(R)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
8 Normal Schedule
[BK30175(R)06/95]
Lubricate rear driveshaft double cardan joint
centering ball (SWB 4x4).
*
[BK30200(R)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK30225(R)09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK30250(R)08/93]
four pica chart:0060627-A
*
[BK30300(R)01/95]
10,000 MILES (16,000 Kilometers)
*
[BK30400(R)11/95]
Change engine oil and replace oil filter.
*
[BK30475(R)08/93]
four pica chart:0060627-A
*
[BK31100(R)01/95]
15,000 MILES (24,000 Kilometers)
*
[BK31200(R)11/95]
Change engine oil and replace oil filter.
*
[BK31300(R)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
*
[BK31400(R)09/95]
Rotate tires and adjust air pressure. (1)
[BK31700(R)09/95]
Check clutch reservoir fluid level.
*
[BK31800(R)06/95]
Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4).
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
Normal Schedule 9
*
[BK31900(R)09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK32000(R)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
[BK32100(R)06/95]
Lubricate rear driveshaft double cardan joint
centering ball (SWB 4x4).
*
[BK32200(R)04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK32300(R)04/94]
Inspect drum brake systems, hoses and lines.
*
[BK32400(R)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK32450(R)09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK32675(R)04/93]
four pica chart:0060627-A
*
[BK32700(R)01/95]
20,000 MILES (32,000 Kilometers)
*
[BK32800(R)11/95]
Change engine oil and replace oil filter.
*
[BK33050(R)04/93]
four pica chart:0060627-A
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
10 Normal Schedule
*
[BK33500(R)01/95]
25,000 MILES (40,000 Kilometers)
*
[BK33600(R)11/95]
Change engine oil and replace oil filter.
*
[BK33700(R)09/95]
Rotate tires and adjust air pressure. (1)
[BK33900(R)09/95]
Check clutch reservoir fluid level.
*
[BK34000(R)09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK34150(R)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
[BK34175(R)06/95]
Lubricate rear driveshaft double cardan joint
centering ball (SWB 4x4).
*
[BK34200(R)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK34225(R)09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK34250(R)04/93]
four pica chart:0060627-A
*
[BK34300(R)01/95]
30,000 MILES (48,000 Kilometers)
*
[BK34400(R)11/95]
Change engine oil and replace oil filter.
*
[BK34650(R)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
[BK34700(R)06/95]
Replace air cleaner filter. (3)
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
Normal Schedule 11
*
[BK34800(R)08/95]
Replace fuel filter (Recommended but not required
for California vehicles).
*
[BK35400(R)06/95]
Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4).
*
[BK35800(R)04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK35900(R)04/94]
Inspect drum brake systems, hoses and lines.
*
[BK36000(R)05/94]
Inspect and lubricate front wheel bearings.
*
[BK36500(R)08/95]
Inspect parking brake system for damage and
operation.
*
[BK36800(R)06/95]
Lubricate front axle R.H. axle shaft slip yoke
(4x4).
*
[BK36900(R)06/95]
Inspect and lubricate spindle needle bearings
(4x4).
*
[BK36950(R)05/96]
Change transfer case oil (4x4).
*
[BK37000(R)06/95]
Inspect and lubricate hub locks (4x4).
*
[BK37275(R)04/93]
four pica chart:0060627-A
*
[BK37300(R)01/95]
35,000 MILES (56,000 Kilometers)
*
[BK37400(R)11/95]
Change engine oil and replace oil filter.
*
[BK37550(R)09/95]
Rotate tires and adjust air pressure. (1)
[BK37700(R)09/95]
Check clutch reservoir fluid level.
*
[BK37800(R)09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK37950(R)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
12 Normal Schedule
[BK37975(R)06/95]
Lubricate rear driveshaft double cardan joint
centering ball (SWB 4x4).
*
[BK38000(R)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK38025(R)09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK38050(R)04/93]
four pica chart:0060627-A
*
[BK38100(R)01/95]
40,000 MILES (64,000 Kilometers)
*
[BK38200(R)11/95]
Change engine oil and replace oil filter.
