Volvo 30752135 Installation Instructions Manual

Instruction No Version Part. No.

30752136 1.1 30752135

Subwoofer

Instruction No Version Part. No.

30752136 1.1 30752135

Subwoofer

Installation instructions, accessories

Volvo Car Corporation Gothenburg, Sweden

©

Volvo Car Corporation Subwoofer

-

30752136

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V1.1

Page 1 / 33

Equipment

A0000162 A0000161 A0801178

IMG-

216522

Installation instructions, accessories

Volvo Car Corporation Gothenburg, Sweden

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Volvo Car Corporation Subwoofer

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30752136

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V1.1

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IMG-

213320

Installation instructions, accessories

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Volvo Car Corporation Subwoofer

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V1.1

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INTRODUCTION

Read through all of the instructions before starting installation.

Notifications and warning texts are for your safety and to

minimise the risk of something breaking during installation.

Ensure that all tools stated in the instructions are available

before starting installation.

Certain steps in the instructions are only presented in the form

of images. Explanatory text is also given for more complicated

steps.

In the event of any problems with the instructions or the

accessory, contact your local Volvo dealer.

Note!

Explanation of kit illustration

A Always required

B Required for cars without RTI and

EU cars with RTI and Vehicle Identification Number: S40 CH

80923-,

V50 CH 78749

-

C Required for

all cars with RTI and Vehicle Identification Number: S40 CH

-

80922, V50 CH

-78748

US cars with RTI and Vehicle Identification Number: S40 CH

80923-,

V50 CH 78749

-

D and E always required in S40

F required in S40 with low cargo compartment floor

G always required in V50

H required in V50 with low cargo compartment floor

Note!

This accessory is connected to the car's electrical system. It

requires software unique to the car.

Steps 1–27 apply to the S40

Installation instructions, accessories

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1

J8504553

Steps 1–27 apply to the S40

Turn the ignition switch to position 0.

Remove the cargo compartment carpet.

2

J8504552

Applies to cars with a high cargo compartment floor

Remove the upper floor supports on the right and left-hand

sides. The left-hand floor support shall not be used again.

Installation instructions, accessories

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3

J8504554

Removing the sill trim panel from the boot lid:

Unscrew the two external clips at the front edge/bottom edge of

the sill trim panel on the boot lid.

Pry up one of the corners of the sill trim panel using a

weatherstrip tool so that the two clips at that end release.

Pull up the sill trim panel at the other end so that the remaining

two clips release. Remove the sill trim panel.

Remove the rubber strip from the boot lid opening where it

covers the side panels on the left and right-hand sides.

4

J8504621

Fold forward the seat cushions and backrests on both sides of

the rear seat.

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5

J8504626

Removing the side cushion:

Grasp the upper edge of the left-

hand side cushion. Pull the side

cushion forward so that the clip on the rear side releases.

Slide the side cushion upwards.

Remove the right

-hand side cushion in the same way.

6A

J8505017

6B

J8504629

Illustrations A and B

Removing the side panels:

Remove the five clips (1, illustrations A and B) holding the left-

hand side panel in the bodywork.

Unhook the front edge of the parcel shelf panel at the mounting

(2, illustration A). Pull the side panel away from the parcel shelf

panel and the panel on the C

-post.

Unhook the side panel from the mounting (3, illustration B) on the

underneath of the parcel shelf.

Unhook the side panel from the load securing eyelet (4,

illustration A). Remove the side panel.

Remove the right

-hand side panel in the same way.

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7

J8504616

Remove the lower floor supports on the right and left-hand sides

by unscrewing the three clips in the bottom of the compartments,

and then lifting them out. The left

-hand floor support shall not be

used again.

8

J8504717

Remove the screw in the bracket for the rear seat backrest.

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9

J3905342

Take the subwoofer from the kit and turn it so that the front of

the speaker faces up.

Take three screws from the same kit and install the bracket for

the S40 on the subwoofer as illustrated. (Foam padding and V50

bracket not used.)

