Ingersoll-Rand 2200 Series Operation And Maintenance Information

Brand: Ingersoll-Rand

Model: 2200 Series

Type: Operation And Maintenance Information

Form P7531

Edition 3

June 2008

CCN: 04578118

Save These Instructions

Power Motor

Model 8352, Series 2200

Operation and Maintenance

Information

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WARNING

General Product Safety Information

Read and understand this manual before operating this product.

It is your responsibility to make this safety information available to others that will operate this product.

Failure to observe the following warnings could result in injury.

WARNING

When Placing the Motor in Service

Always install, operate, inspect and maintain this product in accordance with all applicable standards and regulations (local, state, country,

federal, etc.).

Always use clean, dry air at 90 psig (6.2 bar/620 kPa) maximum air pressure at the inlet. Higher pressure may result in hazardous situations

including excessive speed, rupture, or incorrect output torque or force.

Be sure all hoses and ttings are the correct size and are tightly secured. See Dwg. TPD905-2 for a typical piping arrangement.

Ensure an accessible emergency shut o valve has been installed in the air supply line, and make others aware of its location.

Do not use damaged, frayed or deteriorated air hoses and ttings.

Keep clear of whipping air hoses. Shut o the compressed air before approaching a whipping hose.

Always turn o the air supply and disconnect the air supply hose before installing, removing or adjusting any accessory on this motor, or

before performing any maintenance on this motor.

Do not lubricate with ammable or volatile liquids such as kerosene, diesel or jet fuel. Use only recommended lubricants.

Keep work area clean, uncluttered, ventilated and illuminated.

Do not remove any labels. Replace any damaged label.

WARNING

When Using the Motor

Always wear eye protection when operating or performing maintenance on this motor.

Always wear hearing protection when operating this motor.

Always use Personal Protective Equipment appropriate to the product used and material worked. This may include dust mask or other

breathing apparatus, safety glasses, ear plugs, gloves, apron, safety shoes, hard hat and other equipment.

Keep others a safe distance from your work area, or ensure they use appropriate Personal Protective Equipment.

This motor is not insulated against electric shock.

Prevent exposure and breathing of harmful dust and particles created by power tool use.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause

cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

lead from lead based paints,

crystalline silica from bricks and cement and other masonry products, andother masonry products, and

arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals:

work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter

out microscopic particles.

Keep hands, loose clothing, long hair and jewelry away from motor.

Motor and/or accessories may briey continue their motion after throttle is released.

Ensure work pieces are secure. Use clamps or vises to hold work piece whenever possible.

Do not use motor when tired, or under the inuence of medication, drugs, or alcohol.

Never use a damaged or malfunctioning motor or accessory.

Do not modify the motor, safety devices, or accessories.

Do not use this motor for purposes other than those recommended.

Use accessories recommended by Ingersoll Rand.

NOTICE

The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased tool performance and increased

maintenance, and may invalidate all warranties.

Ingersoll Rand is not responsible for customer modication of tools for applications on which Ingersoll Rand was not consulted.

Repairs should be made only by authorized, trained personnel. Consult your nearest Ingersoll Rand Authorized Servicenter.

It is the responsibility of the employer to place the information in this manual into the hands of the operator.

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Safety Symbol Identication

Wear Respiratory Protection Wear Eye Protection Wear Hearing Protection Read Manuals Before Operating Product

(Dwg. MHP2598)

Safety Information - Explanation of Safety Signal Words

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or

property damage.

NOTICE

Indicates information or a company policy that relates directly or indirectly to the safety of personnel or

protection of property.

Intended Use:

This Power Motor is designed for running at low rpm speeds.

Lubrication

Where Used Ingersoll Rand Part # Description

Air Motor 29665 1 qt. Spindle Oil

Where Used Ingersoll Rand Part # Description

Gears and Bearings 33153

5 lb. “EP” - NLGI #1

Grease

“O” Rings and Lip Seals

36460 4 oz. Stringy Lubricant

After disassembly is complete, all parts, except sealed or shielded

bearings, should be washed with solvent. To relubricate parts, or for

routine lubrication, use only the recommended lubricants.

Lack of or an excessive amount of lubrication will aect the

performance and life of this motor. Use only recommended

lubricants at below time intervals:

EVERY 8 HOURS OF MOTOR OPERATION - Fill lubricator reservoir of

recommended FRL with spindle oil (29665).

