Kistler 5867B1001 Owner's manual

Type
Owner's manual
Instruction
Manual
maXYmos BL
Type 5867B…
ä
valid from
Firmware Version 2.3
5867B_002-626e-04.16
Foreword
5867B_002-626e-04.16 Page 1
Foreword
Thank you for choosing a Kistler quality product, Please read this instruction manual
through carefully to ensure you are in a position to get the most from its wealth of features.
To the extent permitted by law, Kistler does not accept any liability if this manual is not
followed or products other than those listed under accessories used.
The information in this manual is subject to change at any time without prior notice. Kistler
reserves the right to change or improve the product in the interest of technical progress,
without being obliged to inform any person or organization of such changes.
©2011 … 2016 Kistler Group. All rights reserved.
Kistler Group
Eulachstrasse 22
8408 Winterthur
Switzerland
Tel +41 52 224 11 11
Fax +41 52 224 14 14
www.kistler.com
maXYmos BL, Type 5867B
Page 2 5867B_002-626e-04.16
Contents
1.Important Notes ........................................................................................................ 7
1.1For Your Safety ................................................................................................ 7
1.2Unpacking ....................................................................................................... 7
1.3Transportation and Storage ............................................................................. 7
1.4Supply ............................................................................................................. 7
1.5Electromagnetic Compatibility (EMC) .............................................................. 8
1.6Disposal ........................................................................................................... 8
2.Brief Description ........................................................................................................ 9
3.Configuration of the Monitor .................................................................................. 11
3.1Interfaces and Signal Paths ............................................................................ 11
3.2Data and Access Paths ................................................................................... 12
3.3Parameter Structure – Parameters and their Storage Locations ...................... 13
3.4Menu Structure – The Three Main Levels ...................................................... 13
3.4.1PROCESS Menus – Information Pages for Process Status ............... 14
3.4.1.1Main Page of the PROCESS Menu Level ........................................ 14
3.4.1.2Scrolling through the Process Information Pages ............................ 15
3.4.1.3PROCESS Information – Warnings and Alarms ............................... 16
3.4.1.4PROCESS Information - Checking Piece Counter ........................... 17
3.4.1.5Switching PROCESS MP Manually ................................................. 17
3.4.2SERVICE Menus – Tools for Commissioning and Tests ................... 18
3.4.3Setup Menus – Structure of the Parameter Configuration Paths ..... 20
4.SETUP – Configuring Monitor Parameters ............................................................... 21
4.1Navigating through a Group of Menus .......................................................... 21
4.2Accessing Setup Level .................................................................................... 22
4.3Global Setup – Global Configuration of Parameters ....................................... 23
4.3.1Choosing Language ....................................................................... 23
4.3.2Specifying (Checking and Unchecking) Access Protection .............. 24
4.3.2.1Access Rights of the User Groups ................................................... 26
4.3.3Setting Date and Time .................................................................... 27
4.3.4Configuring Measuring Channels ................................................... 28
4.3.4.1Choosing between GLOBAL or MP-specific Configuration ............. 28
4.3.4.2Configuring Channel X GLOBALLY ................................................ 29
4.3.4.3Principle of 2-point Scaling for Example of Potentiometer .............. 30
4.3.4.4Configuring Channel Y GLOBALLY (strain gage version) ............... 31
4.3.4.5Configuring Channel Y GLOBALLY (piezoelectric version) ............. 32
4.3.5Configuring Cycle Control .............................................................. 33
4.3.5.1What is a Cycle? ............................................................................ 33
4.3.5.2Choosing GLOBAL or MP-specific Cycle Control ............................ 34
4.3.5.3Configuring Cycle Control GLOBALLY – Access und Menus .......... 35
4.3.5.4Cycle Control – Parameters in Detail .............................................. 36
4.3.5.4.1Specifying Measuring Functions – The Differences ......................... 36
4.3.5.4.2Specifying Delta-X .......................................................................... 37
4.3.5.4.3Specifying START Condition and STOP Condition .......................... 37
4.3.5.4.4Controlling START and STOP with External Signal ......................... 37
4.3.5.4.5Examples of START-STOP Combinations ....................................... 40
4.3.5.4.6START-STOP for Y(t) Function of the Piezoelectric Version ............ 41
4.3.5.4.7Specifying Turning Point - Dividing Measurement Curve into
POSITIVE and NEGATIVE Parts ............................................................................ 43
Contents
5867B_002-626e-04.16 Page 3
4.3.5.4.8Cutting Measuring Curve Off (Truncating) .................................... 44
