Rinnai CHS398100CUiP Operating instructions

Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual

1-800-621-9419 rinnai.us

If the informaon in these instrucons is not followed exactly, a re or explosion

may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.

• WHAT TO DO IF YOU SMELL GAS

− Do not try to light any appliance.

− Do not touch any electrical switch; do not use any phone in your building.

− Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instrucons.

− If you cannot reach your gas supplier, call the re department.

• Installaon and service must be performed by a qualied installer, service agency or the gas supplier.

WARNING WARNING

2 Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual

1. Welcome ......................................................... 3

2. Safety .............................................................. 4

Safety Symbols .................................................... 4

Safety Precauons .............................................. 5

3. About ............................................................. 6

Components ........................................................ 6

Specicaons ...................................................... 7

Recovery Capabilies .......................................... 7

Dimensions .......................................................... 8

4. Installaon Preparaon ...................................... 9

Installaon Guidelines ........................................ 9

Installaon Illustraons .................................... 10

Conrm Shipping Contents ............................... 11

Gather Tools and Materials .............................. 12

Determine Locaon and Clearances ................. 12

5. Installaon Instrucons ................................. 14

Step 1: Transport .............................................. 14

Step 2: Secure for Earthquake .......................... 14

Step 3: Posion Tank and Connect Water ........ 15

Step 4: Install Rack Frame Legs ......................... 16

Step 5: Posion Rack ......................................... 17

Step 6: Install Water Flex Lines ......................... 18

Step 7: Connect Thermistor .............................. 19

Step 8: Secure Rack ........................................... 20

Step 9: Install Vent System ............................... 21

Step 10: Install Relief Valve Lines ..................... 21

Step 11: Fill System with Water ........................ 23

Step 12: Connect Condensate Drain Line ......... 24

Step 13: Connect Gas Supply ............................ 25

Step 14: Connect Power Supply ........................ 26

Post-Installaon Checklist ................................. 28

6. Maintenance ................................................. 29

Storage Tank Anodes ........................................ 29

Storage Tank ..................................................... 29

7. Appendices ................................................... 30

Piping Diagram for Basic Installaons .............. 30

Controller Diagnoscs ....................................... 31

Panel Assembly ................................................. 32

Replacement Parts ............................................ 33

Limited Warranty for SE+ Series Models .......... 35

Notes ................................................................. 37

Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual 3

Contact your local dealer/distributor or call Rinnai

Customer Care at:

1-800-621-9419

Please have your full serial number or model number

available for product- or service-related issues.

Thank you for purchasing Rinnai’s Demand Duo 2™

Commercial Hybrid Water Heang System.

This manual provides informaon on the installaon,

operaon, and maintenance of the system. Read this

manual completely before installing or operang the

system.

This manual is a supplement to the Installaon and

Operaon Manual for Commercial CU199 Condensing

Tankless Water Heaters; refer to the CU199 manual for

complete water heater informaon.

• A trained and qualied professional must install the

system, inspect it, and leak test it before use. The

warranty will be voided due to any improper

installaon.

• The trained and qualied professional should have

skills such as:

− Gas line sizing

− Connecng gas lines, water lines, valves, and

electricity

− Knowledge of applicable naonal, state, and

local codes

− Installing venng through a wall or roof

− Training in installaon of tankless water heaters.

Training on Rinnai Tankless Water Heaters is

accessible at www.trainingevents.rinnai.us.

• Read all instrucons in this manual before installing

the system. The system must be installed according

to the exact instrucons in this manual.

• Proper installaon is the responsibility of the

installer.

• When installaon is complete, leave this manual

with the system or give the manual directly to the

consumer.

1

• You must read the enre manual to properly

operate the system and to have regular

maintenance performed.

• Keep this manual for future reference.

• As when using any appliance generang heat, there

are certain safety precauons you should follow. See

the Safety Precauons secon for detailed safety

precauons.

• Be sure your water heater is installed by a licensed

installer.

• If installing in the state of Massachuses, you must

read the Massachuses State Gas Regulaons

secon in the Installaon and Operaon Manual for

Commercial CU199 Condensing Tankless Water

Heaters (supplied with the Demand Duo 2™ system).