EVERY 160 HOURS OF MOTOR OPERATION - Flush motor with a

solution of three (3) parts cleaning solvent to one (1) part spindle oil.

EVERY 160 HOURS OF MOTOR OPERATION - Lubricate gearing. Pack

bearings, coat shafts and lubricate gears with NLGI #1 “EP”

grease (33153).

Air Supply Requirements

Always use an air line lubricator with these motors. To maintain

the recommended air supply specications the following Filter-

Regulator-Lubricator Unit (FRL) should be used: C28221-800

For maximum operating eciency, the following air supply

specications should be maintained to this air motor:

Air Filtration = 50 Micron

Lubricated Air supply

Hose Inner diameter = 5/16” (8 mm)

Maintenance and Installation

Main Line(s) Inner Ø

to be 3X Size of Air Tool’s

Inlet Ø

To Air

System

To Air

Tool

Emergency

Shut-O

Valve

Lubricator

Regulator

FRL

Drain Regularly

Filter

Compressor

Branch Line(s) Inner Ø

to be 2X Size of Air Tool’s

Inlet Ø

(Dwg. TPD905-2)

It is important that the motor be serviced and inspected at regular

intervals to maintain safe, trouble-free operation.

Tools, hose and ttings shall be replaced if unsuitable for safe

operation and responsibility should be assigned to be sure that

all tools requiring guards or other safety devices shall be kept in

operating condition. Maintenance and repair records should be

maintained on all motors. Frequency of repair and the nature of the

repairs can reveal unsafe application. Scheduled maintenance by

competent authorized personnel should detect any mistreatment or

abuse of the motor and worn parts. Corrective action should be

taken before returning the motor for use.

When replacement parts are necessary, consult parts

drawing TP2060 on page 4 for identication.

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Model 8352 Power Motor - Diagram

(Dwg. TP2060)

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Model 8352 Power Motor - Parts List

Item No. Part Description Part Number Item No. Part Description Part Number

1 Head Assembly 37079-3 32 Adapter 34492

2 Head Assembly 37077 33 Fitting 35323

3 Head Lever 37075 34 Retainer Ring 33708

4 Bushing 36760 35 Spindle 40840

5 Valve Stem 36777 36 Gear Assembly (7.43:1) 37118

6 O-Ring Y325-7 37 Spindle 37123

7 Spring 32858 38 Needle Bearing 37121

8 Regulator 36775 39 Gear 37119

9 Seal 36781 40 Gear Ring 37120

10 Nut 36776 41 Spacer 37126

11 Motor Assembly 43139 42 Spacer 37127

12 Nut 33694 43 Needle Bearing (4) 42271

13 Ball Bearing 33709 44 Planet Gear (2) 46416

14 End Plate 33710 45 Shaft (2) 37124

15 Spacer 33701 46 Shim 37128

16 Screw 33700 47 Lock Nut 35831

17 Pin Y178-20 48 Spacer 33711

18 Cylinder 36772 49 Spacer 33699

19 Cylinder 35646 50 Lever Assembly 45779

20 Pin Y178-22 51 Arm 45777

21 Rotor 41521 52 Rivet 47411

22 Ball Bearing 33705 53 Torsion Spring 45778

23 End Plate 33712 54 Lever 45776

24 Housing Assembly 37082-1 55 Rivet 36992

25 Housing 37082 56 Diuser 40192

26 Fittings 35967 57 Plug, Plastic 11481-7

27 Motor, Housing 37083 58 Rotor Blade (5) 41520

28 Gear Assembly (7.43:1) 40826 * Screen 36025

29 Ball Bearing (3) 33704 * Screen 40199

30 Retainer Ring 40843 * Adapter 44263-3

31 Housing Assembly 35270-ARO * Shaft (2) 40841

* Items not Illustrated

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Maintenance

Disassembly

NOTICE

Disassembly should be done on a clean workbench with a clean

cloth spread to prevent the loss of small parts. After disassembly

is completed, all parts should be thoroughly washed in a clean

solvent, blown dry with air and inspected for wear levels, abuse

and contamination. Double sealed or shielded bearings should

never be placed in solvent unless a good method of lubricating

the bearing is available. Open bearings may be washed but

should not be allowed to spin while being blown dry.