4.3.6Specifying Process View .................................................................. 45
4.3.6.1Parameter "Capture Only the First NOK EO for Bar Graph" ........... 46
4.3.7Setting up Data Export – from the maXYmos .................................. 47
4.3.8Specifying Hysteresis for Switch Signals and Trigger-Y .................... 48
4.3.9Configuring Digital IOs ................................................................... 49
4.3.10Configuring Fieldbus ....................................................................... 50
4.3.11Configuring Warnings and Alarms .................................................. 51
4.3.12Display Audio Setup ........................................................................ 52
4.3.13Naming ........................................................................................... 53
4.3.14Network Setup ................................................................................ 53
4.4Measuring Program-specific Setup ................................................................. 54
4.4.1Accessing MP-specific Setup ........................................................... 54
4.4.2Editing Evaluation Objects – EO Editor ............................................ 55
4.4.2.1Function of Tool Buttons in EO Editor ............................................. 55
4.4.3Setting up Evaluation Objects [EOs] ................................................ 56
4.4.4Specifying Reference Point for the EOs ........................................... 57
4.4.4.1Static EO Reference Point "ABSOLUTE" ......................................... 57
4.4.4.2Dynamic Reference Point "TRIGGER-Y" ......................................... 58
4.4.4.2.1Editing TRIGGER-Y Threshold ........................................................ 58
4.4.4.3Dynamic Reference Point "BLOCK" ............................................... 59
4.4.4.3.1Editing Reference BLOCK ............................................................... 59
4.4.4.3.2Optimizing BLOCK to Improve Reproducibility .............................. 60
4.4.4.3.3Elimination of Dispersion Caused by Block Force ............................ 60
4.4.4.3.4Practical Example for Reference BLOCK ......................................... 61
4.4.4.4What is the Purpose of Dynamic Reference Points? ........................ 62
4.4.4.5Finding Suitable Reference Point ..................................................... 63
4.4.4.6No Curve in EO Editor ..................................................................... 63
4.4.5Testing Newly Set Up Evaluation Objects ........................................ 64
4.4.6Types of Evaluation Object ............................................................. 64
4.4.6.1Evaluation Object [EO] UNI-BOX .................................................. 64
4.4.6.1.1Evaluation Criterion ........................................................................ 64
4.4.6.1.2Positioning UNI-BOX over Measurement Curve............................. 65
4.4.6.1.3Obtaining Process Values from the UNI-BOX ................................ 65
4.4.6.1.4Specifying Catch Zone of UNI-BOX ............................................... 66
4.4.6.1.5Which Process Values Does UNI-BOX Provide? ............................. 67
4.4.6.2Evaluation Object [EO] LINE-X ....................................................... 67
4.4.6.2.1Evaluation Criterion ........................................................................ 67
4.4.6.2.2Positioning LINE-X over Measurement Curve ................................. 68
4.4.6.2.3Obtaining Process Value from LINE-X ............................................ 68
4.4.6.2.4Specifying Catch Zone for LINE-X .................................................. 69
4.4.6.2.5Displaying Process Value of LINE-X in Value Table ........................ 69
4.4.6.3Evaluation Object [EO] LINE-Y ....................................................... 70
4.4.6.3.1Evaluation Criterion ........................................................................ 70
4.4.6.3.2Positioning LINE-Y over Measurement Curve ................................. 70
4.4.6.3.3Obtaining Process Value of LINE-Y ................................................ 70
4.4.6.3.4Specifying Catch Zone for LINE-Y .................................................. 71
4.4.6.3.5Showing Process Value of LINE-Y in Value Table ........................... 71
4.4.6.4Evaluation Object [EO] NO-PASS ................................................... 72
4.4.6.4.1Evaluation Criterion ........................................................................ 72
4.4.6.4.2Positioning NO-PASS ..................................................................... 72
4.4.6.4.3Obtaining Process Value from NO-PASS ........................................ 72
4.4.6.5Evaluation Object [EO] ENVELOPE ................................................. 73
4.4.6.5.1Evaluation Criterion ........................................................................ 73
4.4.6.5.2Positioning ENVELOPE ................................................................... 73
4.4.6.5.3Allocating ENVELOPE to one Part of Curve .................................... 74
maXYmos BL, Type 5867B
Page 4 5867B_002-626e-04.16
4.4.6.5.4Activating ENVELOPE Trend Tracking ............................................ 75
4.4.6.5.5Obtaining Process Value from ENVELOPE ...................................... 76
4.4.6.6Catch Zone for Process Values ....................................................... 76
4.4.6.6.1Significance and Purpose of Catch Zones ....................................... 76
4.4.6.6.2Specifying Size of a Catch Zone ...................................................... 77
