Duerkopp Adler 745-35-10 Operating instructions

Type
Operating instructions
745-35-10 B
745-35-10 F
Operating Instructions
All rights reserved.
Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents,
including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2017
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE
Table of Contents
Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017 1
1 About these instructions ...........................................................3
1.1 For whom are these instructions intended?..................................3
1.2 Representation conventions – symbols and characters...............3
1.3 Other documents..........................................................................5
1.4 Liability..........................................................................................5
2 Safety...........................................................................................7
2.1 Basic safety instructions...............................................................7
2.2 Signal words and symbols used in warnings................................8
3 Machine description.................................................................11
3.1 Components of the machine 745-35-10 B..................................11
3.2 Components of the machine 745-35-10 F..................................12
3.3 Proper use..................................................................................13
3.4 Declaration of Conformity...........................................................14
4 Operation...................................................................................15
4.1 Preparing the machine for operation..........................................15
4.2 Switching on the machine...........................................................15
4.3 Swiveling the folding station to the side......................................16
4.4 Locking the folding station in place.............................................17
4.5 Inserting/changing the needles...................................................18
4.6 Threading the needle thread ......................................................19
4.7 Winding the hook thread.............................................................22
4.8 Changing the bobbins.................................................................23
4.9 Thread tension............................................................................24
4.9.1 Setting the needle thread tension...............................................25
4.9.2 Setting the hook thread tension..................................................26
4.10 Sliding back the hood and removing the fabric sliding plate.......27
4.11 Swiveling up the machine head..................................................29
4.12 Swiveling down the machine head.............................................31
4.13 Remaining thread monitor ..........................................................32
4.14 Stacker control............................................................................33
4.15 Corner knife station ....................................................................34
4.15.1 Swiveling the corner knife station for straight pockets in
and out........................................................................................34
4.15.2 Swiveling the corner knife station for slanted pockets in
and out........................................................................................35
4.15.3 Adjust corner knife......................................................................36
4.16 Setting the reference position.....................................................37
4.17 Performing a quick stop..............................................................37
4.18 Flap and piping projection ..........................................................38
4.18.1 Folder monitor ............................................................................40
4.19 Additional equipment..................................................................41
4.19.1 Roll-off device.............................................................................41
4.19.2 Tape feeder and automatic cutter...............................................42
4.19.3 Vacuum device...........................................................................45
4.19.4 Waistband clamp (745-35-10 B only).........................................46
4.19.5 Downholder and pocket bag clamp ............................................47
4.19.6 Blow-out device (745-35-10 B only) ...........................................48
4.19.7 Bundle clamp (745-35-10 B only)...............................................48
4.19.8 Automatic incision device for piping ends...................................50
4.19.9 Feeding devices for flaps and pocket bags................................52
Table of Contents
2 Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017
4.19.10 Shaped guide Lining loop triangle ............................................53
4.19.11 Pocket bag on flap (745-35-10 B only).....................................54
4.19.12 Zipper feeders (745-35-10 B only)............................................57
4.20 Sewing........................................................................................58
4.20.1 Start sewing................................................................................58
4.20.2 Working method B......................................................................59
4.20.3 Working method F ......................................................................66
5 Programming ............................................................................71
6 Maintenance............................................................................213
6.1 Cleaning ...................................................................................214
6.2 Lubricating................................................................................216
6.2.1 Lubricating the machine head ..................................................217
6.2.2 Lubricating the hook.................................................................217
6.3 Servicing the pneumatic system...............................................218
6.3.1 Setting the operating pressure .................................................218
6.3.2 Draining the water condensation..............................................219