For Your Records

Dealer Name:

Dealer Phone #:

Purchase Date:

Demand Duo 2™ Serial #:

Rack Serial #:

Demand Duo 2™ Serial #

and Rack Serial # located

on side of rack frame leg.

4 Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual

• If the informaon in these instrucons is not followed exactly, a re or explosion may result causing property

damage, personal injury, or death.

• Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.

• WHAT TO DO IF YOU SMELL GAS:

− Do not try to light any appliance.

− Do not touch any electrical switch; do not use any phone in your building.

− Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instrucons.

− If you cannot reach your gas supplier, call the re department.

• Installaon and service must be performed by a qualied installer, service agency or the gas supplier.

• The warning signs in this manual are here to prevent injury to you and others. Please follow them explicitly.

WARNING

Indicates an imminently hazardous

situaon which, if not avoided, will

result in personal injury or death.

Indicates a potenally hazardous

situaon which, if not avoided,

could result in personal injury or

death.

Indicates a potenally hazardous

situaon which, if not avoided,

could result in minor or moder-

ate injury. It may also be used to

alert against unsafe pracces.

Safety alert symbol. Alerts you to potenal

hazards that can kill or hurt you and others.

DANGER

CAUTION

WARNING

This manual contains the following important safety symbols. Always read and obey all safety messages.

2

Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual 5

• Before operang, smell all around the appliance area

for gas. Be sure to smell next to the oor because

some gas is heavier than air and will sele on the

oor.

• Keep the area around the appliance clear and free

from combusble materials, gasoline, and other

ammable vapors and liquids.

• Combusble construcon refers to adjacent walls and

ceiling and should not be confused with combusble

or ammable products and materials. Combusble

and/or ammable products and materials should

never be stored in the vicinity of this or any gas

appliance.

• Always check the water temperature before entering a

shower or bath.

• To protect yourself from harm, before performing

maintenance:

− Turn o the electrical power supply by unplugging

the power cord or by turning o the electricity at

the circuit breaker. (The temperature controller

does not control the electrical power.)

− Turn o the gas at the manual gas control valve.

− Turn o the incoming water supply.

− Use only your hand to turn the manual gas control

valve. Never use tools. If the manual gas control

valve will not turn by hand, do not try to repair it;

call a trained and qualied professional. Force or

aempted repair may result in a re or explosion.

• Do not use this appliance if any part has been under

water. Immediately call a licensed professional to

inspect the appliance and to replace any part of the

control system and any manual gas control valve

which has been under water.

• Do not use substute materials. Use only parts

cered for the appliance.

• Should overheang occur or the gas supply fail to shut

o, turn o the manual gas control valve to the

appliance.

• Only trained and qualied professionals are permied

to adjust parameter sengs.

• Do not use an extension cord or adapter plug with this

appliance.

• Any alteraon to the appliance or its controls can be

dangerous and will void the warranty.

• Proper venng is required for the safe operaon of

this appliance.

• Flammable liquids such as cleaning solvents, aerosols,

paint thinners, adhesives, gasoline and propane must

be handled and stored with extreme care. These

ammable liquids emit ammable vapors and when

exposed to an ignion source can result in a re

hazard or explosion. Flammable liquids should not be

used or stored in the vicinity of this or any other gas

appliance.

• DO NOT operate the water heater without the front

panel installed. The front panel should only be

removed for service/maintenance or replacing internal

components.

• BURN HAZARD. Hot exhaust and vent may cause

serious burns. Keep away from the water heater. Keep

small children and animals away from the water

heater.

• Hot water outlet pipes leaving the water heater can be

hot to touch.

• Do not store or use gasoline or other ammable

vapors and liquids in the vicinity of this or any other

appliance.

• Install the vent system per local and naonal codes.

• Do not install this water heater above 10,200 

(3,109 m).

• Do not obstruct combuson air to the water heater.

• Failure to properly vent this appliance can result in

death, personal injury and/or property damage.

• Rinnai recommends that every home have a carbon

monoxide (CO) alarm in the hallway near bedrooms in

each sleeping area. Check baeries monthly and

replace them annually.