4.4.6.6.3How are the Catch Zones Formed? ................................................ 77
4.4.7Configuring Switch Signals ............................................................. 78
4.4.7.1Specifying Process View ................................................................. 79
4.4.7.2Setting Scaling, Specifying Reference Point for Graphs of Curves ... 79
4.4.7.3Choosing Process Value Source for Value Table ............................. 79
4.4.7.4Part-Ident-Generator – Specifying SN Source ................................. 80
4.4.7.5Configuring Channel X – MP-specific ............................................. 81
4.4.7.6Configuring Channel Y – MP-specific ............................................. 82
4.4.7.7Configuring Cycle Control – MP-specific ........................................ 83
4.4.8The MP Manager ........................................................................... 84
4.4.8.1Copying a Measuring Program ....................................................... 84
4.4.8.2Naming MP 84
4.4.8.3Deselecting Unused Measuring Programs ...................................... 85
4.4.8.4Targeted Resetting to Defaults ....................................................... 85
4.4.9Sequencer Mode (License 2832 A) ................................................. 86
4.4.9.1Enabling Sequencer Mode .............................................................. 86
4.4.9.2Significance of the Tool Buttons in the Sequence Editor ................. 87
4.4.9.3Capturing Curves, Setting up Evaluation (sequencer mode enabled)87
4.4.9.4Programming Elements .................................................................. 88
4.4.9.4.1Universal Variable Table UVT ......................................................... 89
4.4.9.4.2BIT MASK Element ......................................................................... 90
4.4.9.4.3TIMER Element............................................................................... 90
4.4.9.4.4DIALOG Element............................................................................ 90
4.4.9.4.5INPUT Element ............................................................................... 92
4.4.9.4.6OUTPUT Element ........................................................................... 93
4.4.9.4.7SWITCHING THRESHOLD Element ................................................ 93
4.4.9.4.8IF/ELSE Element ............................................................................. 94
4.4.9.4.9COUNTER Element ........................................................................ 95
4.4.9.4.10MEASUREMENT START/STOP Element ......................................... 96
4.4.9.4.11PIEZO OPERATE Element ............................................................... 97
4.4.9.4.12RESTART Element .......................................................................... 98
4.4.9.4.13PROCESS VIEW including sequencer mode .................................... 98
4.4.9.5Program Example ........................................................................... 99
4.5Configuring Measurement Data Export ....................................................... 104
4.5.1Configuring Server – Creating and Enabling Target Folder ........... 104
4.5.2Creating New User in the System (PC) ......................................... 105
4.5.3Preparing LAN Connection for Data Export .................................. 106
4.5.4Creating Log Files ......................................................................... 107
5.Connections and Signal Flows ............................................................................... 108
5.1Position of Female Connectors ..................................................................... 108
5.2Interfaces ..................................................................................................... 111
5.2.1Digital-In-Out (X2) ....................................................................... 111
5.2.2Connecting Potentiometer on Channel X (X8) .............................. 112
5.2.3Connecting Sensor with ±10 V- Signal Output on Channel X (X8) 113
5.2.4Connecting Strain Gage Sensor on Channel X (X6) ...................... 114
5.2.5Connecting Sensor with ±10 V Signal Output an Channel Y (X9) 115
5.2.6Connecting CC-Link (connector X4) ............................................. 115
5.3Control via PLC – the Signal Flowcharts ....................................................... 116
5.3.1Triggering Piezo-OPERATE by means of Dig. Input I-OPERATE ... 116
5.3.2Coupling Piezo-OPERATE to START ............................................. 117
Contents
5867B_002-626e-04.16 Page 5
5.3.3Switching MP by Means of PLC – Measuring and Evaluation Cycle118
5.3.4Triggering "Test Sensor" Function by Means of PLC .................... 119
5.3.5Triggering TARE-Y Function by Means of PLC (Taring Channel Y) 119
5.3.6Triggering ZERO-X Function by means of PLC (Zeroing Channel Y)120
6.Remote Maintenance ............................................................................................. 121
6.1Remote Access Using VNC ........................................................................... 121
7.PC Software maXYmos PC ..................................................................................... 122
7.1Firmware Update .......................................................................................... 122
7.2Backup-Restore ............................................................................................ 123
7.3Setup-Editor + Backup-Interpreter ................................................................ 123
7.4Protocol Explorer + Protocol Viewer ............................................................. 124
