DH 220 Lawn Tractor

Toro DH 220 Lawn Tractor User manual

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FormNo.3392-280RevC
DH220LawnTractor
ModelNo.74596—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3392-280*C
ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,seetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedto
beusedbyresidentialhomeowners.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialproperties.Itisnotdesignedforcutting
brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g020500
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheCzechRepublic
AllRightsReserved
Contents
Safety.......................................................................4
SafeOperationPracticesforRidingRotary
LawnMowers..................................................4
ToroRidingMowerSafety...................................6
SoundPressure..................................................6
SoundPower......................................................6
Vibration.............................................................6
SlopeIndicator...................................................7
SafetyandInstructionalDecals..........................8
ProductOverview...................................................10
Controls...........................................................10
Specications...................................................11
Operation.................................................................11
FillingtheFuelTank...........................................11
CheckingtheEngineOilLevel..........................12
UsingtheParkingBrake...................................12
PositioningtheSeat..........................................12
OperatingtheHeadlights..................................12
HourMeter.......................................................12
UsingtheBladeControl(PTO)..........................12
SettingtheHeightofCut...................................13
StartingtheEngine...........................................13
StoppingtheEngine.........................................14
UsingtheSafetyInterlockSystem....................14
TestingtheSafetyInterlockSystem..................15
PushingtheMachineManually.........................16
DrivingtheMachineForwardor
Backward......................................................16
StoppingtheMachine.......................................17
UsingtheRecycleonDemand..........................17
EmptyingtheGrassCollector...........................17
Rear-DischargingtheGrassClippings..............18
UsingtheOptionalT owingHitch.......................19
OperatingTips.................................................20
Maintenance...........................................................21
RecommendedMaintenanceSchedule(s)...........21
Lubrication..........................................................21
GreasingandLubricatingtheMachine..............21
EngineMaintenance...........................................22
ServicingtheAirCleaner..................................22
ServicingtheEngineOil....................................23
ServicingtheSparkPlug...................................25
FuelSystemMaintenance...................................26
DrainingtheFuelT ank......................................26
ReplacingtheFuelFilter...................................26
ElectricalSystemMaintenance...........................27
ReplacingtheHeadlightBulbs..........................27
ReplacingtheFuses.........................................28
ServicingtheBattery.........................................28
DriveSystemMaintenance..................................30
CheckingtheTirePressure...............................30
ServicingtheBrake..........................................30
ServicingtheGrassCollector...............................31
RemovingtheGrassCollector..........................31
InstallingtheGrassCollector............................31
CleaningtheGrassCollectorand
Tunnel...........................................................32
MowerDeckMaintenance....................................32
ServicingtheBlades.........................................32
RemovingtheMower........................................33
InstallingtheMower..........................................34
Storage...................................................................34
Troubleshooting......................................................36
Schematics.............................................................38
3
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
SafeOperationPractices
forRidingRotaryLawn
Mowers
Readandunderstandthecontentsofthismanual
beforeoperatingthemachine.
Thesafetyalertsymbol(Figure2)isusedtoalertyou
topotentialpersonalinjuryhazards.Obeyallsafety
messagesthatfollowthissymboltoavoidpossible
injuryordeath.
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwith
theseinstructionstousethelawnmower.Local
regulationscanrestricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,or
petsarenearby.
Keepinmindthattheoperatororuseris
responsibleforaccidentsorhazardsoccurringto
otherpeopleortheirproperty.
Donotcarrypassengers.
Understandexplanationsforallpictogramsused
onthemachineorintheinstructions.
Alldriversshouldseekandobtainprofessional
andpracticalinstruction.Suchinstructionshould
emphasize:
theneedforcareandconcentrationwhen
workingwithride-onmachines;
controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:
insufcientwheelgrip;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforits
task;
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrecthitchingandloaddistribution.
FuelSafety
WARNING-Fuelishighlyammable.T akethe
followingprecautions.
Storefuelincontainersspecicallydesignedfor
thispurpose.