• California law requires the following Proposion 65

warning to be provided:

For proper installaon, operaon and safety, it is important to follow the instrucons and adhere to the safety

precauons shown throughout this manual. The following precauons apply to the installer and consumer.

WARNING

DO NOT adjust the internal gas valve. The design is such that adjustment is not

required. Warranty will be voided if the internal gas valve is adjusted.

This product can expose you to chemicals including

lead, lead compounds and carbon disulde which

are known to the State of California to cause cancer,

birth defects or other reproducve harm. For more

informaon, visit www.P65Warnings.ca.gov.

WARNING

6 Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual

The Demand Duo 2™ Commercial Hybrid Water Heang System pairs a 119-gallon storage tank with two pre-installed

Rinnai SENSEI™ Condensing Tankless Water Heaters.

Controller

Box

Low Voltage Thermistors

Power Supply

Pump Control

3

Hot Water Outlet Connecon

Cold Water Inlet Connecon

Recovery Pump and Isolaon Valves

119-Gallon Storage Tank

2-Unit Tankless Rack System

Hot and Cold

Water Manifolds

Gas Line

Securing Bracket

Anode Rod Locaons (le and right side)

Electrical Assembly

Controller Box

Temperature and

Pressure (T&P) Relief

Valve

Drain Valve

DO NOT USE THIS OUTLET

Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual 7

U.S. Gallons / HR Liters / HR at Temperature Rise Indicated

Tank

Capacity

°F 30 40 50 60 70 80 90 100 110 120 130 140

°C 17 22 28 33 39 44 50 56 61 67 72 78

119 U.S. Gal. GPH 1,528 1,147 917 764 655 573 510 459 417 382 353 328

450 Liters LPH 5,784 4,342 3,471 2,892 2,479 2,169 1,931 1,738 1,579 1,446 1,336 1,242

Model Number CHS398100CU

Dimensions (Assembled) in. (mm) w x h x d: 38.81 x 69.60 x 40.96 (985.8 x 1,767.8 x 1,040.4)

Weight

Rack (with 2 Tankless Water Heaters): 220 lbs (100 kg); Tank: 310 lbs (141 kg)

Complete System: 530 lbs (240 kg)

Installaon Type Internal (Indoor) Commercial Applicaons

Category and Ignion System Category IV, Direct Electronic Ignion

Gas Consumpon Btu/h (kW/h) Minimum: 30,400 (9) Maximum: 398,000 (116.6)

Water Supply Pressure 150 PSI (Maximum)

Thermal Eciency (CU199) 97%

Temperature Seng 98° F (37° C) to 185° F (85° C)

Tank Volume 119 Gallons (450 Liters)

First Hour Delivery* 543 Gallons (2,055 Liters)

Sound Level 49 dB

Electrical Data

(CU199 Tankless Water Heater)

Normal: 265 W, Standby: 44 W, Freeze Protecon: 148 W, Max Current: 5.5 A

Fuse: Tankless Water Heater Engine: 10 Amps, Controller: 10 Amps

Natural: 3.5 - 10.5 in. w.c. Propane: 8.0 - 13.5 in. w.c. Gas Supply Pressure**

By-Pass Flow Control Electronic

Connecons

Gas Supply Inlet: 1-1/2 in. MNPT Hot Water Outlet: 1-1/2 in. MNPT

Cold Water Inlet: 1-1/2 in. MNPT

Electric Connecons

Appliance: AC 120 Volts, 60Hz.

Integrated Temperature Controller: DC 12 Volts (Digital)

Water Flow Control Water Flow Sensor, Electronic Water Control and Bypass Control

Water Temperature Control Simulaon Feed Forward and Feedback

Recovery 459 GPH @ 100° ∆ T

High Altude Approved Up to 10,200 Ft (3,109 M)

Complies with South Coast Air Quality

Management District 14 ng/J or 20 ppm NOx

Emission Levels (CU199i)

Yes

Ultra Low NOx Yes

Cercaons AHRI, ANSI Z21.10.3, CSA 4.3 and Commercial ENERGY STAR® Cered (CU199i)

Controller MCC-91-2US

Recirculaon Pump Grundfos UPS 26-150 (S)F; 3 Speed

Venng Material Polypropylene, PVC

Venng Opons

Concentric Polypropylene, Twin Pipe, or Common Vent Polypropylene/PVC/

CPVC. Vent lengths up to 150 .

