Hifonics MULE PRO FXR Owner's manual

Page 1 of 29

Assembly Instructions

Model:

MULE PRO FXR

Description:

Bluetooth Audio System

Part Number:

99994 - 0966

Assembly Time:

90 Minutes

Before you begin, read through this entire instruction packet and confirm that all parts are present

and that you have all the tools you will need.

Please note that Kawasaki cannot assume any responsibility for damage resulting from incorrect

installation.

Kawasaki recommends that all genuine accessories should be installed by an authorized

Kawasaki dealer.

The following symbols indicate the information for proper installation and operation in this instruction

NOTE: Note indicates information that may help or guide you in the separation or

service of the vehicle.

 Indicates a procedural step or work to be done.

o Indicates a procedural sub-step or how to do the work of the procedural step it follows. It also

precedes the text of a NOTE.

Installation Video

When you are reading this manual electronically,

click on the picture to the right or type the web

address below to watch the “How to” installation

video.

YouTube URL

https://youtu.be/JfBsuv-fc2Y

Page 2 of 29

Parts List

No

Component Name

Qty

Remark

1

GMR-3K Radio Assembly

1

2

Lower Speaker Pod Assembly Left

1

3

Lower Speaker Pod Assembly Right

1

4

Upper Speaker Pod Assembly Left

1

5

Upper Speaker Pod Assembly Right

1

6

Power Harness Item

1

7

Lower Speaker Harness Item

1

8

Upper Speaker Harness Item

1

9

Antenna

1

10

Accessory Input (3.5mm / USB)

1

11

Zip Ties

11

12

Push Pins

6

13

Mounting screws

4

14

Rubber Bushing Sets

8

1

2

3

4

5

7

13

9

6

8

12

11

14

10

Page 3 of 29

Tools Required

Safety Glasses

Phillips Head Screwdriver (#2) Hand Tool

T-20 Torx Hand Tool

Panel Pullers / Bojo Tool

Drill

Hole Saw 1.5 inches

Hole Saw 1 inch

Uni-Bit

2 Drill bit 3/8 inch & 3/32 inch

Marker / Pencil / Scribe

Straight Edge / Ruler

Flexible Tape Measure

Wire Cutters

Work Light

Lightweight Painter’s Tape (2 Inch & .5 Inch)

Page 4 of 29

Assembly Instructions



 Park the vehicle on level ground, set the

parking brake and turn off the ignition switch.

 Always wear safety glasses when working on

your vehicle.

 When working on your vehicle always

remove the negative side of the battery.

Reconnecting the battery will be the last step.

 You will need a flat work space.

NOTE

o Everywhere you remove a screw, push-

pin/push-rivet or harness; you should mark it

with a small piece of lightweight tape. This

assures that you replace each piece of your

vehicle and the new equipment in the proper

position.

Page 5 of 29

Assembly Instructions

Remove the dash

 Remove 5 push rivets; 3 from the top of the

dash and 2 from the front of the dash.

DASH PANEL

Page 6 of 29

Assembly Instructions

 Remove hand grip for the shifter and set it

aside. It will be replaced in the following steps

 Using both hands, gently pull the dash

forward.

Page 7 of 29

Assembly Instructions

 Before you unplug the items you should label

each for proper reconnection later.

 Label and disconnect the following:

 1 Dash LED panel

 2 sets of accessory wires on the back of

the dash panel

 4 light switches

 Ignition connection (Molex)

NOTE

o For the accessory wires there are two colors

of metal tabs: copper and silver on the back

of the housing shown (1). We use this code

to label the connectors:

W (white plastic) = C (copper) tab

B (black) = S (silver) tab

You will use this code on your tape to

reconnect the wires later.

o For the dash light switches (2) we use the

code G, R, W and B to remember which

colored connector goes into which socket.

G (green) R (red) W (white) B (black)

BACK OF DASH

1

2

Page 8 of 29

Assembly Instructions

● The ignition connector has a grey button that

must be depressed in order for the connector

to be released.

o Use the Bojo tool for this. Do not use

anything sharp or metal, doing so will risk

damage to the connector or the wires.

● This completes the dash removal. Set the full

dash on a flat working surface with a soft

cloth or towel to prevent scratching your

dash.

● Replace the hand grip for the shifter in order

to prevent accidental leaning into the dark

piece of metal.

● Push the grip on without remounting the

screw.

Page 9 of 29

Assembly Instructions

Mounting Accessory Input (10)

NOTE

o Before cutting any plastic components on

your machine, we recommend you use the

lightweight painter’s tape.

 Put a couple pieces of tape onto the left side

of the glove box. You will mark 2.75 inches

(40mm) down from the top and (70mm) 2.75

inches from the front edge.

● Using your 1 inch (25mm) hole saw, slowly a

hole that will allow the RCA cables and USB

cables to pass through into the glove box.

NOTE

o Do not allow the “X” you draw to be near the

bottom of the pocket, you do not want

incidental moisture to find an exit from this

point, only through the drain holes that are

already in place from the factory.

 Remove the tape on the back of

the pocket.



2.75 X 1.5 inches

70mm x 40mm

Page 10 of 29



 Pull the wires through the hole you drilled [10]

and through the plastic nut and rubber

washer for the USB accessory adapter

 Screw the plastic nut onto the body of the

accessories making sure the rubber washer

is flush against the back of the glove box



10

Page 11 of 29

Assembly Instructions

Preparing the dash pocket

● Working on a soft flat surface, place the dash

face down and cover the back of the dash

pocket with strips of 2 inch lightweight

painter’s tape.