Refueloutdoorsonlyanddonotsmokewhile
refueling.
Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddfuelwhiletheengine
isrunningorwhentheengineishot.
Iffuelisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaof
spillageandavoidcreatinganysourceofignition
untilfuelvaporshavedissipated.
Replaceallfueltankandcontainercapssecurely.
Preparation
Whilemowing,alwayswearsubstantial,
slip-resistantfootwearandlongtrousers.
Donotwearjewelryorlooseclothing,tieback
longhair.
Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
Warning—Fuelishighlyammable.
Storefuelincontainersspecicallydesigned
forthispurpose.
Refueloutdoorsonlyanddonotsmokewhile
refuelling.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuel
whiletheengineisrunningorwhentheengine
ishot.
Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysource
ofignitionuntilfuelvaporshavedissipated.
Replaceallfueltanksandcontainercaps
securely.
Replacefaultysilencers.
Beforeusing,alwaysvisuallyinspecttoseethat
theblades,bladeboltsandcutterassemblyare
notwornordamaged.Replacewornordamaged
bladesandboltsinsetstopreservebalance.
Onmulti-bladedmachines,takecareasrotating
onebladecancauseotherbladestorotate.
Operation
Donotoperatetheengineinaconnedspace
wheredangerouscarbonmonoxidefumescan
collect.
Mowonlyindaylightoringoodarticiallight.
4
Beforeattemptingtostarttheengine,disengage
allbladeattachmentclutchesandshiftintoneutral.
Donotoperatewithouteithertheentiregrass
catcherorthedeectororaself-closing
discharge-openingguardinplace.
Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.T o
guardagainstoverturning:
donotstoporstartsuddenlywhengoingup
ordownhill;
machinespeedsshouldbekeptlowonslopes
andduringtightturns;
stayalertforhumpsandhollowsandother
hiddenhazards;
nevermowacrossthefaceoftheslope,unless
thelawnmowerisdesignedforthispurpose.
Donotoperatethemowerontheedgesofcliffs,
steepslopes,ditches,orembankments.
Usecarewhenmowingonwetgrass.
Usecarewhenpullingloadsorusingheavy
equipment.
Useonlyapproveddrawbarhitchpoints.
Limitloadstothoseyoucansafelycontrol.
Donotturnsharply.Usecarewhenreversing.
Usecounterweight(s)orwheelweightswhen
suggestedintheinstructionhandbook.
Lightningcancausesevereinjuryordeath.Ifyou
seelightningorhearthunderinthearea,donot
operatethemachine;seekshelter.
Watchoutfortrafcwhencrossingornear
roadways.
Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
Whenusinganyattachments,neverdirect
dischargeofmaterialtowardbystandersnorallow
anyonenearthemachinewhileinoperation.
Neveroperatethemachinewithdamagedguards
orwithoutsafetyprotectivedevicesinplace.
Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengine
atexcessivespeedcanincreasethehazardof
personalinjury.
Beforeleavingtheoperator’sposition:
disengagethepowertake-offandlowerthe
attachments;
changeintoneutralandsettheparkingbrake;
stoptheengineandremovethekey.
Disengagedrivetoattachments,stoptheengine,
anddisconnectthesparkplugwire(s)orremove
theignitionkey
beforeclearingblockagesoruncloggingchute;
beforechecking,cleaningorworkingonthe
lawnmower;
afterstrikingaforeignobject.Inspectthelawn
mowerfordamageandmakerepairsbefore
restartingandoperatingtheequipment;
ifthemachinestartstovibrateabnormally
(checkimmediately).
Disengagedrivetoattachmentswhentransporting
ornotinuse.
Stoptheengineanddisengagedrivetoattachment
beforerefuelling;
beforeremovingthegrasscatcher;
beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperators
position.
MaintenanceandStorage
Keepallnuts,bolts,andscrewstighttobesure
thattheequipmentisinsafeworkingcondition.
Donotusepressure-cleaningequipmentonthe
machine.