Wi-Fi Ready Yes

* First Hour Delivery Rang is a theorecal calculaon based on 70% usable tank capacity.

Tank Capacity x .70 + (recovery) = First Hour Rang

** Maximum gas supply pressure must not exceed the value specied by the manufacturer.

8 Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual

LEFT

*Temperature and Pressure Relief Valve

58.55 in.*

(1,487 mm)

44.21 in. (1,123 mm)

42.71 in. (1,085 mm) GAS

38.81 in. (986 mm)

20.50 in.

(521 mm)

5.91 in. (150 mm)

Typical

Ø 28.16 in.

(715 mm)

23.75 in.*

(603 mm)

* Temperature and Pressure Relief Valve

42.79 in. (1,087 mm)

38.92 in. (989 mm)

Gas

Vent

44.28 in. (1,125 mm)

4.14 in.

(105 mm)

Cold

3.61 in.

(92 mm)

Drain

67.31 in. (1,710 mm)

Building Electric

65.77 in. (1,671 mm) PVC/PP

66.35 in. (1,685 mm) Tank Height

34.02 in. (864 mm)

64.49 in. (1,638 mm) Concentric Vent

68.94 in. (1,751 mm) Hot

Gas

RIGHT

FRONT

TOP

Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual 9

THIS SECTION IS INTENDED FOR THE INSTALLER

Installer qualicaons: A trained and qualied professional must install the appliance, inspect it, and leak test the

Demand Duo 2™ before use. The warranty will be voided due to any improper installaon. The trained and qualied

professional should have skills such as: Gas sizing; Connecng gas lines, water lines, valves, and electricity; Knowledge

of applicable naonal, state, and local codes; Installing venng through a wall or roof; and training in installaon of

tankless water heaters. Training for Rinnai Tankless Water Heaters is accessible online at www.trainingevents.rinnai.us.

• This water heater is suitable for combinaon water

heang and space heang and not suitable for space

heang applicaons only.

• The installaon must conform with local codes or, in

the absence of local codes, with the Naonal Fuel

Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas

and Propane Installaon Code, CSA B149.1.

• The appliance, when installed, must be electrically

grounded in accordance with local codes or, in the

absence of local codes, with the Naonal Electrical

Code, ANSI/NFPA 70, or the Canadian Electrical Code,

CSA C22.1.

• The appliance and its main gas valve must be

disconnected from the gas supply piping system

during any pressure tesng of that system at test

pressures in excess of 1/2 psi (3.5 kPa) (13.84 in

W.C.). For system tesng at pressures less than or

equal to 1/2 psi (3.5 kPa) (13.84 in W.C.) the

appliance must be isolated from the gas supply

piping by closing its individual manual shuto valve.

• You must follow the installaon instrucons and

those in the venng secon for adequate

combuson air and exhaust.

• If a water heater is installed in a closed water supply

system, such as one having a backow preventer in

the cold water supply line, means shall be provided

to control thermal expansion. Contact the water

supplier or local plumbing inspector on how to

control thermal expansion.

• Should overheang occur or the gas supply fail to

shut o, turn o the manual gas control valve to the

appliance.

• Combuson air must be free of chemicals, such as

chlorine or bleach, that produce fumes. These fumes

can damage components and reduce the life of your

appliance.

When installing the Demand Duo 2™, follow these guidelines:

DO NOT

4

• DO NOT install the Demand Duo 2™ outdoors.

• DO NOT install the Demand Duo 2™ in an area

where water leakage of the unit or connecons will

result in damage to the area adjacent to the system

or to lower oors of the structure. When such

locaons cannot be avoided, it is recommended

that a suitable drain pan, adequately drained, be

installed under the water heaters. The pan must

not restrict combuson air ow.

• DO NOT install the Demand Duo 2™ in an area with

negave air pressure.

