Conair UGR003/0800 User manual

Category
Electric laundry dryers
Type
User manual

This manual is also suitable for

UCR-150L Robot
with PC-E IV control
Instant Access
Parts and Service
(800) 458-1960
(814) 437-6861
www.conairnet.com
The Conair Group, Inc.
One Conair Drive
Pittsburgh, PA 15202
Phone: (412) 312-6000
Fax: (412)-312-6227
UGR003/0800
Installation
Operation
Maintenance
Troubleshooting
It is important to record the model and serial number(s) of
your equipment and the date you received it in the User
Guide. Our service department uses this information, along
with the manual number, to provide help for the specific
equipment you installed.
Keep this User Guide and all manuals, engineering prints and
parts lists together for documentation of your equipment.
Date:
Document Number: UGR003/0900
Serial number(s):
Model number(s):
Power Specifications:
Amps
Volts
Phase
Cycle
DISCLAIMER: The Conair Group, Inc., shall not be liable for errors
contained in this User Guide or for incidental, consequential dam-
ages in connection with the furnishing, performance or use of this
information. Conair makes no warranty of any kind with regard to
this information, including, but not limited to the implied warranties
of merchantability and fitness for a particular purpose.
Record your equipment’s
model and serial num-
ber(s) and the date you
received it in the spaces
provided.
Copyright 2000
All rights reserved
THE CONAIR GROUP, INC.
UGR003/0900 UCR-150L Robots
INTRODUCTION . . . . . . . . . . . . . . . . . . .1-1
Purpose of the User Guide . . . . . . . . . . . . . . . . . . . . . . . . .1-2
How the Guide is Organized . . . . . . . . . . . . . . . . . . . . . . .1-2
Your Responsibility as a User . . . . . . . . . . . . . . . . . . . . . .1-2
ATTENTION: Read this so no one gets hurt . . . . . . . . . . .1-3
DESCRIPTION . . . . . . . . . . . . . . . . . . . .2-1
What is the UCR-150L Robot? . . . . . . . . . . . . . . . . . . . . .2-2
Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
How the UCR-150L Robot Works . . . . . . . . . . . . . . . . . . .2-3
UCR-150L Robot Features . . . . . . . . . . . . . . . . . . . . . . . .2-4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
I
NSTALLATION
. . . . . . . . . . . . . . . . . . . .3-1
Unpacking the Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Cautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Preparing the Platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Positioning the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Connecting the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Setting Gripper Position . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Setting Strip Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Connecting Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Adjusting the Sprue Verification Switch . . . . . . . . . . . . . .3-10
Adjusting the Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Verifying the Electrical Interface . . . . . . . . . . . . . . . . . . .3-12
Manual Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Automatic Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
OPERATION . . . . . . . . . . . . . . . . . . . . . .4-1
Hand Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Starting the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Stopping the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Emergency Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Viewing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Operating Manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Starting Automatic Operation . . . . . . . . . . . . . . . . . . . . . . .4-6
Choosing the Mold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Programming the Motion Sequence . . . . . . . . . . . . . . . . . .4-8
i
T
ABLE OF
CONTENTS
UCR-150L Robot UGR003/0900
OPERATION . . . . . . . . . . . . . . . . . . . .CONTD
Programming Home, Grip and Vacuum Positions . . . . . . .4-10
Monitoring Input/Output . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Setting Timer Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
Choosing Timer Settings . . . . . . . . . . . . . . . . . . . . . . . . .4-14
Adjusting Traverse Movement . . . . . . . . . . . . . . . . . . . . .4-15
Restarting Automatic Operation . . . . . . . . . . . . . . . . . . . .4-16
Answering an Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
MAINTENANCE . . . . . . . . . . . . . . . . . . . .5-1
Maintenance Features . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Preventative Maintenance Schedule . . . . . . . . . . . . . . . . . .5-4
Checking Electrical Connections . . . . . . . . . . . . . . . . . . . .5-6