Neverstoretheequipmentwithfuelinthetank
andinsideabuildingwherefumescanreachan
openameorspark.
Allowtheenginetocoolbeforestoringinany
enclosure.
Toreducetherehazard,keeptheengine,
silencer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.
Checkgrasscatchercomponentsandthe
dischargeguardfrequentlyandreplacewith
manufacturer'srecommendedparts,when
necessary.
Replacewornordamagedpartsforsafety.
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisoutdoors.
Becarefulwhileadjustingthemachinetoprevent
entrapmentofthengersbetweenmovingblades
andxedpartsofthemachine.
Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementparts
andaccessories.Donotusewilltpartsand
accessories;theymaycauseasafetyhazard.
Hauling
Usecarewhenloadingorunloadingthemachine
intoatraileroratruck.
Usefull-widthrampsforloadingthemachineinto
atraileroratruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Boththefrontandtherear
5
strapsshouldbedirecteddownandoutwardfrom
themachine.
ToroRidingMowerSafety
Thefollowingparagraphcontainssafetyinformation
specictoT oroproductsthatisnotincludedinthe
CENstandard.
UseonlyT oro-approvedattachments.Thewarranty
maybevoidedifyouusethemachinewithunapproved
attachments.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s
earof82dBA,whichincludesanUncertaintyValue(K)
of1dBA.Thesoundpressurelevelwasdetermined
accordingtotheproceduresoutlinedinENISO
5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof
100dBA,whichincludesanUncertaintyValue(K)
of1dBA.Thesoundpowerlevelwasdetermined
accordingtotheproceduresoutlinedinISO11094.
CAUTION
Long-termexposuretonoisewhileoperating
themachinemaycausesomehearingloss.
Wearadequatehearingprotectionwhenever
youoperatethemachineforanextended
periodoftime.
Vibration
Hand-Arm
Measuredvibrationlevelforrighthand=2.8m/s
2
Measuredvibrationlevelforlefthand=2.8m/s
2
UncertaintyValue(K)=1.4m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=0.3m/s
2
UncertaintyValue(K)=0.15m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
6
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal93-7276
93-7276
1.Explosionhazard—wear
eyeprotection.
3.Firehazard—nore,open
ames,orsmoking.
2.Causticliquid/chemical
burnhazard—toperform
rstaid,ushwithwater.
4.Poisonhazard—keep
childrenasafedistance
fromthebattery.
decal99-5340
99-5340
1.KeyChoice—turntoenablereversemowing.
decal104-3237
104-3237
1.Parkingbrake
decal104-3238
119–5517
1.Startingprocedure
6.Locktheparkingbrake.
2.ReadtheOperator’s
Manual.
7.Iftheengineiscold,move
thethrottlecontrolleverto
Choke.
3.Checktheengineoillevel.8.Starttheengine.
4.Raisethemower.9.Unlocktheparkingbrake.
5.Putthetractorinneutral.
decal104-3243
125–2345
1.Todrivethemachine,pull
theleverout.
2.Topushthemachine,push
theleverin.
decal106-8552
106-8552
1.Collectgrass
2.Recycle
8
decal111-5630
111-5630
1.Movinginreverseenabled3.Emptythegrasscollector
2.Lights
4.PowerT ake-off(PTO)
decal111-5941
111–5941
1.Warning—keephandsawayfrommovingparts.
decal111-5942
111–5942
1.Height-of-cutsettings
decal111-5953
111–5953
1.Height-of-cutindicator
decal119-2725
119-2725
1.Warning—readtheOperator'sManual.
2.Warning—removethesparkplugwirebeforeperforming
anymaintenanceonthemachine.
3.Tippinghazard—donotoperateonslopesgreaterthan10
degrees.
4.Thrownobjecthazard;crushinghazard,bystanders—keep
bystandersasafedistancefromthemachine.
5.Cuttinghazardofhandorfoot—stayawaymovingparts,
keepallguardsandshieldsinplace.