• DO NOT obstruct the ow of combuson and

venlaon air.

• DO NOT use the Demand Duo 2™ in an applicaon

such as a pool or spa heater that uses chemically

treated water. The Demand Duo 2™ is suitable for

lling large or whirlpool spa tubs with potable

water.

• DO NOT use substute parts that are not

authorized for this system.

• DO NOT connect power to the Demand Duo 2™

prior to compleng installaon and the system has

been lled with water.

10 Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual

# Item

Field

Supplied

❶

Hot Water Outlet

✓

❷

Hot Water Outlet Shut-O

Valve

✓

❸

Cold and Hot Unions

✓

❹

Temperature-Pressure

Relief Valve

❺

Temperature-Pressure

Relief Valve Discharge Pipe

(do not cap, plug or reduce)

✓

❻

Temperature Controller

❼

Pressure Relief Valve

Discharge Pipes (do not

cap, plug, or reduce)

✓

❽

Condensate Discharge Pipe

(must include an air gap)

❾

Gas Control Valve

✓

❿

Gas Union

✓

⓫

Cold Water Supply Shut-O

Valve

✓

⓬

Cold Water Supply

✓

⓭

Thermal Expansion Tank

✓

⓮

Non-Tempered Supply Line

✓

⓯

Thermostac Mixing Valve

✓

⓰

Non-Tempered Return Line

✓

S

Cold water line and expansion tank locaons

are altered for illustrave purposes.

❶

❷

❸

❹

❻

❺

❾

❿

⓫

⓬

⓭

❼

❽

❸

⓮

⓯

⓰

IMPORTANT

Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual 11

To avoid danger of

suocaon, keep

plasc bags away from babies, small

children and pets. Do not use these bags in

cribs, beds, carriages, or playpens. The bags

are not a toy.

WARNING

• 119-Gallon Storage Tank

• Recovery Pump

• Pump Isolaon Valves

• Electric Assembly

• Recovery Controller Box

The Demand Duo 2™ Commercial Hybrid Water Heang System is packaged and shipped in two separate shipping

boxes. Carefully unpack the shipping boxes and verify the following contents are included.

If any items are damaged or missing, contact your local dealer/distributor or call Rinnai Customer Care at

1-800-621-9419. Do not aempt to use any item that appears damaged.

• Rack System with two (2) pre-installed Rinnai

Tankless Water Heaters

• Frame Legs (Qty 2)

• Water Flex Lines (Qty 2)

• 12 in. (305 mm)

• 36 in. (914 mm)

• 5/16 in.-18 Bolts (Qty 4) (not shown in image)

• Securing Bracket

• Documentaon:

• Demand Duo™ 2 Commercial Hybrid Water

Heang System Installaon and Operaon

Manual (this manual)

• Tankless Water Heater Installaon and

Operaon Manual

Assembled View

119-Gallon Storage Tank

Recovery Controller Box

Recovery Pump

Electric Assembly

Pump Isolaon Valves

2-Unit Tankless

Rack System

Frame Legs (Qty 2)

Assembled View

Securing Bracket

Water Flex Line

36 in. (914 mm)

Water Flex Line

12 in. (305 mm)

12 Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual

Gather the recommended tools and materials before

starng installaon.

• Pipe wrenches (x2)

• Phillips Head screwdriver

• Adjustable pliers

• Wire cuers

• Standard zip e (Qty 1) (recommended to

secure the thermistor pipe clamp in place)

• Hoisng straps (able to support approximately

220 lb/100 kg)