6.3.3 Cleaning the filter element........................................................220
6.4 Parts list....................................................................................221
7 Setup........................................................................................223
7.1 Checking the scope of delivery.................................................223
7.2 Removing the transport locks...................................................223
7.3 Setting up the machine.............................................................224
7.3.1 Lifting the machine ...................................................................224
7.3.2 Rolling the machine (optional)..................................................224
7.4 Assembling and connecting the pedal......................................225
7.5 Setting the working height........................................................227
7.6 Assembling the machine parts removed for shipping...............228
7.6.1 Assembling the reel stand ........................................................228
7.6.2 Assembling the control panel ...................................................229
7.6.3 Assembling winder and tray .....................................................229
7.6.4 Assembling the cylinder for the pick-up folder stroke...............230
7.6.5 Assembling the workpiece boxes (optional).............................231
7.6.6 Mounting the table extensions (additional equipment) .............232
7.7 Electrical connection.................................................................234
7.8 Pneumatic connection..............................................................235
7.8.1 Assembling the compressed air maintenance unit...................235
7.8.2 Setting the operating pressure .................................................235
7.9 Connection to the in-house vacuum system.............................236
7.10 Performing a test run................................................................237
8 Decommissioning...................................................................239
9 Disposal...................................................................................241
10 Troubleshooting .....................................................................243
10.1 Customer Service.....................................................................243
10.2 Messages of the software.........................................................243
11 Technical data.........................................................................255
12 Appendix .................................................................................257
About these instructions
Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017 3
1 About these instructions
These instructions have been prepared with utmost care. They contain
information and notes intended to ensure long-term and reliable operation.
Should you notice any discrepancies or if you have improvement requests,
then we would be glad to receive your feedback through Customer
Service ( p. 243).
Consider the instructions part of the product and store them in a place
where they are readily available.
1.1 For whom are these instructions intended?
These instructions are intended for:
• Operators:
This group is familiar with the machine and has access to the
instructions. Specifically, chapter Operation ( p. 15) is important
for the operators.
• Specialists:
This group has the appropriate technical training for performing
maintenance or repairing malfunctions. Specifically, the chapter
Setup ( p. 223) is important for specialists.
Service Instructions are supplied separately.
With regard to minimum qualification and other requirements to be met by
personnel, please also follow the chapter Safety ( p. 7).
1.2 Representation conventions – symbols and characters
Various information in these instructions is represented or highlighted by the
following characters in order to facilitate easy and quick understanding:
Proper setting
Specifies proper setting.
Disturbances
Specifies the disturbances that can occur from an incorrect setting.
Cover
Specifies which covers must be disassembled in order to access the
components to be set.
About these instructions
4 Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017
Steps to be performed when operating the machine (sewing and
equipping)
Steps to be performed for service, maintenance, and installation
Steps to be performed via the software control panel
The individual steps are numbered:
First step
Second step
The steps must always be followed in the specified order.
Lists are marked by bullet points.
Result of performing an operation
Change to the machine or on the display/control panel.
Important
Special attention must be paid to this point when performing a step.
Information
Additional information, e.g. on alternative operating options.
Order
Specifies the work to be performed before or after a setting.
References
 Reference to another section in these instructions.
Safety Important warnings for the user of the machine are specifically marked.
Since safety is of particular importance, hazard symbols, levels of danger and
their signal words are described separately in the chapter Safety ( p. 7).
Location
information
If no other clear location information is used in a figure, indications of right
or left are always from the user's point of view.
1.
2.
…
•

About these instructions
Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017 5
1.3 Other documents
The machine includes components from other manufacturers. Each man-
ufacturer has performed a hazard assessment for these purchased parts
and confirmed their design compliance with applicable European and na-
tional regulations. The proper use of the built-in components is described
in the corresponding manufacturer's instructions.
1.4 Liability
All information and notes in these instructions have been compiled in
accordance with the latest technology and the applicable standards and
regulations.
Dürkopp Adler cannot be held liable for any damage resulting from:
• Breakage and damage during transport
• Failure to observe these instructions
• Improper use
• Unauthorized modifications to the machine
• Use of untrained personnel
• Use of unapproved parts
Transport
Dürkopp Adler cannot be held liable for breakage and transport damages.
