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Toro Gusset Kit, Z593 Series Z Master Mowers Installation guide

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Form No. 3355-109 Rev A
Gusset Kit
For Z593 Series Z Master Mowers
Model No. 110-3946
Installation Instructions
Note: Deter mine the left and right sides of the mac hine from the nor mal operating position.
Loose Parts
Use the chart below to verify that all parts have been shipped.
Step
Description
Qty.
Use
Gussets 2
Bolt (3/8 x 1 inch)
1
Bolt (3/8 x 7/8 inch)
1
1
Flange nut (3/8 inch)
2
Use the gussets as a template to
drill the new holes.
Gussets 2
Bolt (3/8 x 1 inch)
1
Bolt (3/8 x 7/8 inch)
7
2
Flange nut (3/8 inch)
8
Install the new mounting plate.
Step
1
Drilling the Holes for the
Gussets
Parts needed for this step:
2 Gussets
1
Bolt (3/8 x 1 inch)
1
Bolt (3/8 x 7/8 inch)
2
Flange nut (3/8 inch)
Procedure
1. Clean any debris from the rear frame of the
mac hine .
2. T o mark the holes for the left gusset, remo v e
the bolt holding the fix ed idler pulley brac k et
as sho wn in Figure 1 .
Figure 1
1. Fixed idler pulley bracket
3. Nut
2. Bolt to remove 4. Hole to use
3. Install the left gusset with a bolt (3/8 x 1 inc h)
and a flang e n ut (3/8 inc h) through the existing
hole in the fix ed idler brac k et and frame ( Figure
2 .) Do not o v er tighten the bolt and mak e sure
the gusset is ag ainst the rear frame .
4. T o mark the holes for the right gusset, use the
existing hole in the frame as sho wn in ( Figure
2 .).
© 2005—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com. Original Instructions (EN)
Printed in the USA.
All Rights Reserved
5. Install the right gusset with a bolt (3/8 x 7/8
inc h) and a flang e n ut (3/8 inc h) through the
existing hole in the frame . Do not o v er tighten
the bolt and mak e sure the gusset is ag ainst the
rear frame .
Figure 2
1. Bolt, (3/8 x 1 inch) 4. Flange nut (3/8 inch)
2. Existing hole
5. Bolt,(3/8 x 7/8 inch)
3. Gusset
6. Mark and center punc h the locations for the
holes in the gussets ( Figure 3 ).
7. R emo v e the gussets and drill 13/32 inc h
diameter holes at the mark ed locations ( Figure
3 ).
Figure 3
1. Drill 13/32 inch diameter
holes here
2. Gusset
Step
2
Installing the Gussets
Parts needed for this step:
2 Gussets
1
Bolt (3/8 x 1 inch)
7
Bolt (3/8 x 7/8 inch)
8
Flange nut (3/8 inch)
Procedure
1. Install the left gusset with a bolt (3/8 x 1
inc h) and a flang e n ut (3/8 inc h) through the
existing hole in the fix ed idler brac k et and
frame ( Figure 2 ). Install 3 bolts (3/8 x 7/8
inc h) and 3 flang e n uts (3/8 inc h) in the holes
drilled for the left gusset.
2. Install the right gusset with a 4 bolts (3/8 x
7/8 inc h) and 4 flang e n uts (3/8 inc h) through
the existing hole in the frame .
2
Figure 4
1. Bolt, (3/8 x 1 inch) 4. Bolt,(3/8 x 7/8 inch)
2. Flange nut (3/8 inch)
5. Right gusset
3. Left gusset
3
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