9
decal119-2726
119-2726
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cuttinghazardofhandorfoot—stayawaymovingparts,
keepallguardsandshieldsinplace.
decal119-2730
119-2730
1.Crushing/dismembermenthazardofbystanders—donot
turnthekeywhilechildrenarepresent;keepchildrenasafe
distancefromthemachine.
decal111-8217
111–8217
1.Warning—keephandsandfeetawayfrommovingparts;
waitformovingpartstostop.
ProductOverview
Controls
Becomefamiliarwiththecontrols(Figure4)before
youstarttheengineandoperatethemachine.
g017869
Figure4
1.Bladecontrol(PTO)knob
6.Recycle-on-demandlever
2.Ignitionswitch7.Parkingbrakelever
3.Throttlecontrollever8.Forwardspeedpedal
4.Chokeknob
9.Reversespeedpedal
5.Brakepedal
10.Height-of-cutlever
10
Specications
Weight256kg
Length260cm
Width110cm
CuttingWidth
102cm
Height119cm
EngineSpeed
2,600rpm
NominalEnginePower12.1Kwat3,000rpm
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
FillingtheFuelTank
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusefuelcontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer
isused.
Donotaddoiltothefuel.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithfuel
lessthan30daysold;runthemachinedrybefore
storingitformorethan30days.
Donotusefueladditivesotherthanafuel
stabilizer/conditioner.Donotusefuelstabilizers
withanalcoholbasesuchasethanol,methanol,
orisopropanol.
DANGER
Fuelandfuelvaporsareextremelyammable
andexplosive.Areorexplosionfromfuel
canburnyouandothers.
Topreventastaticchargefromignitingthe
fuel,placethecontainerand/ormachine
directlyonthegroundbeforelling,notin
avehicleoronanobject.
Fillthetankoutdoorswhentheengineis
cold.Wipeupspills.
Donothandlefuelwhensmokingor
aroundanopenameorsparks.
Storefuelinanapprovedfuelcontainer,
outofthereachofchildren.
1.Stoptheengineandwaitforallmovingpartsto
stop.
11
2.Cleanaroundthefueltankcapandremoveit.
3.Addtheunleadedregulargasolinetothefuel
tankuntilthelevelis1/4to1/2inch(6to13mm)
belowthebottomofthellerneck.Donotll
thefueltankcompletelyfull.Donotllthefuel
tankcompletelyfull.
Note:Thisspaceinthetankallowsfuelto
expand.
4.Installthefueltankcapsecurely.
5.Wipeupanyfuelthatmayhavespilled.
6.Donotstarttheengineiftherearefuelspills,
opencontainersoffuel,orotherammableliquid
orammablegasesintheimmediatevicinityof
themachine.
CheckingtheEngineOil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngineOilLevel(page23).
UsingtheParkingBrake
Alwayssettheparkingbrakewheneveryoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
1.Pushthebrakepedal(Figure4)downandhold
it.
2.Movetheparkingbrakelevertotheright(Figure
5).
Graduallytakeyourfootoffthebrakepedal.
g028358
Figure5
1.Parkingbrakelever
Note:Theclutch/brakepedalshouldstayinthe
depressed(locked)position.
ReleasingtheParkingBrake
1.Pushdownonthebrakepedalandholdit
(Figure4).
2.Movetheparkingbrakelevertotheleft(Figure
5).
3.Graduallyreleasethebrakepedal.
PositioningtheSeat
Theseatcanmoveforwardandbackward.Position
theseatwhereyouhavethebestcontrolofthe
machineandaremostcomfortable.
1.Raisetheseatandloosentheadjustmentknobs
(Figure6).
g008253
Figure6
1.Adjustmentknobs
2.Movetheseattothedesiredpositionandtighten
theknobs.
OperatingtheHeadlights
Theheadlightsareanintegralfunctionoftheignition
switch.TurntheignitionkeyclockwisetotheLights
position.
HourMeter
Thehourmeterislocatedontheinstrumentpanel
(Figure4)andshowsthetotaloperatinghoursofthe
machine.