8.Fieldbus .................................................................................................................. 125
8.1Feldbus-Configuration .................................................................................. 125
8.1.1General Information ...................................................................... 125
8.1.2Fieldbus –Monitor Setup ............................................................... 126
8.1.2.1Basic Settings PROFIBUS ............................................................... 127
8.1.2.2Basic Settings EtherNet/IP ............................................................. 128
8.1.2.3Basic Settings PROFINET ............................................................... 129
8.1.2.4Basic Settings EtherCAT ................................................................ 130
8.1.2.5Basic settings CC-LINK .................................................................. 131
8.1.3Data Word Interpreter .................................................................. 132
8.1.4Structure of Telegram ................................................................... 133
8.1.4.1Overview 134
8.1.5Control Signals (Control Bits) ........................................................ 135
8.1.5.1Page Control (Control/Config) ...................................................... 139
8.1.5.2Page Description ........................................................................... 143
8.1.6Telegram Configuration ................................................................ 146
8.1.6.1Input Telegram ............................................................................. 146
8.1.6.2Output Telegram .......................................................................... 147
8.1.7Data Objects of the Fully Configurable Area ................................. 148
8.1.7.1Specifying Data Formats ............................................................... 148
8.1.7.2Specifying Data Objects ................................................................ 149
8.1.8Referenztabelle ............................................................................. 165
8.1.9Control / Data Transfer ................................................................. 172
8.1.9.1General Information ...................................................................... 172
8.1.9.2Control: Starting/Stopping Cycle by means of PLC ....................... 172
8.1.9.3Data Request: Event OK/NOK valid .............................................. 173
8.1.9.4Control: Switching Measuring Program by means of PLC ............. 174
8.1.9.5Writing Values from PLC to maXYmos BL with Firmware Version
1.08 (or earlier) ............................................................................. 175
8.1.9.6Writing Values from PLC to maXYmos BL Firmware Ver. 1.1 ........ 177
8.1.9.7Reading Values from maXYmos BL to PLC .................................... 178
8.1.9.8Triggering Signals TARAY, ZEROX ................................................ 179
8.1.9.9Triggering Signals TESTX, TESTY (Sensor Test) .............................. 180
9.Mounting Monitor ................................................................................................. 181
9.1Mounting Options ........................................................................................ 181
9.2Case and Mounting Dimensions ................................................................... 182
9.2.1Front Panel Version Type 5867B0000 ........................................... 182
9.2.2Desktop/Wall Version Type 5867BXX1X ....................................... 182
maXYmos BL, Type 5867B
Page 6 5867B_002-626e-04.16
10.Technical Data ....................................................................................................... 183
11.Accessories ............................................................................................................ 184
11.1General Accessories ..................................................................................... 184
11.2Sensors ........................................................................................................ 184
12.Index ..................................................................................................................... 185
Total number of pages: 190
Important Notes
5867B_002-626e-04.16 Page 7
1. Important Notes
Please make absolutely sure you take account of the following notes, which are intended to
ensure your personal safety when handling this monitor as well as ensuring a long, fault-free
service life. As most of the information in this manual is color-coded it is best to print it in
color. You should therefore use the PDF included on the CD or request it by email from
[email protected]. You can also pass on information, ideas, requirements and any
criticisms to us using [email protected].
1.1 For Your Safety
This monitor has been manufactured and tested to ä requirements and EU directive
89/336/EEC, and left the factory in perfect safe condition. To maintain this condition and
ensure safe operation, compliance is required with the instructions and warnings in this
instruction manual and on the monitor.
It must be assumed that safe operation is no longer possible if the monitor:
is visibly damaged,
is no longer responding,
has been stored under unsuitable conditions for a long time or
has been treated roughly in transit.
If safe operation is no longer ensured because one or more of these criteria are not met, the
monitor must be immediately returned to your local Kistler sales center or distributor for
repair.
The monitor must be disconnected from all power sources prior to commissioning and
before any maintenance, repair or replacement of parts.