Inspect the delivery immediately upon receiving it. Report any damage
to the last transport manager. This also applies if the packaging is not
damaged.
Leave machines, equipment and packaging material in the condition in
which they were found when the damage was discovered. This will ensure
any claims against the transport company.
Report all other complaints to Dürkopp Adler immediately after receiving
the product.
About these instructions
6 Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017
Safety
Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017 7
2 Safety
This chapter contains basic information for your safety. Read the instruc-
tions carefully before setting up or operating the machine. Make sure to
follow the information included in the safety instructions. Failure to do so
can result in serious injury and property damage.
2.1 Basic safety instructions
The machine may only be used as described in these instructions.
These instructions must be available at the machine's location at all times.
Work on live components and equipment is prohibited. Exceptions are
defined in the DIN VDE 0105.
For the following work, switch off the machine at the main switch or
disconnect the power plug:
• Replacing the needle or other sewing tools
• Leaving the workstation
• Performing maintenance work and repairs
• Threading
Missing or faulty parts could impair safety and damage the machine.
Only use original parts from the manufacturer.
Transport Use a lifting carriage or forklift to transport the machine. Raise the machine
max. 20 mm and secure it to prevent it from slipping off.
Setup The connecting cable must have a power plug approved in the relevant
country. The power plug may only be assembled to the power cable by
qualified specialists.
Obligations
of the operator
Follow the country-specific safety and accident prevention regulations and
the legal regulations concerning industrial safety and the protection of the
environment.
All the warnings and safety signs on the machine must always be in legible
condition. Do not remove!
Missing or damaged warnings and safety signs must be replaced
immediately.
Requirements
to be met by
the personnel
Only qualified specialists may:
• set up the machine
• perform maintenance work and repairs
• perform work on electrical equipment
Only authorized persons may work on the machine and must first have
understood these instructions.
Safety
8 Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017
Operation Check the machine during operating for any externally visible damage.
Stop working if you notice any changes to the machine. Report any changes
to your supervisor. Do not use a damaged machine any further.
Safety
equipment
Safety equipment should not be removed or deactivated. If it is essential
to remove or deactivate safety equipment for a repair operation, it must be
assembled and put back into operation immediately afterward.
2.2 Signal words and symbols used in warnings
Warnings in the text are distinguished by color bars. The color scheme is
based on the severity of the danger. Signal words indicate the severity of
the danger.
Signal words Signal words and the hazard they describe:
Symbols The following symbols indicate the type of danger to personnel:
Signal word Meaning
DANGER (with hazard symbol)
If ignored, fatal or serious injury will result
WARNING (with hazard symbol)
If ignored, fatal or serious injury can result
CAUTION (with hazard symbol)
If ignored, moderate or minor injury can result
CAUTION (with hazard symbol)
If ignored, environmental damage can result
NOTICE (without hazard symbol)
If ignored, property damage can result
Symbol Type of danger
General
Electric shock
Safety
Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017 9
Examples Examples of the layout of warnings in the text:
 This is what a warning looks like for a hazard that will result in serious
injury or even death if ignored.
 This is what a warning looks like for a hazard that could result in
serious or even fatal injury if ignored.
 This is what a warning looks like for a hazard that could result in
moderate or minor injury if the warning is ignored.
Puncture
Crushing
Environmental damage
Symbol Type of danger
DANGER
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
WARNING
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
CAUTION
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
Safety
10 Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017
 This is what a warning looks like for a hazard that could result in
environmental damage if ignored.
 This is what a warning looks like for a hazard that could result in
property damage if ignored.
CAUTION
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
NOTICE
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
Machine description
Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017 11
3 Machine description
3.1 Components of the machine 745-35-10 B
Fig. 1: Components of the machine 745-35-10 B
(1) - Workpiece boxes
(2) - Stacker
(3) - Pedal
(4) - Winder
(5) - Control panel OP7000
(6) - Reel stand
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Machine description
12 Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017
3.2 Components of the machine 745-35-10 F
Fig. 2: Components of the machine 745-35-10 F
(1) - Workpiece boxes
(2) - Stacker
(3) - Turning device
(4) - Pedal
(5) - Winder
(6) - Control panel OP7000
(7) - Reel stand
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Machine description
Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017 13
3.3 Proper use
The machine may only be used with sewing material that satisfies the
requirements of the specific application at hand.