UsingtheBladeControl
(PTO)
Thebladecontrol(PTO)knobengagesand
disengagespowertotheblades.
12
EngagingtheBlades
1.Depressthebrakepedaltostopthemachine.
2.Pullthebladecontrol(PTO)knobouttothe
Engagedposition(Figure4).
DisengagingtheBlades
1.Depressthebrakepedaltostopthemachine.
2.Pushthebladecontrol(PTO)knobintothe
Disengagedposition(Figure4).
SettingtheHeightofCut
Usetheheight-of-cutlevertoraiseandlower
themowertothedesiredcuttingheight.Youcan
setthecuttingheightto7differentpositionsfrom
approximately30to80mm(1-1/4to3-1/8inches).
Important:Youmustsettheheight-of-cutlever
tothehighestposition(7)whenyoutransportthe
machineoffthelawntopreventdamagingthe
blades.
1.Pushandholdinthebuttonontheheight-of-cut
lever(Figure7).
g017870
Figure7
1.Height-of-cutlever
2.Shifttheheight-of-cutlevertothedesired
position.
3.Releasethebutton.
StartingtheEngine
1.Openthefuelshut-offvalvelocatedbetweenthe
fueltankandtheengine(Figure8).
g008258
Figure8
1.Fuelshut-offvalve
Note:Thevalvehandleshouldalignwiththe
fuelhose.
2.Sitdownontheseat.
3.Ensurethatthetractioncontrolpedalsareinthe
Neutralposition.
4.Settheparkingbrake;refertoSettingthe
ParkingBrake(page12).
5.Disengagetheblades(PTO);refertoFigure4
inControls(page10).
Note:Theenginewillnotstartiftheblades
(PTO)areengaged.
6.Whenstartingacoldengine,pulloutthechoke
knob(Figure9).
g017871
Figure9
1.Throttlecontrollever
2.Chokeknob
13
Note:Tostartawarmengine,pushinthe
chokeknob.
7.Turntheignitionkeyclockwiseandholditinthe
Startposition(Figure10).
g017884
Figure10
1.Ignitionkey4.Lights
2.Start5.Off
3.On
Note:Whentheenginestarts,releasethekey.
Important:Iftheenginedoesnotstartafter
15secondsofcontinuouscranking,turnthe
ignitionkeytoOffandletthestartermotor
coolfor2minutes;refertoTroubleshooting
(page36).
8.Aftertheenginestarts,slowlyshiftthethrottle
controllevertotheFastposition(Figure9).
StoppingtheEngine
1.MovethethrottlecontrollevertotheSlow
position(Figure9).
Note:Iftheenginebackres,shiftthethrottle
controllevertotheFastpositionbeforestopping
theengine.
2.TurntheignitionkeytotheOffposition(Figure
10).
Note:Iftheenginehasbeenworkinghardor
ishot,letitidleforaminutebeforeturningthe
ignitionkeytotheOffposition.Thisallowsthe
enginetocooltheenginebeforeyoustopit.You
maystoptheengineinanemergencybyturning
theignitionkeytotheOffposition.
UsingtheSafetyInterlock
System
ServiceInterval:Beforeeachuseordaily
CAUTION
Ifthesafetyinterlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Replaceswitchesevery2yearsregardless
ofwhethertheyareoperatingproperlyor
not.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
Youaresittingontheseat.
Thebrakepedalisdepressed.
Thebladecontrol(PTO)knobisintheDisengaged
position.
ThetractioncontrolpedalisintheNeutralposition.
Thesafetyinterlocksystemstopstheengineifyou
risefromtheseatandthetractioncontrolpedalisnot
intheNeutralposition,theparkingbrakeisnotset,
orthebladecontrol(PTO)knobisintheEngaged
position.
Thesafetyinterlocksystemisdesignedtostopthe
mowerif:
YoushiftintoReversewiththeblades(PTO)
engaged.