Great care is also essential when connecting the various cables. Accidental connection of a
live cable to a signal output can permanently damage the monitor.
1.2 Unpacking
Check all of the packaging of the monitor for any damage in transit. Report such damage to
the freight forwarding company and your local Kistler sales center or distributor. Please
check that all of the included accessories are present before using the monitor for the first
time. Please report any missing parts to your local Kistler sales center or distributor.
1.3 Transportation and Storage
If the monitor is to be transported or stored for a long period of time, take the following
safety precautions:
The temperature must lie in the range 0 … 50 °C.
BNC connections must be covered with a non-shorting dust cap.
Ensure no dirt can get into the monitor.
The environment must be as dry and free from vibration as possible.
Store the monitor in such a way that it cannot be subjected to any pressure.
1.4 Supply
The monitor is designed for a voltage range from 18 ... 30 VDC (24 VDC). Protective diodes
are fitted to prevent the monitor from being irreparably damaged if the polarity is reversed.
maXYmos BL, Type 5867B
Page 8 5867B_002-626e-04.16
1.5 Electromagnetic Compatibility (EMC)
The monitor conforms to ä requirements and the EMC standards EN 61000-6-4 (industrial
interference) and EN 61000-6-2 (industrial immunity). It has been subjected to an immunity
test (electrostatic charges).
1.6 Disposal
Waste electrical and electronic equipment must not be disposed of in domestic refuse.
Please take the old equipment to your nearest collection point for
disposal of such equipment or contact your Kistler sales office.
Brief Description
5867B_002-626e-04.16 Page 9
2. Brief Description
The maXYmos BL (Basic Level) monitors and evaluates XY curves of two measurands that
have to stand in a certain relation to each other. Such curves arise in applications such as
Press fitting ball bearings
Pivoting and adjusting rake of backrests
Riveting and calking casing parts
Tactile manipulation of rotary switches, etc.
For instance, the typical measurement curves for press fitting are captured using force and
displacement sensors, or torque and rotation angle sensors for swiveling or rotation. The
maXYmos BL can be used to capture, monitor and display the interrelation of basically all
measurands that can be recorded with piezoelectric, strain gage and potentiometric ±10 V
sensors. The quality of an individual manufacturing step, as assembly or the entire product
can be determined on the basis of such measurement curves. The earlier in the production
chain such monitoring is started, the more certain the finished product will subsequently
pass final inspection. It is then also possible to divert and rework the part at an early stage
rather than having to scrap it anyway after a whole series of further manufacturing
operations.
Description
The functional modern case design, clear menus and practical functions add up to an
impressive monitor. The high-contrast color touch screen display allows smooth operation of
the maXYmos BL and shows the process information clearly. This is achieved through a
particularly sophisticated menu concept that is context sensitive in the sense of only
showing what is actually needed for the particular function. The maXYmos BL provides
functions that allow many standard XY monitoring tasks to be solved. All data and control
interfaces are always fitted. All the user still has to do is choose between the piezoelectric
and the strain gage version and to pick the desired fieldbus system.
Measurement function: Y(X), Y(X, t), Y(t) and X(t)
Evaluation objects: UNI-BOX, LINE-X, LINE-Y, ENVELOPE,
NO-PASS (Online threshold)*
4 evaluation objects [EOs] per curve
16 measuring programs [MPs] for 16 different parts
Up to 8 000 pairs of XY values per curve
Short evaluation time of up to 10 parts/second
Ethernet TCP/IP for measurement data and remote maintenance
PROFIBUS DP, EtherNet/IP, EtherCAT, PROFINET or CC-Link for process values and
control*
Dig. IO (24 V) for control and results, including result feedback
2 switch signals in REAL time for X- and Y-threshold*
USB for notebook (PC program: maXYmos PC)
Sensor for channel X: potentiometer and ±10 V
Sensor for channel Y: piezo or strain gage and ±10 V
Front panel, desktop or wall-mounting
Information pages for NOK cause diagnosis
Internal SN generator (with selectable format)
Freely allocatable warning messages and alarms
Access protection for different user groups
3.5" color touch screen display
24 VDC power supply
Sequencer mode (optional) * Functionality changes with
maXYmos BL sequencer mode
maXYmos BL, Type 5867B
Page 10 5867B_002-626e-04.16
The commonest applications of the maXYmos BL involve monitoring processes:
The quality of a part or production step is often reflected in the relationship between two
measurands, i.e. with reference to a characteristic curve for the part or step. The maXYmos
BL uses evaluation objects to evaluate this curve as GOOD (OK) or BAD (NOK). For an OK
result the curve has to pass through these objects as defined, otherwise the monitor
generates an NOK result.