Disassembly:

1. Drive Gearing - Using wrenches on the ats of the

Ring Gear (40) and on the ats of the Housing Adapter (32),

unthread and remove Gear Assembly (36) from motor. Tap drive

end of Ring Gear (40) with a soft face hammer. Spindle (37) and

components will now loosen from Ring Gear.

Note: Do not disassemble further unless damage is evident. To

disassemble, remove Spacers (41 and 42). Alternately tap shafts (42)

to remove Bearing.

2. Auxiliary Gearing - Remove Drive Gearing. Loosen Lock Nut (47)

and unthread then remove Gearing Assembly (28) from Motor.

Tap splined end of Spindle (35) with a soft face hammer. Spindle

and components will now loosen from Housing Adapter (32).

Remove Bearing (29) from splined end of Spindle. Rotate Retainer

Ring (34), allowing removal of shafts and gears. Place shafts (42) in

Spindle and alternately tap ends of shafts, loosening Bearing (29)

from Spindle (37).

3. Motor - The Motor Assembly may be removed from Housing (27)

after the removal of Gearing or Head. Remove Retaining Nut (12)

and Screw (16). Grasp Cylinder (19) in one hand and tap splined

end of Rotor (21) with a soft face hammer. The Motor should now

begin to come apart.

4. Head - Remove Nut (10) to allow removal of Valve components.

Assembly

NOTICE

Upon reassembling, lubricate parts where required. Use

Ingersoll Rand #33153 grease, or equivalent, in Bearings. Use

#36460 lubricant for O-Ring assembly. When assembling O-Rings

or parts adjacent O-Rings, care must be exercised to prevent

damage to the rubber sealing surfaces. A small amount of grease

will usually hold steel balls and other small parts in place while

assembling.

Assembly:

1. Head - Grease and assemble O-Ring (6). Assemble Valve

Stem (5), Spring (7), Regulator (8), and Seal (9) into Valve opening

and secure with Nut (10).

2. Motor - Assemble Bearing (13) to End Plate (14), while pressing on

outer race of Bearing.

Note: Assemble with bearing markings facing outward.

Assemble Spacer (15) and End Plate (14) to Rotor (21) while

pressing on outer race of Bearing. Secure with Fastener (16), while

tightening to 28 in-lbs (3.2 Nm). Coat Rotor Blades with 29665

spindle oil and assemble in Rotor slots, with straight side facing

outward. Coat inner diameter of Cylinder (18) with 29665 spindle

oil and assemble to End Plate (14), while aligning Roll Pin (20) with

hole in End Plate and air inlets of Cylinder and End Plate.

Assemble Bearing (22) to End Plate (23), while pressing on outer

race of Bearing. Assemble End Plate to Cylinder while pressing

on inner race of Bearing. Assemble Retaining Nut (12) to End

Plate and torque to 9-12 ft-lbs (12-16 Nm). Be sure Rotor does not

bind and assemble to Housing. Assemble Spacers (48 and 49) to

Housing.

3. Auxiliary Gearing - Pack Bearings and lubricate gears liberally

with Ingersoll Rand #33153 grease when assembling. Assemble

Planet Gears (44) and Shafts (45) to spindle (37), aligning notch

in Shafts with Retainer Ring (30). Rotate open portion of Retainer

Ring 90° from Shafts, while securing Shafts in place. Assemble

Bearings (29) to Spindle. Assemble Retainer Ring (34) and Spindle

to Housing Adapter (31). Assemble Housing Adapter to Motor and

secure with Lock Nut (47).

4. Drive Gearing - Pack Bearings and lubricate gears liberally with

Ingersoll Rand #33153 grease when assembling. Assemble

Gears (44) and Shafts (45) to Spindle, aligning notch in Shafts with

Spacer (41). Assemble Spacer (46) and Bearing (29) to Spindle.

Assemble Spacer (42) to Spindle and assemble Spindle to

Ring Gear. Assemble Ring Gear to Motor.

Parts and Maintenance

When the life of the Motor has expired, it is recommended that the Motor be disassembled, degreased and parts be separated by material so

that they can be recycled.

Manuals can be downloaded from www.irtools.com.

Refer all communications to the nearest Ingersoll Rand Oce or Distributor.

Notes:

www.irtools.com

Ingersoll-Rand 2200 Series Operation And Maintenance Information

Ingersoll-Rand 2200 Series Operation And Maintenance Information

Ingersoll-Rand 2200 Series Operation And Maintenance Information

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