Youremovethebagordumpthegrass.
SettingtheKeyChoice
®
Switchto
OperateinReverse
Theinterlockfeatureonthemachinepreventsthe
powertake-off(PTO)fromoperatingwhenyouback
upthemachine.Ifyouoperatethemachineinreverse
withtheblades(PTO)engaged(i.e.,withthemower
bladesorotherattachmentrunning),thebladeswill
stop.Donotmowinreverseunlessitisabsolutely
necessary.
Ifyouneedtousetheblades(PTO)whilebacking
up,turnofftheinterlockfeatureusingtheKeyChoice
switchlocatedneartheseatbracket(Figure11).
14
g017872
Figure11
1.KeyChoiceswitch
DANGER
Youcouldbackoverachildorbystander
whilethemowerbladesorotherattachment
isengagedandcauseseriousinjuryordeath.
Donotmowinreverseunlessitis
absolutelynecessary.
DonotinserttheKeyChoicekeyunlessit
isabsolutelynecessary.
Alwayslookbackwardanddownbefore
backingupthemachine.
UsetheKeyChoiceswitchonlyifyouare
certainthatnochildrenorotherbystanders
willenterthemowingarea.
Beveryobservantafterdeactivatingthe
interlockbecausethesoundoftheengine
maypreventyoufromnoticingthatachild
orbystanderhasenteredtheworkarea.
Alwaysremoveboththeignitionand
KeyChoicekeysandputtheminasafe
placeoutofthereachofchildrenor
unauthorizeduserswhenyouleavethe
machineunattended.
1.Engagetheblades(PTO).
2.InserttheKeyChoicekeyintotheswitch(Figure
11).
3.TurntheKeyChoicekey.
Note:Theoperating-in-reverselightonthe
frontconsole(Figure12)turnson,indicatingthat
theinterlockisdisabled.
g017873
Figure12
1.Operating-in-reverselight
4.Operatethemachineinreverseandcomplete
yourtask.
5.Disengagetheblades(PTO)toactivatethe
interlock.
6.RemovetheKeyChoicekeyandputitinasafe
placeoutofthereachofchildren.
TestingtheSafetyInterlock
System
CAUTION
Ifthesafetyinterlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetyinterlocksystemdoes
notoperateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetyinterlocksystem
immediately.Donotoperatethemachineuntilithas
beenrepaired.Whilesittingintheseat,performthe
followingchecks:
1.Settheparkingbrake,shiftthebladecontrol
(PTO)knobtotheEngageposition,andturn
theignitionkeytoStart:Theengineshouldnot
crank.
2.Shiftthebladecontrol(PTO)knobtothe
Disengageposition,releasetheparkingbrake,
andturntheignitionkeytoStart:Theengine
shouldnotcrank.
3.Putthetractionpedalintheneutralposition,
settheparkingbrake,shiftthebladecontrol
(PTO)knobtoDisengage,andstarttheengine.
Whiletheengineisrunning,releasetheparking
brakeandriseslightlyfromtheseat:Theblades
shouldstop.
4.Withtheparkingbrakeset,shifttheblade
control(PTO)knobintotheDisengageposition,
15
putthetractioncontrolpedalintheNeutral
position,andstarttheengine.Whiletheengine
isrunning,shiftthebladecontrol(PTO)knob
intotheEngagepositionandputthetraction
controlpedalintheReverseposition:The
engineshouldstop.
5.Withtheparkingbrakeset,shifttheblade
control(PTO)knobintotheDisengageposition
andputthetractioncontrolpedalintheNeutral
position.Starttheengine,shifttheblade
control(PTO)knobintotheEngageposition,
andturntheKeyChoicekeyandreleaseit:
Theoperating-in-reversewarninglightshould
illuminate.
6.Shiftthebladecontrol(PTO)knobtothe
Disengageposition:Theoperating-in-reverse
warninglightshouldturnoff.
PushingtheMachine
Manually
Important:Alwayspushthemachinemanually.