Configuration of the Monitor
5867B_002-626e-04.16 Page 11
3. Configuration of the Monitor
3.1 Interfaces and Signal Paths
1) Scaling and cycle control MP-specific here.
Can also be obtained from GLOBAL
2) Only the most important signals are shown
Channel X Channel Y
Measurin
g
p
ro
g
ram MP-01
X
Y
TARE Y (strain gage)
RESET (piezoelectric)
ZERO X
Scaling1
Current meas-
urement curve
Digital IO2
Scaling1
Fieldbus
1 of 16
4
12
1
2
S2
Cycle
control
X
Y
NIO
IO
TARA
MP-00 MP-01 MP-02 MP-15
Global
area
Area
related to
MP
START
READY
NO-PASS
ZERO
USB Ethernet
S1
Control by means of Dig IO (24 V) or fieldbus
S-TEST
± 10 V
±10 V
maXYmos BL, Type 5867B
Page 12 5867B_002-626e-04.16
3.2 Data and Access Paths
e.g. Ethernet
Dat
a
Server
Access on CSV protocols
Remote Maintainance
Access by VNC
1. Process values
(without curve)
2. Serial No.
PLC
Global
Setup
Parameters
Ethernet / TCP/IP USB
MP-s
p
ecific
Setup
Parameters
Current Curve Memory
1. Current measurement
curve
2. Current process values
Protocols (CSV-Files)
One file for each part
(traceability)
History Curve Memory
1. The last 320
measurement curves
(for NOK diagnosis)
Fieldbus
MP-s
p
ecific Data
maXYmos BL
Data and Access
Internal
Serial No.
Generator
MP-00
Remote
MP-01 MP-02
PC Software maXYmos PC
Setup, Backup
Log explorer
Log viewer + PDF printer
Process value trend tracking
16 Measuring programs
Configuration of the Monitor
5867B_002-626e-04.16 Page 13
3.3 Parameter Structure – Parameters and their Storage
Locations
3.4 Menu Structure – The Three Main Levels
GLOBALe Parameter
EO Set (up to 4 EOs)
Switch Signals (S1 u. S2)
Serial No Generator
Process View (Zoom, Value
Table, etc.)
MP-00 MP-01 MP-15
Language
Access
Date + Time
Catch Zone
Representation
Data Export
Digital IO
Fieldbus
Alerting
Display+Audio
Naming
Network
MP-spezifische Parameter
Channel - X Settings MP related
Channel - Y Settings MP-related
Cycle Control Settings MP related
Channel-X
Settings GLOBAL
Channel-Y
Settings GLOBAL
Cycle Control-Settings GLOBAL
MP-spezifiic
or GLOBAL
SETUP Menus (orange)
SERVICE Menus (grey)
PROCESS Information Pages (blue)
maXYmos BL, Type 5867B
Page 14 5867B_002-626e-04.16
3.4.1 PROCESS Menus – Information Pages for Process Status
3.4.1.1 Main Page of the PROCESS Menu Level
Starting point for PROCESS information pages and point of access for SETUP and SERVICE
menus
Evaluation Resul
t
Piece Counter for GOOD (OK)
and BAD (NOK) Parts
ALARM or WARNING message.
Click field for more information!
Access button for SETUP level
Access button for SERVICE level
Button for manual measuring
program switching. Button shows
currently active MP
Station name
Scrolling through the
PROCESS-Infopages
(Loop)
Selection of specific
PROCESS-Infopage
Configuration of the Monitor
5867B_002-626e-04.16 Page 15
3.4.1.2 Scrolling through the Process Information Pages
For meaning of a particular PROCESS information page see related header!
Toggling between full
screen and normal view
by touching relevant
area of display!
Touch
Touch
Auto-Zoom Zoom+
Zoomed by Zoom+
Individual Esca
p
e Unzoom
Zoom Zoom- Show Catchzones Show Bundle
Particular
rocess values
to be shown in table
can be selected
individually (see Setup)
Touch
Touch
A bar is allocated to each evaluation object
[EO] to allow the cause of the problem
(EO-02 in this case) to be discerned
quickly. This diagnosis is confirmed by a
glance at the "History Curves" memory
(see above).