10

J3905072

Take two screws from the kit. Install the front bracket on the

subwoofer.

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11

J3904728

Position the subwoofer in the left-hand side of the cargo

compartment.

Take the M8x24 screw (1) and washer from the kit. Install the

screw and washer in the left-hand bracket.

Take the screw (2) from the bracket for the backrests. Install the

screw in the right-hand bracket for the subwoofer.

Tighten the M10 screw. Tighten to 50 Nm (37 lbf.ft.).

Tighten the M8 screw. Tighten to 24 Nm (18 lbf.ft.).

12

Connecting fibre optic cables

Note!

Cars without RTI

see steps 13-14

US cars with RTI

see steps 15-17

EU cars with RTI

and CH

-80922, see steps 15-17

and CH 80923

-, see steps 18-19

Installation instructions, accessories

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13A

J3904733

13B

J3904734

Steps 13–14 apply to cars without RTI

Illustration A

Disconnect the fibre optic cable (1) from the underside of the

amplifier.

Illustration B

Take the T

-fibre optic cable (B in the kit illustration) from the kit.

Connect the long end (1) to the subwoofer.

Connect the connector (2), which was disconnected from the

amplifier, to the female terminal (3) on the T

-fibre optic cable.

Connect the remaining connector (4) on the T-fibre optic cable to

the amplifier.

14

J3904735

Secure the cable splice terminals to the fibre optic cables (1)

using the clip (2) for the panel edge.

Note!

Do not bend the fibre optic cable too tightly.

Check the bend radius of the fibre optic cables. If the bend

radius is less than 25 mm (1"), remove the tape from the thick

cable harness and increase the radius.

Continue to step 20.

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15

J3904731

Steps 15-17 apply to US cars with RTI, and EU cars with

RTI and CH

-80922

Disconnect the fibre optic cables (1) from the GPS antenna and

the underside of the amplifier.

Separate the connectors at the join of the fibre optic cables (2).

Place the T

-fibre optic cable, which is completely disconnected,

to one side (there is a new fibre optic cable in the kit).

16

J3904732

Take the adapter fibre optic cable (C in the kit illustration) from

the kit. Connect the long end (1) to the subwoofer.

Connect the male connectors (2) of the adapter fibre optic cable

to the amplifier and GPS antenna.

Note!

The end equipped with the label must be connected to the GPS

antenna.

Connect the female connector (3) of the adapter fibre optic cable

to the connector (4) on the fibre optic cable that was

disconnected from the removed T-fibre optic cable.

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17

J3904729

Take a double tie strap from the kit. Secure the cable splice

terminals for the fibre optic cable harness at the existing cable

harness.

Note!

Do not bend the fibre optic cable too tightly.

Check the bend radius of the fibre optic cables. If the bend

radius is less than 25 mm (1"), remove the tape from the thick

cable harness and increase the radius.

Continue to step 20.

18

J3905329

Steps 18-19 apply to EU cars with RTI and CH 80923-

Disconnect the fibre optic cable (1) from the underside of the

amplifier.

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19

J3905330

Take the T

-fibre optic cable (B in the kit illustration) from the kit.

Connect the long end (1) to the subwoofer.

Connect the female connector of the adapter fibre optic cable to

the connector on the fibre optic cable that was disconnected

from the amplifier.

Connect the male connector (3) of the adapter fibre optic cable

to the amplifier.

Secure the cable splice terminals to the fibre optic cables using

the clip (2) for the panel edge.

Note!

Do not bend the fibre optic cable too tightly.

Check the bend radius of the fibre optic cables. If the bend

radius is less than 25 mm (1"), remove the tape from the thick

cable harness and increase the radius.

20A

IMG-

217260

Connecting the power supply cable

Illustration A

Take the T

-cable for power supply (A in the kit illustration).

Connectors:

to the subwoofer (1)

to the pre-routed single pole connector (2)

to the connector detached from the amplifier (3)

to the amplifier (4)

Illustration B

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20B

IMG-

216822

Note!

The previously installed fibre optic cable is not illustrated.