Nevertowthemachinebecauseitmaydamage
thetransaxle.
ToPushtheMachine
1.Parkthemachineonalevelsurface.
2.Disengagetheblades(PTO).
3.Settheparkingbrake.
4.Stoptheengineandwaitforallmovingpartsto
stop.
5.Removetheignitionkey.
6.Removethegrasscollector;refertoRemoving
theGrassCollector(page31).
7.Pushthedrivecontrol(locatedattherearofthe
machine),intothePushposition.
8.Releasetheparkingbrake.
Note:Thisdisengagesthedrivesystemandallows
thewheelstoturnfreely(Figure13).
g017874
Figure13
1.Pushposition
2.Operateposition
ToOperatetheMachine
1.Settheparkingbrake.
2.PullthedrivecontrolouttotheOperateposition
(Figure13)toengagethedrivesystem.
Note:Themachinewillnotdriveunlessthe
drivecontrolisintheOperateposition.
3.Installthegrasscollector;refertoInstallingthe
GrassCollector(page31).
DrivingtheMachine
ForwardorBackward
Thethrottlecontrolregulatestheenginespeedas
measuredinRPM(revolutionsperminute).Place
thethrottlecontrolintheFastpositionforbest
performance.
Togoforward:
1.Releasetheparkingbrake;refertoReleasing
theParkingBrake(page12).
2.Placeyourfootontheforwardspeedpedal
andslowlypressonthepedaltomoveforward
(Figure14).
16
g017875
Figure14
1.Forwardspeedpedal2.Reversespeedpedal
Note:T oincreasethespeed,pushtheforward
speedpedaldown.T odecreasethespeed,
releasethepressureonthetractioncontrol
pedal.
Togobackward:
1.Releasetheparkingbrake;refertoReleasing
theParkingBrake(page12).
2.Placeyourfootonthereversespeedpedaland
slowlypressonthepedaltomovebackward
(Figure14).
Note:T oincreasethespeed,pushthereverse
speedpedaldown.T odecreasethespeed,
releasethepressureonthereversespeed
pedal.
Important:Toavoidtransmissiondamage,
alwaysreleasetheparkingbrakebeforemoving
thetractioncontrolpedalorthereversespeed
pedal.
Important:Topreventdamagetothemower,
alwayssetthemowertothehighestcutting
positionwhenyoudrivethemachineoffthelawn.
StoppingtheMachine
1.Releasethetractioncontrolpedalorreverse
speedpedal.
2.Disengagetheblades(PTO).
3.TurntheignitionkeytotheOffposition.
4.Settheparkingbrakeifyouleavethemachine
unattended;refertoSettingtheParkingBrake
(page12).
Note:Removethekeysfromtheignitionand
KeyChoiceswitches.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.
AlwaysremovetheignitionandKeyChoice
keysandsettheparkingbrakewhenleaving
themachineunattended,evenifitisjustfora
fewminutes.
UsingtheRecycleon
Demand
Youcanactivateordeactivatetherecycle-on-demand
featurewhilethemachineismowingorisstopped.If
youarebagginggrassthatistallandthick,raisethe
height-of-cutandmowataslowerspeed.
1.Movetherecycle-on-demandlever(Figure4)
forwardtocollectthegrassclippings.
2.Movetherecycle-on-demandleverrearwardto
stopcollectingthegrassclippingsandrecycle
them.
EmptyingtheGrass
Collector
Whenthegrasscollectorisfull,abuzzersoundsand
thegrasscollectormustbeemptied.
Important:Topreventthedischargetunnelfrom
gettingclogged,disengagetheblades(PTO)when
thebuzzersounds.
1.Disengagethelockinglatch(Figure15).
g017876
Figure15
1.Lockinglatch
2.Disengagetheblades(PTO)andmovethe
throttletotheSlowposition.
17
3.Pullthegrasscollectordumpleverforwardand
tiltthegrasscollector(Figure16).
g017877
Figure16
1.Grasscollectordumplever
4.Emptythegrasscollector.