*
[BK38300(R)04/93]
four pica chart:0060627-A
*
[BK38900(R)01/95]
45,000 MILES (72,000 Kilometers)
*
[BK39000(R)11/95]
Change engine oil and replace oil filter.
*
[BK39100(R)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
*
[BK39200(R)09/95]
Rotate tires and adjust air pressure. (1)
[BK39500(R)09/95]
Check clutch reservoir fluid level.
*
[BK39600(R)06/95]
Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4).
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
Normal Schedule 13
*
[BK39700(R)09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK39825(R)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
[BK39875(R)06/95]
Lubricate rear driveshaft double cardan joint
centering ball (SWB 4x4).
*
[BK40000(R)04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK40100(R)04/94]
Inspect drum brake systems, hoses and lines.
*
[BK40200(R)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK40250(R)09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK40450(R)04/93]
four pica chart:0060627-A
*
[BK40500(R)01/95]
50,000 MILES (80,000 Kilometers)
*
[BK40600(R)11/95]
Change engine oil and replace oil filter.
*
[BK40700(R)01/95]
Change engine coolant initially at 50,000 miles
(80,000 km) or 48 months. Thereafter, change
engine coolant every 30,000 miles (48,000 km) or
36 months.
*
[BK40900(R)04/93]
four pica chart:0060627-A
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
14 Normal Schedule
*
[BK41300(R)01/95]
55,000 MILES (88,000 Kilometers)
*
[BK41400(R)11/95]
Change engine oil and replace oil filter.
*
[BK41500(R)09/95]
Rotate tires and adjust air pressure. (1)
[BK41600(R)09/95]
Check clutch reservoir fluid level.
*
[BK41800(R)09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK41950(R)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
[BK41975(R)06/95]
Lubricate rear driveshaft double cardan joint
centering ball (SWB 4x4).
*
[BK42000(R)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK42025(R)09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK42050(R)04/93]
four pica chart:0060627-A
*
[BK42100(R)06/95]
60,000 MILES (96,000 Kilometers)
*
[BK42200(R)11/95]
Change engine oil and replace oil filter.
*
[BK42250(R)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
*
[BK42300(R)03/96]
Inspect accessory drive belt(s).
[BK42500(R)06/95]
Replace air cleaner filter. (3)
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
Normal Schedule 15
*
[BK42700(R)05/96]
Replace PCV valve. (2)
*
[BK42750(R)08/95]
Replace fuel filter (Recommended but not required
for California vehicles).
*
[BK43600(R)06/95]
Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4).
*
[BK44000(R)04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK44100(R)04/94]
Inspect drum brake systems, hoses and lines.
*
[BK44200(R)05/94]
Inspect and lubricate front wheel bearings.
*
[BK44700(R)08/95]
Inspect parking brake system for damage and
operation.
*
[BK44950(R)06/95]
Lubricate front axle R.H. axle shaft slip yoke
(4x4).
*
[BK45000(R)06/95]
Inspect and lubricate spindle needle bearings
(4x4).
*
[BK45100(R)06/95]
Inspect and lubricate hub locks (4x4).
*
[BK45200(R)05/96]
Change transfer case oil (4x4).
*
[BK45300(R)08/95]
Change manual transmission oil.
*
[BK45450(R)04/93]
four pica chart:0060627-A
*
[BK45500(R)01/95]
65,000 MILES (104,000 Kilometers)
*
[BK45600(R)11/95]
Change engine oil and replace oil filter.
*
[BK45625(R)09/95]
Rotate tires and adjust air pressure. (1)
[BK45628(R)09/95]
Check clutch reservoir fluid level.
*
[BK45632(R)09/95]
Inspect and lubricate automatic transmission
shift linkage.
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
16 Normal Schedule
*
[BK45635(R)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
[BK45645(R)06/95]
Lubricate rear driveshaft double cardan joint
centering ball (SWB 4x4).
*
[BK45655(R)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK45660(R)09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK45690(R)07/93]
four pica chart:0060627-A
*
[BK45700(R)01/95]
70,000 MILES (112,000 Kilometers)
*
[BK45800(R)11/95]
Change engine oil and replace oil filter.
*
[BK45850(R)04/93]
four pica chart:0060627-A
*
[BK45900(R)01/95]
75,000 MILES (120,000 Kilometers)
*
[BK46000(R)11/95]
Change engine oil and replace oil filter.