Plug connector (1) into the rear end face of the subwoofer.

Plug the connector (2) into the pre-routed black connector (5)

which is taped on the cable harness at the rear edge of the left-

hand rear wheel arch.

Detach the existing connector in the amplifier and plug it into

connector (3) in the T-cable.

Plug the remaining connector (4) in the T

-

cable to the amplifier.

Clamp the relay (6) and all loose connectors in at the car's

existing cable harness to prevent rattling.

21

J3904737

Using butyl tape, tape the cables for the subwoofer to the floor

and straight back approximately 200 mm (7 7/8"). The cables

must be positioned in the cut

-out on the underside of the floor

support when this is installed.

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22A

J8504768

22B

J8504716

Illustration A

Take the left

-hand small floor support from the kit and fit it in the

rear left-hand corner of the cargo compartment.

Illustration B

Ensure that the cables (1) for the subwoofer are positioned in

the cut-out (2) on the underside of the floor support so that they

are not trapped against the lower floor in the cargo compartment.

23

J8504719

Press the floor support into place using the existing clip.

Transfer the towing eyelet to the new floor support.

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24

J8504720

Reinstall the existing right

-hand lower floor support using the

existing clips.

Reinstall the side panels using the existing clips.

Reinstall the rubber strip on the sides in the boot lid opening.

25

J8903966

Applies to cars with grocery bag holder on the cargo

compartment floor

Prepare the upper floor support (E and F in the kit illustration):

Press in an adapter on the left and right-hand upper floor

supports according to the existing marking as illustrated.

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26

J8504722

Reinstall the sill trim panel in the boot lid opening using the

existing clips.

Take the left

-hand upper floor support (E in the kit illustration)

from the kit. Install the floor support.

(If there is an adapter for grocery bag holder, then its clips

should be in the opening of the sill trim panel.)

27

J8504721

Applies to cars with a low cargo compartment floor

Take the right

-hand upper floor support (F in the kit illustration)

from the kit. Install the floor support.

(If there is an adapter for grocery bag holder, then its clips

should be in the opening of the sill trim panel.)

Reinstall the side cushions

Take the new, wider cargo compartment carpet from the kit.

Install the carpet.

Applies to cars with a high cargo compartment floor

Reinstall the right

-hand upper floor support.

(If there is an adapter for grocery bag holder, then its clips

should be in the opening of the sill trim panel.)

Reinstall the side cushions.

Reinstall the cargo compartment carpet.

(If it is a cargo compartment carpet with grocery bag holder then

its two knobs should be in the corresponding holes in the

adapter.)

Applies to all models

Fold the backrests and the seat cushions back into place.

Program the function.

Steps 28–57 apply to the V50

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28

J8504575

Steps 28–57 apply to the V50

Turn the ignition switch to position 0.

Remove the cargo compartment carpet.

29

J8504577

Removing the sill trim panel from the tailgate:

Pry off the four external clips at the front edge/bottom edge of

the sill trim panel on the tailgate.

Pry up one of the corners of the sill trim panel using a

weatherstrip tool so that the two clips at that end release.

Pull up the sill trim panel so the remaining six clips release.

Remove the panel.

Remove the rubber strip from the tailgate opening where it

covers the side panels on the left and right-hand sides.

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30

J8504621

Fold forward the seat cushions and backrests on both sides of

the rear seat.

31

J8504715

Removing the side cushion:

Grasp the upper edge of the left-hand side cushion (A). Pull the

side cushion forward so that the clip on the reverse releases.

Slide the side cushion upwards.

Remove the right

-hand side cushion in the same way.

Removing the panels:

Remove the screw at the rear edge of the panel (B) at the

front/top of the left-

hand side panel.

Pull the panel upwards so that the four clips on the inside

release.

Remove the panel by the right

-hand side panel in the same way.

Installation instructions, accessories

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Volvo Car Corporation Subwoofer

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Volvo 30752135 Installation Instructions Manual

Volvo 30752135 Installation Instructions Manual

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