5.Beforereturningthegrasscollectortothe
operatingposition,movethemachineforwardto
clearthegrasscollectorofthedepositedgrass.
6.Slowlylowerthetelescopingdumpleverto
returnthegrasscollectortotheoperating
position.
Rear-DischargingtheGrass
Clippings
Occasionally,youmayneedtocutthelawnwithout
thegrasscollectorwhenthegrassistoolongfor
collecting.
1.Disengagethelockinglatch(Figure17).
g017876
Figure17
1.Lockinglatch
2.Disengagetheblades(PTO)andmovethe
throttletotheSlowposition.
3.Pullthegrasscollectordumpleverforward
andtiltthegrasscollector(Figure18)untilthe
lockinglatchengagestolockthegrasscollector
intheopenposition(Figure19).
g017877
Figure18
1.Grasscollectordumplever
18
g017883
Figure19
1.Lockinglatch
4.Mowthegrasswiththegrasscollectorinthe
openpositionasdesired.
5.Beforereturningthegrasscollectortothe
operatingposition,movethemachineforwardto
clearthegrasscollectorofthedepositedgrass.
6.Slowlylowerthedumplevertoreturnthegrass
collectortotheoperatingposition.
UsingtheOptionalTowing
Hitch
Themachineiscapableoftowing
non-ground-engagingattachmentswitha
maximumweightof150kg(331lb).
1.Removethegrasscollector;refertoRemoving
theGrassCollector(page31).
2.Installtheattachmenttothetowinghitchlocated
atthelowerrearpartofthemachine(Figure20).
g017878
Figure20
1.Towinghitch
19
OperatingTips
Forthebestperformance,operatetheengineat
themaximumspeed.Themowerrequiresairto
thoroughlycutgrassclippings,sodonotsetthe
height-of-cuttooloworcompletelysurroundthe
mowerinuncutgrass.Alwaysleaveonesideof
themowerfreefromuncutgrasstoallowtheairto
bedrawnintothemower.
Cutthegrassslightlylongerthannormaltoensure
thatthecuttingheightofthemowerdoesnotscalp
anyunevenground.Whencuttinggrasslonger
than6inches(15cm)tall,cutthelawntwiceto
ensureanacceptableappearance.
Itisbesttocutonlyabout1/3ofthegrassblade.
Donotcutmorethanthatunlessthegrassis
sparseoritislatefallwhengrassgrowsmore
slowly.
Alternatethemowingdirectiontokeepthegrass
standingstraight.Thisalsohelpsdisperse
clippingsandenhancesdecompositionand
fertilization.
Grassgrowsatdifferentratesatdifferenttimesof
theseason.Tomaintainthesamecuttingheight,
whichisagoodpractice,mowmoreofteninearly
spring.Asthegrassgrowthrateslowsinmid
summer,mowlessfrequently.
Ifthegrassislongerthannormal,orifitcontains
ahighdegreeofmoisture,raisethecuttingheight
higherthanusual,cutthegrassatthatsetting,
andthencutthegrassagainatthelower,normal
setting.
Ifyoumuststopthemachinewhilemowing,you
mayleaveaclumpofgrassclippingsonyourlawn.
Toavoidthis,dothefollowing:
Engagethebladesandmovetoapreviously
cutarea.
Dispersetheclippingsevenlybyraisingthe
mower1or2height-of-cutsettingswhile
drivingforwardwiththebladesengaged.
Usethewashoutportstocleanclippingsanddirt
fromtheundersideofthemoweraftereachuse.If
grassanddirtbuildupinsidethemower,thecutting
qualitywilleventuallybecomeunsatisfactory.
Maintainsharpbladesthroughouttheseason.
Sharpbladescutgrasscleanlywithouttearingor
shreddingthegrassblades.Tearingandshredding
thegrassturnsitbrownattheedges,whichslows
itsgrowthandincreasesthechanceofdisease.
Every30days,checkthebladesforsharpness
andledownanynicks.
20
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