*
[BK46005(R)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
*
[BK46007(R)09/95]
Rotate tires and adjust air pressure. (1)
[BK46008(R)09/95]
Check clutch reservoir fluid level.
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
Normal Schedule 17
*
[BK46012(R)06/95]
Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4).
*
[BK46013(R)09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK46015(R)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
[BK46020(R)06/95]
Lubricate rear driveshaft double cardan joint
centering ball (SWB 4x4).
*
[BK46030(R)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
*
[BK46035(R)09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK46040(R)04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK46055(R)04/94]
Inspect drum brake systems, hoses and lines.
*
[BK46097(R)04/93]
four pica chart:0060627-A
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
18 Normal Schedule
*
[BK46100(R)01/95]
80,000 MILES (128,000 Kilometers)
*
[BK46200(R)11/95]
Change engine oil and replace oil filter.
*
[BK46225(R)03/95]
Change engine coolant every 30,000 miles
(48,000 km) or 36 months.
*
[BK46280(R)04/93]
four pica chart:0060627-A
*
[BK46300(R)01/95]
85,000 MILES (136,000 Kilometers)
*
[BK46400(R)11/95]
Change engine oil and replace oil filter.
*
[BK46405(R)09/95]
Rotate tires and adjust air pressure. (1)
[BK46407(R)09/95]
Check clutch reservoir fluid level.
*
[BK46409(R)09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK46410(R)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
[BK46420(R)06/95]
Lubricate rear driveshaft double cardan joint
centering ball (SWB 4x4).
*
[BK46430(R)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
Normal Schedule 19
*
[BK46435(R)09/95]
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
*
[BK46475(R)04/93]
four pica chart:0060627-A
*
[BK46500(R)01/95]
90,000 MILES (144,000 Kilometers)
*
[BK46600(R)11/95]
Change engine oil and replace oil filter.
*
[BK46850(R)07/95]
Inspect engine cooling system, hoses, and clamps;
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
[BK46900(R)06/95]
Replace air cleaner filter. (3)
*
[BK47015(R)03/96]
Inspect accessory drive belt(s).
*
[BK47017(R)08/95]
Replace fuel filter (Recommended but not required
for California vehicles).
*
[BK47025(R)06/95]
Lubricate transfer case shift lever pivot bolt
and control rod connecting pins (4x4).
*
[BK47035(R)04/94]
Inspect disc brake system, lubricate caliper
slide rails.
*
[BK47040(R)04/94]
Inspect drum brake systems, hoses and lines.
*
[BK47045(R)05/94]
Inspect and lubricate front wheel bearings.
*
[BK47047(R)05/96]
Change transfer case oil (4x4).
*
[BK47049(R)08/95]
Inspect parking brake system for damage and
operation.
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
20 Normal Schedule
*
[BK47058(R)06/95]
Lubricate front axle R.H. axle shaft slip yoke
(4x4).
*
[BK47060(R)06/95]
Inspect and lubricate spindle needle bearings
(4x4).
*
[BK47085(R)06/95]
Inspect and lubricate hub locks (4x4).
*
[BK47090(R)04/93]
four pica chart:0060627-A
*
[BK47100(R)01/95]
95,000 MILES (152,000 Kilometers)
*
[BK47200(R)11/95]
Change engine oil and replace oil filter.
*
[BK47210(R)09/95]
Rotate tires and adjust air pressure. (1)
[BK47214(R)09/95]
Check clutch reservoir fluid level.
*
[BK47218(R)09/95]
Inspect and lubricate automatic transmission
shift linkage.
*
[BK47220(R)06/95]
Lubricate steering linkage suspension,
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
[BK47230(R)06/95]
Lubricate rear driveshaft double cardan joint
centering ball (SWB 4x4).
*
[BK47240(R)06/95]
Inspect exhaust system for leaks, damage or
loose parts. Remove any foreign material
trapped by exhaust system shielding.
File:18unbkr.ex
Update:Fri Dec 20 07:56:13 1996
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Ford 1997 Ranger Maintenance Guide

Type
Maintenance Guide

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