TROUBLESHOOTING . . . . . . . . . . . . . . . .6-1
Before Beginning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
A Few Words of Caution . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Identify the Cause of a Problem . . . . . . . . . . . . . . . . . . . . .6-2
Answering an Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
The Robot Does Not Cycle . . . . . . . . . . . . . . . . . . . . . . . .6-4
The Mold is Not Working Properly . . . . . . . . . . . . . . . . . .6-5
The Arm is Not Working Properly . . . . . . . . . . . . . . . . . . .6-6
Strip Motion is Not Working . . . . . . . . . . . . . . . . . . . . . . .6-7
There is No Horizontal Motion . . . . . . . . . . . . . . . . . . . . .6-8
The Gripper Does Not Work . . . . . . . . . . . . . . . . . . . . . . .6-9
There is No Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
APPENDIX . . . . . . . . . . . . . . . . . . . . . .A-1
Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Guarantee/Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
System Configuration . . . . . . . . . . . . . . . . . . . . . . . . .B-1
Robot and IMM Interface . . . . . . . . . . . . . . . . . . . . . .B-2
Solenoid and Limit Switch Wiring . . . . . . . . . . . . . . . .B-3
Relay and IMM Interface . . . . . . . . . . . . . . . . . . . . . . .B-4
Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
P
ARTS/DIAGRAMS . . . . . . . . . . . . . . .P/D-1
ii
T
ABLE OF
CONTENTS
CONTD
1-1
UGR003/0900 UCR-150L Robot
Purpose of the User Guide . . . .1-2
How the User Guide
is organized . . . . . . . . . . . . . . .1-2
Your Responsibilities
as a User . . . . . . . . . . . . . . . .1-2
ATTENTION: Read this so
no one gets hurt . . . . . . . . . . .1-3
INTRODUCTION
UCR-150L Robot UGR003/0900
1-2
INTRODUCTION
This User Guide describes the Conair UCR-150L Robot with
the PC-E IV control, and explains step-by-step how to install,
operate, maintain and repair this equipment.
Before installing this product, please take a few moments to
read the User Guide and review the diagrams and safety infor-
mation in the instruction packet. You also should review man-
uals covering associated equipment in your system. This
review won’t take long, and it could save you valuable instal-
lation and operating time later.
Symbols have been used to help organize the User Guide and
call your attention to important information regarding safe
installation and operation.
Symbols within triangles warn of conditions that could
be hazardous to users or could damage equipment.
Read and take precautions before proceeding.
Numbers within shaded squares indicate tasks or steps
to be performed by the user.
A diamond indicates the equipment’s response to an
action performed by the user.
An open box marks items in a checklist.
A shaded circle marks items in a list.
You must be familiar with all safety procedures concerning
installation, operation and maintenance of this equipment.
Responsible safety procedures include:
Thorough review of this User Guide, paying particular
attention to hazard warnings, appendices and related dia-
grams.
Thorough review of the equipment itself, with careful
attention to voltage sources, intended use and warning
labels.
Thorough review of instruction manuals for associated
equipment.
Step-by-step adherence to instructions outlined in this
User Guide.
P
URPOSE OF
THE USER
GUIDE
HOW THE USER
GUIDE IS
ORGANIZED
1
YOUR
RESPONSIBILITY
ASAUSER
WARNING: Improper installation, oper-
ation, or servicing may result in
equipment damage or personal injury.
This equipment should only be installed, adjust-
ed, and serviced by qualified technical person-
nel who are familiar with the construction, oper-
ation, and potential hazards of this type of
machine.
All wiring, disconnects, and fuses should be
installed by qualified electrical technicians in
accordance with electrical codes in your region.
Always maintain a safe ground. Do not operate
the equipment at power levels other than what
is specified on the machine serial plate.
WARNING:Voltage hazard.
This equipment is powered by alternating cur-
rent, as specified on the machine serial tag and
data plate.
A properly sized conductive ground wire from
the incoming power supply must be connected
to the chassis ground terminal inside the electri-
cal enclosure. Improper grounding can result in
severe personal injury and erratic machine
operation.
Always disconnect and lock out the incoming
main power source before opening the electrical
enclosure or performing non-standard operating
procedures such as routine maintenance. Only
qualified personnel should perform trou-
bleshooting procedures that require access to
the electrical enclosure while power is on.