NOTE

o Due to the shape of the dash, you may find it

more stable to work on the unit upside down.

 Using your straight edge, draw a line corner

to corner, creating an “X” in the center of your

dash pocket.

● Using your 1.5 inch hole saw, slowly drill a

1.5 inch hole that will allow the necessary

cables to pass through the rear of the dash

pocket.

NOTE

o Do not allow the “X” you draw to be near the

bottom of the pocket, you do not want

incidental moisture to find an exit from this

point, only through the drain holes that are

already in place from the factory.

 Remove the tape on the back of

the pocket.



Page 12 of 29

Installation Instructions

UPSIDE DOWN



● Take the speaker/source unit harness [6] and

gently pass the +12v (red/fused) lead, the

black (negative) lead and the 4 speaker

connectors through the back of the hole you

just drilled.

● Pull the white antenna [9] lead through this

hole at the same time.



UPSIDE DOWN

9

6

Page 13 of 29

Assembly Instructions



o With the dash panel oriented upside-right,

you can see that the speaker/source unit

harness [6] and antenna [9] create a very

clean routing with plenty of accommodations

for the additional connectors on the back of

the unit.

● Connect the speaker/source unit harness [6]

and antenna [9].

1

6

9

6

Page 14 of 29

Assembly Instructions



Mounting the Source Unit dash panel

● Holding the source unit panel [1] in place

use the scribe to make a small mark on

the dash through the upper right screw

hole of the source unit panel [1].

● Set the source unit panel [1] aside and

prepare to drill.

 Slowly drill your hole (3/32 [2mm]) where

you scribed the mark. After this first hole

is drilled, set the drill aside and hold the

source unit dash panel [1] back in place.

1

Page 15 of 29

Assembly Instructions



 Using a T-20 Torx hand tool, slowly start

turning the screw [13] through the upper right

hole and into the hole you drilled. Only

tighten enough to help you steady and level

the source unit dash panel [1] again.

o With the upper right Torx screw in place, level

the panel and use the scribe to mark the

other three holes. Then, remove the Torx

screw in the upper right, set the panel aside

again and prepare to drill the other three

holes for the source unit [1] dash panel.

 Once all four holes are drilled into the dash,

plug in the harness [6] and antenna [9] into

the source unit.

o With the harnesses [6] plugged in you can

now mount all four Torx [13] screws. The

dash panel [1] will be complete and ready for

re-installation after the speaker cables are

routed through the dash to the speaker

locations.



1

13

Page 16 of 29

Assembly Instructions

MOUNTING SPEAKERS & ROUTING

THE WIRES

The following steps should be performed in this

order to avoid tangling speaker wires and general

frustration.

 Using the Bojo tool, remove the cup holder

on the right side of the dash.

o In order to route the speaker wire harness [8]

for the overhead pods, you will need to mount

the [2] overhead speaker pods [4 & 5] first.



Page 17 of 29

Assembly Instructions

 Bring the overhead harness [8] down the right

side pillar toward the cup holder as shown.

 Detach the black connectors to separate the

weather pack waterproof connectors from the

overhead wire harness [8]. This will allow the

wires to be routed into the cavity of the upper

dash behind the cup holder.

 Putting your left hand into the cup holder,

feed the overhead harness end through the

body panel with your right hand and gently

pull the harness out the cup holder.

 Reattach the black connectors paying close

attention to the colors and male/female

connections

 Now pull the waterproof connectors and with

your left hand, toward the center of the dash.



8

Page 18 of 29

Assembly Instructions

 Reconnect the black male and female

connectors making sure to match the colors.

 Green – solid

 Green / black line

 Purple – solid

 Purple / black line

 Now pull the waterproof connectors with your

left hand, toward the center of the dash.

 You will eventually have 4 of these

connectors coming together at this position

for overhead and under dash speakers



Page 19 of 29

Assembly Instructions

Under dash speaker wire routing

 Take the loose speaker wire harness [7] with

the grey wire and feed it through the right

side of the dash.

o Using both arms, feel the wire come through

just above the wheel well. Leave the wire to

dangle.

 Take the other loose speaker wire harness

[7] with the grey wire and feed it through the

right side of the dash.

o Using your arms in reverse order, you can

feel the wire come through just above the

wheel well. Leave this wire to dangle.

o Repeat this process for the left speaker wire

 When complete, gather all four of the weather

pack waterproof connectors and wrap them

temporarily in the center of the dash.



UNDER DASH

7

Page 20 of 29

Assembly Instructions

NOTE

o Route all wires and harnesses behind the

shifting mechanism. Do not attach any zip

ties to this mechanism.



o All speaker wire harness color/channel is

industry standard:

 Green is left / overhead speaker

o Solid green = positive (+)

o Green / black line = negative (-)

 Purple is right / overhead speaker

o Solid purple = positive (+)

o Purple / black line = negative (-)

 White is left / dash speaker

o Solid white = positive (+)

o White / black line = negative (-)

 Grey is right / dash speaker

o Solid grey = positive (+)

o Grey / black line = negative (-)



Page is loading ...

Hifonics MULE PRO FXR Owner's manual

This manual is also suitable for

Hifonics MULE PRO FXR Owner's manual

Related papers

Other documents