Touch
Dis
p
lay of the X and Y values
as well as of the min/max
values (peak memory) before
and during the cycle. Only the
Y channel will be displayed for
the measurement function
Y=f(t)!
maXYmos BL, Type 5867B
Page 16 5867B_002-626e-04.16
3.4.1.3 PROCESS Information – Warnings and Alarms
The sidebar of the PROCESS level includes the "Warnings and Alarms" button: The symbol
on the button flashes if messages have been received.
Neither warnings nor alarms have been received.
A warning has been received, but work may be continued. O-READY output continues to
be operated. Intervention is not (yet) necessary.
An alarm has been received. Work must not be continued. O-READY output is held on "0".
Intervention is necessary.
Procedure in event or warning or alarm (example below is example for a warning):
The"i" button dis
p
lays the cause
of the warning.
…dis
p
lays a list of the active
warnings and alarms.
The warning symbol flashes.
Touching the symbol…
…and a
pp
ears in the history
list on the next page.
After the alarm has been
acknowledged manually the
entry disappears here…
Select the relevant line in the
history list and press the
information button ("i").
The entire history list can
only be deleted with this
Delete button by
authorized
p
ersons!
Acknowledgement or
resetting by means of an
external control system uses
the dig. in
p
ut I-ACK
The "i" button canb e used to dis
p
lay
further details:
What is the cause of the alarm?
When did the alarm arise?
Who was logged on at the time of
the arlarm?
When and by whom was the
alarm acknowledged?
Configuration of the Monitor
5867B_002-626e-04.16 Page 17
3.4.1.4 PROCESS Information - Checking Piece Counter
3.4.1.5 Switching PROCESS MP Manually
Condition for manual switching of MP:
1. User must be authorized.
2. PLC must allow manual switching (I-AUTO=0). See also page 118.
The
p
iece counter and the
p
art ID counter can
also be reset using dig. input I-STAT-RESET.
Switching of MP by means of the PLC is
described on page 118 .
The buttons of unused MPs can be hidden in
the MP Manager.
Touching this button dis
p
lays the
following additional information and
function buttons:
1. Display of piece counter
percentages
2. Piece counter reset button
3. ID of last part
Reset button for counter of the part
ID (only for internal part ID
generation
Touching the (blue) MP selection
button displays a selection box.
The button of the currently active
PROCESS MP is preselected.
maXYmos BL, Type 5867B
Page 18 5867B_002-626e-04.16
3.4.2 SERVICE Menus – Tools for Commissioning and Tests
See headers for meaning of the various SERVICE information pages.
With the
p
iezoelectric version
the charge amplifier may have
to be switched to OPERATE!
Manual triggering of the "Test
Sensor" function. Test point is
required to have been taught in
advance (see "Test Point"
parameters on pp. 29, 31 and
32). Approach the test point
physically before triggering!
IO NIO
p.18
Configuration of the Monitor
5867B_002-626e-04.16 Page 19
Clicking an LED changes the corres
p
onding out
p
ut to the othe
r
state. Quitting this menu causes the outputs to be controlled by
the status of the monitor again.
With the piezoelectric version (middle screenshot immediately below) only the ZERO-X button is
offered (zero X channel). TARE-Y there corresponds to the signal /OPERATE (= reset charge
amplifier) and can be triggered using the Operate button on the "Sensor Status" menu or using the
I-OPERATE input. On the other hand the TARE-Y button is offered for the strain gage version (right
screenshot).
Fem. Conn. X2 “Dig. I/O”
Strain Gage version
Piezo version
Local lo
gg
in
g
and test records
CSV logs can be co-logged in the internal file system of the
maXYmos for service purposes, for NOK cause diagnosis and for
machine optimisation. Place a check mark in the "Logging on"
box. This permits readout and analysis of for example NOK curves
collected over several days. Readout and analysis is done via
"maXYmos-PC-plus" PC software. The memory holds a maximum
of 1 000 cycles (no FiFo). We do not recommended that you log
data permanently on the device; you should use the Data Export
instead.
p
.17
License management can be used to
activate/deactivate additional functions
that have been installed and require a
license.
The example given shows that sequencer
mode has been activated. As a result, the
UVT shown will be applied. (Cannot be
selected in regular maXYmos BL mode / if
no valid license is available)
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Kistler 5867B1001 Owner's manual

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