INTRODUCTION 1-3
We design equipment with the user’s safety in mind. You can
avoid the potential hazards identified on this machine by fol-
lowing the procedures outlined below and elsewhere in the
User Guide.
ATTENTION:
R
EAD THIS SO NO
ONE GETS HURT
UGR003/0900 UCR-150L Robot
2-1
UGR003/0900 UCR-150L Robot
What is the UCR-150L Robot? . .2-2
Typical Applications . . . . . . . . . .2-2
Limitations . . . . . . . . . . . . . . . . .2-3
How the Robot Works . . . . . . . .2-3
UCR-150L Robot Features . . . . .2-4
Specifications . . . . . . . . . . . . . .2-5
Optional Equipment . . . . . . . . . .2-6
DESCRIPTION
Conair UCR-150L Robot isideal for applications requiring
quick, consistent part removal. The robot exchanges signals
via the SPI interface on the mold machine to ensure pre-
dictable, constant cycle times. This feature avoids setup prob-
lems and allows accurate time quoting for production and
maintenance schedules.
Use the UCR-150L Robot to eliminate common problems:
inconsistent cycle times
improper part/sprue separation
unsafe sprue/part removal
The Conair UCR-150L Robot is a pneumatic robot that
removes the sprue/part from the injection molding machine.
The UCR-150L minimizes injection machine pause time with
a fast take-out time (1.5 second) by utilizing the slide cylinder
in addition to the main arm cylinder.
The robot is mounted on a fixed platen on the injection mold
machine. When the mold-open-complete signal goes from the
mold machine to the robot controller, the strip frame slides
down at the same time the main cylinder arm enters the mold
area; the gripper grips the sprue/part and removes the item to a
designated area. When the arm moves outside the mold area
the robot can release the sprue/part with or without the option-
al second descent.
W
HAT IS THE
UCR-150L
R
OBOT?
UCR-150L Robot UGR003/0900
2-2
DESCRIPTION
TYPICAL
APPLICATIONS
UGR003/0900 UCR-150L Robot
DESCRIPTION 2-3
L
IMITATIONS
Choose Conair UCR-150L Robot when you want a low cost,
easily maintained robot. The UCR-150L Robot has a long ver-
tical stoke (950 mm) that allows easy adjustment to an injec-
tion mold machine. The robot does not have a swing in/swing
out movement; rather it transverses the beam. Maximum pay-
load with standard gripper is 4.4 lb. (2 Kg), and without grip-
per, 6.6 lb. (3 Kg).
HOW THE
UCR-150L
R
OBOT WORKS
The UCR-150L Robot exchanges signals via the SPI interface
on the mold machine. The hand control provides the buttons
for controlling and monitoring the robot. From the hand con-
trol you can:
monitor the input/output status
set and adjust cycle timers in both manual and automatic
mode
adjust mode
operate/stop the robot manually
operate the robot automatically
store programs
The robot receives the signal from the mold machine to
remove the sprue/part. The robot arm moves into the mold
area, grips the part, raises out of the mold and places the part
in a specific location. The robot sends a signal to the mold
machine to begin the next cycle. Each robot is equipped with a
part verification switch to stop the molding machine if a
sprue/part is missed.
UCR-150L Robot UGR003/0900
2-4
DESCRIPTION
Main arm cylinder
vertically moves the gripper
to remove part from mold
machine.
Vacuum generator
provides vacuum for
optional EOAT suction
Cable Track
protects tubing and
wires as arm moves
Main strip cylinder
strips part from mold
after gripping.
UCR-150L
R
OBOT
FEATURES
Slide cylinder
slides the strip frame up and down
at the same time as the main arm
ascends and descends.
Traverse cylinder
moves the mobile frame as
the part/sprue is removed
from the mold machine.
LM guide
maintains the linear
motion of the arm
Base
holds robot in
position.
Gripper
picks up part/sprue in
mold machine
Safety lock cylinder
prevents arm from dropping if pneu-
matic pressure suddenly drops.
Wrist flip cylinder
positions the gripper or end-of-arm
tooling horizontally or vertically.