• Gloves

• Safety glasses

• Level

• Soap or gas leak detector soluon

• Approved venng

• Teon tape (recommended) or pipe

compound

• Pipe insulaon

• Hammer drill with concrete bits

• Saw

• Threading machine with heads and oiler

• Core drill with diamond head

• Torch set

• Copper tubing cuer

• Steel pipe cuer

• Heat tape

• 5/8 in. ID PVC exible tubing

• Electrical wire

• Concrete wall anchors

• Oponal pipe cover

• PVC glue/cement and primer

• 2 conductor 22 AWG wire for controller

• Single gang electrical box

• Wire nuts

• Unions and drain valves

• Drain pan

• Earthquake strap

Contaminant Maximum Level

Total Hardness Up to 200 mg/L

Aluminum * Up to 0.2 mg/L

Chlorides * Up to 250 mg/L

Copper * Up to 1.0 mg/L

Dissolved Carbon Dioxide (CO2) Up to 15.0 mg/L

Iron * Up to 0.3 mg/L

Manganese * Up to 0.05 mg/L

pH * 6.5 to 8.5

TDS (Total Dissolved Solids) * Up to 500 mg/L

Zinc * Up to 5 mg/L

When selecng an installaon locaon, you must ensure

that clearances will be met and that the vent length will

be within required limits. Consider the installaon

environment, water quality, and need for freeze

protecon. Requirements for the gas line, water lines,

electrical connecon, and condensate disposal can be

found in their respecve secons in this manual.

For vent terminaon clearances, refer to the Tankless

Water Heater Installaon and Operaon Manual

supplied with the Demand Duo 2™ system.

* Source: Part 143 Naonal Secondary Drinking

Water Regulaons

This secon provides informaon on the importance of

water quality to the Rinnai Tankless Water Heater. The

informaon is intended to serve as general guidelines

only and is not a complete list of water quality

guidelines.

Consideraon of care for your water heater should

include evaluaon of water quality. The water must be

potable, free of corrosive chemicals, sand, dirt, or other

contaminants. It is up to the installer to ensure the

water does not contain corrosive chemicals or elements

that can aect or damage the Rinnai Tankless Water

Heater. Water that contains chemicals exceeding the

levels below can damage the Rinnai Tankless Water

Heater. Replacement of components due to water

quality damage is not covered by the warranty.

Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual 13

Air surrounding the water heater, venng, and vent

terminaon(s) is used for combuson and must be free

of any compounds that cause corrosion of internal

components. These include corrosive compounds that

are found in aerosol sprays, detergents, bleaches,

cleaning solvents, oil based paints/varnishes, and

refrigerants. The air in beauty shops, dry cleaning stores,

photo processing labs, and storage areas for pool

supplies oen contains these compounds. Therefore, it is

recommended that external (outdoor) models be used

for these locaons where possible. In applicaons

ulizing room air where there are high levels of

parculates, Rinnai oers a room air screen. The water

heater, venng, and vent terminaon(s) should not be

installed in any areas where the air may contain these

corrosive compounds.

If you install the Demand Duo 2™ in an area that is

known to have hard water or that causes scale build-up,

the water must be treated and may require a more

frequent ushing schedule.

This water heater includes a service indicator (Service

Soon, SS). When selected in the parameter sengs, an

SS code will display on the controller indicang that it is

me to ush and service the water heater. Scale build-up

is caused by hard water and can be accelerated if the

water heater is set at a high temperature.

Rinnai oers Southeastern Filtraon’s “ScaleCuer

Water Condioning System” that oers superior lime

scale prevenon and corrosion control by feeding a

blend of control compounds into the cold water supply.

Locaon Clearance

Top of tank

• 12 in. (305 mm)

• 0 in. from vent components

• Clearance for servicing the

anode rods is 54 in. (1,372 mm)

from top of water heater

Boom (Ground) 0 in.

Back of tank 0 in.

Front of tankless

water heaters

0 in.

Clearance for servicing is 24 in.

(610 mm)

Sides (Le and

Right) of tankless

water heaters

2 in. (51 mm)

12 in. (305 mm)

2 in. (51 mm)

24 in. (610 mm)

14 Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual

1. Choose the right hand truck to support the weight

and size of the water heater. Refer to the

Specicaons secon in this manual for specic

weights and dimensions.

2. Use proper liing techniques to load the tank onto

the hand truck:

• Posion the tank onto the hand truck so the

weight is evenly balanced and the tank is

touching the rails of the hand truck.

• Secure the water heater to the hand truck:

Posion STRAP A around the top of the tank as

illustrated below.

Posion STRAP B around the base of the tank

below the pump assembly.