The machine is intended only for use with dry sewing material. The sewing
material must not contain any hard objects.
The needle thicknesses permissible for the machine are listed in the
Technical data ( p. 255) chapter.
The seam must be completed with a thread that satisfies the requirements
of the specific application at hand.
The machine is intended for industrial use.
The machine may only be set up and operated in dry conditions on well-
maintained premises. If the machine is operated on premises that are not
dry and well-maintained, then further measures may be required which
must be compatible with DIN EN 60204-31.
Only authorized persons may work on the machine.
Dürkopp Adler cannot be held liable for damages resulting from improper
use.
WARNING
Risk of injury from live, moving and cutting
parts as well as from sharp parts!
Improper use can result in electric shock, crushing,
cutting and punctures.
Follow all instructions provided.
NOTICE
Non-observance will lead to property damage!
Improper use can result in material damage at the machine.
Follow all instructions provided.
Machine description
14 Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017
3.4 Declaration of Conformity
The machine complies with European regulations ensuring health, safety,
and environmental protection as specified in the declaration of conformity
or in the declaration of incorporation.
Operation
Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017 15
4 Operation
The operating sequence consists of several different steps.
Fault-free operation is necessary in order to achieve a good sewing result.
4.1 Preparing the machine for operation
Complete the following steps in preparation of sewing before starting to
work:
• Inserting/changing the needle
• Threading the needle thread
• Inserting and winding on the hook thread
• Setting the thread tension
4.2 Switching on the machine
Fig. 3: Switching on the machine
To switch on the machine:
1. Turn the main switch from position 0 to position I.
 The machine starts up.
The control panel starts up.
WARNING
Risk of injury from moving, cutting and sharp
parts!
Crushing, cutting and punctures are possible.
If possible, make preparations only when the
machine is switched off.
Operation
16 Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017
4.3 Swiveling the folding station to the side
Fig. 4: Swiveling the folding station to the side
To swivel the folding station to the side:
1. Pull the handle (2) up to loosen the locking mechanism.
2. Swivel the entire folding station (1) including folder to the right.
Information
If the machine is switched on, a safety message will be shown on the
display of the control panel: Info 9002 .
 The sewing area is freely accessible.
(1) - Folding station (2) - Handle
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Operation
Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017 17
4.4 Locking the folding station in place
Fig. 5: Locking the folding station in place
To lock the folding station in place:
1. Swivel down the folding station (2).
2. Lock the folding station in place inside the locking mechanism (1).
NOTICE
Property damage may occur!
If not fully swiveled down, the folding station can damage the
machine when sewing starts.
Lock the folding station in place inside the locking mechanism.
(1) - Locking mechanism (2) - Folding station
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Operation
18 Operating Instructions 745-35-10 B/745-35-10 F - 00.0 - 04/2017
4.5 Inserting/changing the needles
Fig. 6: Inserting/changing the needles
To change the needles:
1. Swivel the folding station to the side ( p. 16).
 The needles are freely accessible.
2. Loosen the screws (3) and pull the needles down and out of the needle
holders (1).
CAUTION
Risk of injury from sharp parts!
Punctures or cutting possible.
Only change the needles with the machine
switched off.
When changing the needles, NEVER reach into the
area of the middle knife.
NOTICE
Property damage may occur!
When switching to needles with a different thickness, the needle can
be damaged by the hook.
Readjust the needle guard at the hook.
(1) - Needle holder
(2) - Middle knife
(3) - Screws
(4) - Needle groove left needle
(5) - Needle groove right needle
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Duerkopp Adler 745-35-10 Operating instructions

Type
Operating instructions

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