EOAT mounting plate
holds the optional end-of-
arm tooling
UGR003/0900 UCR-150L Robot
DESCRIPTION 2-5
S
PECIFICATIONS
MODEL UCR-150L
Performance characteristics
Molding Machine Size up to 300 ton
Minimum take out time seconds 1.5
Minimum cycle time seconds 8
Maximum payload with sprue grip lb {kg} 4.4 {2}
Dimensions inches {mm}
Height 65 {1651}
Width 88 {2235}
Depth 46 {1168}
Distance from face of platen (min-max) 25.5 - 6.5 {647-165}
Gripper center to top of platen 4 {102}
Tooling plate center to top of platen 11.5 {292}
Main arm vertical stroke 37 {950}
Main arm horizontal stroke 47 {1200}
Main arm strip stroke 5 {125}
Wrist flip 90°
Weight lb {kg}
Shipping weight 635 {288}
Installed weight (without control box) 485 {220}
Electrical Requirements amps running peak
110V/1 phase/ 50 or 60 Hz 0.5 20
240V/1 phase or 3 phase/50 or 60 Hz 0.25 10
Utility requirements
Air consumption ft
3
{l/min} 8 {232}
Working air pressure psi {bar} 80 {5.5}
Maximum air pressure psi {bar} 100 {6.9}
SPECIFICATION NOTES:
Maximum payload increases to 6.6 lb {3 kg} when the sprue
grip tooling is removed.
Specifications may change without notice. Check with a Conair
representative for the most current information.
64 {1626}
8 {203}
13 {330}
35 {889}
8 {203}
11 {279}
23 {584}
4 {101.6}
11.5 {292}
43 {1092}
65 {1165}
35 {889}
max 25.5 {648}
6
{152}
C
L
6 {150}
0.8 {20}
0.59
{15.0}
2.362 {60}
2.362 {60}
4.724
{120}
9.448 {240}
11 {280}
4.3 {110}
1.5 {40}
2.756
{70}
2.7
{70}
4 x M6
MOUNTING TO STATIONARY PLATEN
BASIC TOOLING PATTERN
6 bolt holes 1/2 inch - 13 tap, 1.25 deep
Front view
Side view
1.575
{40}
UCR-150L Robot UGR003/0900
2-6
DESCRIPTION
O
PTIONAL
EQUIPMENT
Available options include:
Extended strip stroke
Extends the kick stroke motion for deep draw parts (typi-
cally used with end-of-arm tooling)
End-of-arm tooling
Used for light duty part removal.
3-1
UGR003/0900 UCR-150L Robot
Unpacking the Boxes . . . . . . . . .3-2
Cautions and Warnings . . . . . . .3-3
Preparing for Installation . . . . . .3-4
Preparing the Platen . . . . . . . . .3-5
Positioning the Robot . . . . . . . .3-6
Connecting the Robot . . . . . . . .3-6
Setting Gripper Position . . . . . .3-8
Setting Strip Positions . . . . . . . .3-9
Connecting Air Pressure . . . . .3-10
Adjusting the Sprue
Verification Switch . . . . . . . .3-10
Adjusting the Speed . . . . . . . .3-11
Verifying the
Electrical Interface . . . . . . . .3-12
Manual Testing . . . . . . . . . . . . .3-14
Automatic Testing . . . . . . . . . .3-15
INSTALLATION
The UCR-150L Robot comes fully assembled in a single
crate.
U
NPACKING THE
BOXES
UCR-150L Robot UGR003/0900
3-2
INSTALLATION
CAUTION: Lifting
To avoid personal injury or damage to the robot,
lift the robot using a forklift or hoist with straps
that have been positioned at the robot's center
of gravity.
Carefully uncrate the robot and its
components.
Remove all packing material,
protective paper, tape, and plastic. Compare contents to
the shipping papers to ensure that you have all the parts.
Carefully inspect all components to make sure
no damage occurred during shipping. If any damage is
found, notify the shipping agent immediately. Check all
wire terminal connections, bolts, and any other electrical
connections, which may have come loose during ship-
ping.
Record serial numbers and specifications
in the blanks provided on the back of the User Guide's
title page. This information will be helpful if you ever
need service or parts.
You are now ready to begin installation.