Strap A

Strap B

Products installed in the state of California must be

braced, anchored, or otherwise secured to avoid moon

or falling during an earthquake. Contact the California

Oce of the State Architect located at 1102 Q Street,

Suite 5100, Sacramento, CA 95811 for instrucons.

NOTICE

STRAP

Posion straps around the tank per the requirements

of California Oce of the State Architect. DO NOT

POSITION THE STRAPS OVER PUMP, PIPE, FITTINGS

OR WIRE.

IMPORTANT

5

Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual 15

When posioning the tank and connecng water, follow these guidelines:

• Water connecons to the Demand Duo 2™ must follow all state and local plumbing codes.

• When assembling the hot and cold water piping, use a high quality food grade pipe joint compound and ensure all

ngs are ght.

• DO NOT apply an open ame to the inlet and outlet ngs, as heat will damage or destroy the plasc lined ngs.

This will result in premature failure of the ngs, which is not covered by the warranty.

• For standard installaons, refer to the Piping Diagram for Basic Installaons in the Appendix.

To posion the tank and connect water:

1. Posion the tank in the desired locaon.

2. Connect piping to the cold water inlet connecon (1.5 in./38 mm MNPT). See A in image below.

• Keep the pipe as close as possible to one side of the tank; this allows the rack frame to posion closer to the

tank and allow for easier ex line connecon (see B).

• Maximum pipe length from the cold water inlet connecon to the rack frame leg is 17.77 in. (451 mm) (see C).

3. Connect piping to the hot water outlet connecon (1.5 in./38 mm MNPT) (see D).

4. Install a shut-o valve on the cold and hot water lines (see E).

5. Rinnai recommends to install unions on the cold and hot water lines so that the water heater can easily disconnect

if servicing is required (see F).

17.77 in.

(451 mm)

MAXIMUM

C

B

Keep pipe close to tank

F

E

A

D

16 Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual

1. Lay the rack assembly down on the shipping pallet.

2. Posion the frame legs

(supplied) on each rack leg so

that the threaded inserts are

centered over the open slots.

3. Use the supplied 4 bolts

(5/16 in. - 18) to fasten the

frame legs to the rack legs.

Frame leg

Threaded

inserts

To install the rack frame legs:

Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual 17

1. Loop hoisng straps (eld-supplied) around the rack top frame. Straps should support approximately 220 lb (100 kg).

2. Posion the rack in front of the tank, and then gently push the rack back as close to the tank as possible so that the

ex lines can connect the two assemblies.

Push rack back close to tank

Place rack in front of tank

17.77 in. (451 mm)

Loop hoisng straps around rack top frame.

To posion the rack:

18 Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual

1. Connect the 12 in. (305 mm) ex line

from the cold water manifold to the

threaded connecon on top of the

pump. Tighten to 25 -lb torque.

Ensure the gasket is in the ex line.

2. Connect the 36 in. (914 mm) ex line from

the hot water manifold to the threaded

connecon at the top of the tank. Tighten to

25 -lb torque.

12 in. (305 mm) ex line

Threaded connecon on

top of pump

Cold water manifold

36 in. (914 mm) ex line

Hot water manifold

Threaded connecon

at top of tank

To install ex lines:

Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual 19

Connect the external controller thermistor to the 36 in. hot water ex line.

IMPORTANT: A zip e is recommended to secure the thermistor pipe clamp in place.

Thermistor connected to

36 in. hot water ex line.

Thermistor

To connect the thermistor:

20 Demand Duo™ 2 Commercial Hybrid System Installaon and Operaon Manual

1. The rack system must be anchored and

secured in accordance with naonal and/

or local codes having jurisdicon.

Base holes to secure the rack are 0.5 in.

(13 mm) in diameter. Reference local

codes regarding minimum concrete

thickness and use appropriate expansion

anchors that are capable of supporng

the rack system weight of approximately

220 lb (100 kg). Reference and follow the

anchor manufacturer’s use and

installaon requirements.

Boom View

2. Place the securing bracket on top of

the tank and over the frame of the

rack.

3. Using (4) self-drilling screws, aach the

securing bracket to the top of the tank.

To secure the rack:

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