1
2
3
4
UGR003/0900 UCR-150L Robot
INSTALLATION 3-3
CAUTION: Moving the Robot
When you receive the robot, the swing arm is
bolted to prevent movement. Leave the bolt in
place until the robot is mounted on the press.
Remove after mounting.
WARNING: Improper installation, oper-
ation, or servicing may result in
equipment damage or personal injury.
This equipment should only be installed, adjust-
ed, and serviced by qualified technical person-
nel who are familiar with the construction, oper-
ation, and potential hazards of this type of
machine.
All wiring, disconnects, and fuses should be
installed by qualified electrical technicians in
accordance with electrical codes in your region.
Always maintain a safe ground. Do not operate
the equipment at power levels other than what
is specified on the machine serial tag and data
plate.
C
AUTIONS AND
WARNINGS
UCR-150L Robot UGR003/0900
3-4
INSTALLATION
Plan the location. Make sure the area where the robot is
installed has the following:
A grounded power source. Check the robot’s serial
tag for the correct amps, voltage, phase, and cycle. All
wiring should be completed by qualified personnel and
comply with your region’s electrical codes.
Air pressure source. The robot requires a working
pressure of 80 PSI and a maximum pressure of 100
PSI for gripping and vacuum release.
Clearance for safe operation and maintenance.
Make sure there is enough clearance around the robot
for movement, maintenance and servicing. Be sure the
robot has proper clearance to avoid structures, utilities,
overhead cranes, material hoppers and loading pipes, as
well as other machines and equipment. Be sure that the
maximum envelope is clearly marked and protected
from entry by personnel during operation. The maxi-
mum envelope is the volume of space encompassing
the maximum designed movement of ALL robot parts,
including the end of arm tooling, work piece and
attachments.
Perform the installation in the following order:
Prepare the platen.
Move the robot into position on the platen and attach.
Connect the robot cables.
Adjust the grip and strip movement WITHOUT air
pressure (manually move the arm).
Attach air line and apply pressure.
Make adjustments to the robot (grip, speed, etc.)
Run robot in manual mode, making any adjustments
needed to prevent damage to the robot, mold machine,
and parts. Check interface to assure that mold machine
does not close on robot arm.
Run robot in automatic mode. Do this step only after
robot has been thoroughly tested in the manual mode to
prevent damage to equipment and parts.
P
REPARING FOR
INSTALLATION
UGR003/0900 UCR-150L Robot
INSTALLATION 3-5
Drill holes in the stationary (fixed) platen to accept the robot
using the mounting pattern for the UCR-150L.
Mounting pattern for the UCR-150L Robot*.
P
REPARING THE
PLATEN
*Dimensions shown are inches (mm). Machine flat spacer mounting surface.
6 x 1/2-13 x 1 1/4 dp
0.591 (15)
2.953 (75)
5.315 (135)
5.9 (150)
11 (280)
9.448 (240)
UCR-150L Robot UGR003/0900
3-6
INSTALLATION
C
ONNECTING
THE
ROBOT
WARNING: Electrical hazard
Before performing any work on this product, dis-
connect and lock out electrical power sources
to prevent injury from unexpected energization
or start-up.
WARNING: Improper installation, oper-
ation, or servicing may result in
equipment damage or personal injury.
This equipment should only be installed, adjust-
ed, and serviced by qualified technical person-
nel who are familiar with the construction, oper-
ation, and potential hazards of this type of
machine.
All wiring, disconnects, and fuses should be
installed by qualified electrical technicians in
accordance with electrical codes in your region.
Always maintain a safe ground. Do not operate
the equipment at power levels other than what
is specified on the machine serial tag and data
plate.
CAUTION: Lifting
To avoid personal injury or damage to the robot,
lift the robot using a hoist. Place the straps
around the swing shaft between the strip frame and
the base.
Use a sling to lift the robot.
Place a sling under both ends of the beam and under the
traverse arm.
Move the robot into position.
Carefully hoist the robot into position on the platen.
Secure the robot to the platen with the
supplied screws, lock washers, and flat washers.
Remove any shipping brackets
holding the arms.
1
2
3
4
P
OSITIONING
THE
ROBOT
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Conair UGR003/0800 User manual

Category
Electric laundry dryers
Type
User manual
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